Production equipment for polyacrylamide drag reducer
The production device for polyacrylamide drag reducers addresses blockage issues by using a hydraulic cylinder and oblique rods to intermittently control material flow, ensuring efficient discharge and crushing of uncrushed polyacrylamide.
Patent Information
- Application Number
- CN202420983430.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-08
AI Technical Summary
Existing production equipment for polyacrylamide drag reducers is prone to blockage during the discharge process, affecting re-crushing efficiency.
A production device with a crushing box, screen, feed funnel, discharge port, hydraulic cylinder, straight plate, and dredging oblique rods, which allow for intermittent material discharge and unblocking of incomplete crushing, using a hydraulic cylinder to drive a straight plate and traction rope to move a sliding rod back and forth, reducing blockage and controlling material entry into the crushing box.
The device effectively reduces blockage at the discharge channel-screen connection, maintaining crushing efficiency by intermittently controlling material flow and ensuring complete discharge of uncrushed polyacrylamide.
Smart Images

Figure CN222287516U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production equipment for polyacrylamide drag reducers, in particular to production equipment for polyacrylamide drag reducers. Background Art
[0002] Polyacrylamide is a linear high molecular polymer. The product is mainly divided into two forms: dry powder and colloid. The main chain of polyacrylamide carries a large number of amide groups and has high chemical activity. It is an extremely important oilfield chemical. The production of polyacrylamide drag reducer uses acrylamide aqueous solution as raw material. During the production process, it undergoes polymerization reaction under the action of an initiator. After the reaction is completed, the polyacrylamide gel blocks generated are granulated, dried, and crushed to finally obtain polyacrylamide products.
[0003] After searching, the publication number is (CN220160174U), which discloses a production equipment for polyacrylamide drag reducer, including a production crushing box with an opening at the top, a box cover is fixedly connected to the top of the production crushing box, a feed hopper connected to the inside of the production crushing box is embedded on the top of the box cover, and a crushing mechanism is rotatably installed between the front inner wall and the rear inner wall of the production crushing box, and polyacrylamide is crushed by the crushing mechanism, and the front end of the crushing mechanism extends to the front side of the production crushing box.
[0004] When implementing this technical solution, there are at least the following defects: although the utility model can re-crush the polyacrylamide that has not been completely crushed, it is very easy to get blocked during the discharge process of the discharge channel, thereby affecting the re-crushing efficiency of the polyacrylamide, and it is urgent to improve it. Therefore, we propose a production equipment for polyacrylamide drag reducer. Utility Model Content
[0005] The purpose of the utility model is to provide a production device for polyacrylamide drag reducing agent, which solves the problems raised in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a production device for polyacrylamide drag reducer, comprising a crushing box, a screen is obliquely installed at the lower end of the inner cavity of the crushing box, a feeding funnel is connected to the middle of the upper end of the crushing box, a discharge port is opened at the lower end of the crushing box, a discharge channel is connected to the lower end of one side of the crushing box, a hydraulic cylinder is fixedly installed on the other side of the crushing box, a fixed plate is installed at the output end of the hydraulic cylinder, and a straight plate is welded to the upper end of the fixed plate;
[0007] A fixing bar is welded to the middle part of one side of the crushing box, a slide groove is opened at the lower end of the fixing bar, a sliding rod is movably installed at the upper end of the discharge channel, a sliding block is fixedly installed at the upper end of the sliding rod, a return spring is fixedly installed in the inner cavity of the slide groove, a traction rope is fixedly connected to one side of the sliding rod, and the other end of the traction rope passes around the guide wheel and is fixedly connected to one side of the lower end of the straight plate, a plurality of dredging oblique rods are welded to one side of the sliding rod, and the dredging oblique rods are symmetrically arranged.
[0008] By adopting the above technical scheme, the reset spring can drive the slide rod to reset, thereby ensuring that the slide rod can move back and forth along the slide groove, thereby driving the dredging inclined rod on the slide rod to move back and forth in the discharge channel, further reducing the blockage of the polyacrylamide that has not been completely crushed at the connection between the discharge channel and the screen. At the same time, during the reciprocating movement of the straight plate, the opening on the straight plate continuously overlaps with the discharge opening of the feed funnel, so that the material discharged into the crushing box can be reciprocated and intermittently controlled to avoid a large amount of polyacrylamide entering and affecting the crushing efficiency of the crushing box.
[0009] Optionally, openings are provided on both sides of the upper end of the straight plate, and the size of the openings is adapted to the size of the feed funnel.
[0010] By adopting the above technical solution, it is convenient to perform intermittent material discharge by overlapping the through opening on the straight plate with the feeding funnel.
[0011] Optionally, a crushing knife shaft is provided at the upper end of the inner cavity of the crushing box, the crushing knife shaft is symmetrically arranged, and the crushing knife shaft is arranged below the feeding funnel.
[0012] By adopting the above technical solution, it is convenient to crush the discharged polyacrylamide.
[0013] Optionally, the upper edge of the discharge channel is flush with one side of the lower end of the screen.
[0014] By adopting the above technical solution, it is easy to ensure that the polyacrylamide that has not been completely crushed can be discharged into the discharge channel.
[0015] Optionally, the size of the slider matches the size of the slide groove, and the slider is slidably connected to the slide groove.
[0016] By adopting the above technical solution, it is convenient to cooperate with the slide block and the slide groove, so as to ensure the stability of the movement of the slide rod.
[0017] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0018] The technical solution of the present application, through the arrangement of the crushing box, crushing knife shaft, feed funnel, discharge port, straight plate, traction rope and unblocking diagonal rod, can not only enable the traction rope to drive the slide bar to continuously move to the left, and then rely on the spring resilience to make the reset spring drive the slide bar to reset, thereby ensuring that the slide bar can move back and forth along the slide groove, thereby driving the unblocking diagonal rod on the slide bar to move back and forth in the discharge channel, further reducing the blockage of the polyacrylamide that has not been completely crushed at the connection between the discharge channel and the screen, and in the process of the reciprocating movement of the straight plate, the material discharged into the crushing box can be reciprocated and intermittently controlled to avoid a large amount of polyacrylamide entering and affecting the crushing efficiency of the crushing box. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0020] Figure 1 This is a three-dimensional structural schematic diagram of a production device for polyacrylamide drag reducing agent of the utility model;
[0021] Figure 2 This is a schematic diagram of the internal structure of a production device for polyacrylamide drag reducing agent according to the utility model;
[0022] Figure 3 This is a schematic diagram of the partially enlarged structure of position A of a production device for polyacrylamide drag reducing agent of the utility model.
[0023] In the figure: 1. crushing box; 11. screen; 12. crushing knife shaft; 13. feeding funnel; 14. discharge channel; 15. discharge port; 2. hydraulic cylinder; 21. fixed plate; 22. straight plate; 23. through port; 3. fixing bar; 31. slide groove; 32. slide rod; 33. slider; 34. reset spring; 35. traction rope; 4. dredging diagonal rod. DETAILED DESCRIPTION
[0024] See also Figure 1-3 The utility model provides a technical solution: a production device for polyacrylamide drag reducer, comprising a crushing box 1, a screen 11 is obliquely installed at the lower end of the inner cavity of the crushing box 1, which is convenient for screening the crushed polyacrylamide, a feeding funnel 13 is connected to the middle of the upper end of the crushing box 1, which is convenient for the polyacrylamide to be discharged into the crushing box 1, a discharge port 15 is opened at the lower end of the crushing box 1, and a discharge channel 14 is connected to the lower end of one side of the crushing box 1, which is convenient for guiding the polyacrylamide that is not completely crushed, and a hydraulic cylinder 2 is fixedly installed on the other side of the crushing box 1, and a fixed plate 21 is installed at the output end of the hydraulic cylinder 2, and a straight plate 22 is welded to the upper end of the fixed plate 21;
[0025] A fixing bar 3 is welded to the middle part of one side of the crushing box 1, and a slide groove 31 is opened at the lower end of the fixing bar 3, a sliding bar 32 is movably installed at the upper end of the discharge channel 14, a slider 33 is fixedly installed at the upper end of the sliding bar 32, and a return spring 34 is fixedly installed in the inner cavity of the slide groove 31, a traction rope 35 is fixedly connected to one side of the sliding bar 32, and the other end of the traction rope 35 is fixedly connected to the lower end of the straight plate 22 by passing around the guide wheel, and a plurality of dredging oblique rods 4 are welded to one side of the sliding bar 32, and the dredging oblique rods 4 are symmetrically arranged, and the upper edge of the discharge channel 14 is flush with one side of the lower end of the screen 11, so as to ensure that the polyacrylamide that has not been completely crushed can be discharged into the discharge channel 14, and the size of the slider 33 is adapted to the size of the slide groove 31, and the slider 33 is slidably connected to the slide groove 31, so as to cooperate with the slide groove 31 through the slider 33, thereby ensuring the stability of the movement of the sliding bar 32.
[0026] Through openings 23 are provided on both sides of the upper end of the straight plate 22 , and the size of the through openings 23 matches the size of the feeding funnel 13 , so that intermittent material discharge can be performed by overlapping the through openings 23 on the straight plate 22 with the feeding funnel 13 .
[0027] A crushing blade shaft 12 is arranged at the upper end of the inner cavity of the crushing box 1. The crushing blade shaft 12 is symmetrically arranged and arranged below the feeding funnel 13 to facilitate crushing of the discharged polyacrylamide.
[0028] When in use, the fixed plate 21 is driven by the hydraulic cylinder 2 to move back and forth left and right, and the fixed plate 21 drives the straight plate 22 to move along. The left side of the straight plate 22 will continuously pull the traction rope 35, and the traction rope 35 drives the sliding rod 32 to continuously move left, and at the same time squeezes the return spring 34, and then relies on the spring resilience to make the return spring 34 drive the sliding rod 32 to return, thereby ensuring that the sliding rod 32 can reciprocate along the slide groove 31, thereby driving the dredging inclined rod 4 on the sliding rod 32 to move back and forth in the discharge channel 14, further reducing the blockage of the un-crushed polyacrylamide at the connection between the discharge channel 14 and the screen 11, and at the same time, during the reciprocating movement of the straight plate 22, the through hole 23 on the straight plate 22 continuously overlaps the discharge port 15 of the feeding funnel 13, thereby the material discharged into the crushing box 1 can be reciprocated and intermittently controlled, avoiding a large amount of polyacrylamide from entering and affecting the crushing efficiency of the crushing box 1.
Claims
1. A production device for polyacrylamide drag reducer, comprising a crushing box (1), characterized in that: A screen (11) is obliquely installed at the lower end of the inner cavity of the crushing box (1); a feeding funnel (13) is connected to the middle of the upper end of the crushing box (1); a discharge port (15) is provided at the lower end of the crushing box (1); a discharge channel (14) is connected to the lower end of one side of the crushing box (1); a hydraulic cylinder (2) is fixedly installed on the other side of the crushing box (1); a fixed plate (21) is installed at the output end of the hydraulic cylinder (2); and a straight plate (22) is welded to the upper end of the fixed plate (21); A fixing bar (3) is welded to the middle of one side of the crushing box (1), a slide groove (31) is opened at the lower end of the fixing bar (3), a slide rod (32) is movably installed at the upper end of the discharge channel (14), a slider (33) is fixedly installed at the upper end of the slide rod (32), a return spring (34) is fixedly installed in the inner cavity of the slide groove (31), a traction rope (35) is fixedly connected to one side of the slide rod (32), and the other end of the traction rope (35) passes around the guide wheel and is fixedly connected to one side of the lower end of the straight plate (22), and a plurality of dredging oblique rods (4) are welded to one side of the slide rod (32), and the dredging oblique rods (4) are symmetrically arranged.
2. The production equipment for polyacrylamide drag reducer according to claim 1, characterized in that: Through openings (23) are provided on both sides of the upper end of the straight plate (22), and the size of the through openings (23) is adapted to the size of the feed funnel (13).
3. The production equipment for polyacrylamide drag reducer according to claim 1, characterized in that: A crushing blade shaft (12) is arranged at the upper end of the inner cavity of the crushing box (1), and the crushing blade shaft (12) is symmetrically arranged, and the crushing blade shaft (12) is arranged below the feeding funnel (13).
4. The production equipment for polyacrylamide drag reducer according to claim 1, characterized in that: The upper edge of the discharge channel (14) is flush with one side of the lower end of the screen (11).
5. The production equipment for polyacrylamide drag reducer according to claim 1, characterized in that: The size of the sliding block (33) matches the size of the sliding groove (31), and the sliding block (33) is slidably connected to the sliding groove (31).