Continuous deslagging system

The continuous slag removal system addresses the inefficiency of slag discharge by employing a rotating mechanism to guide and push slag in a spiral motion, improving operational efficiency and facilitating rapid slag removal.

CN222288051UActive Publication Date: 2025-01-03HUANJIE NEW ENERGY TECH (JIANGSU) CO LTD
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Patent Information

Application Number
CN202420649525.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-31
Publication Date
2025-01-03
Estimated Expiration
2034-03-31

AI Technical Summary

Technical Problem

Existing slag removal systems face inefficiencies due to slag sticking together and being difficult to discharge from the filter outlet, leading to reduced operational efficiency.

Method used

A continuous slag removal system with a mounting seat, slag discharge assembly, and rotating parts that guide and push slag in a spiral motion to facilitate efficient discharge.

Benefits of technology

Enhances slag removal efficiency by utilizing a rotating mechanism that increases relative rotation speed and prevents slag from entering the discharge path, allowing for continuous and rapid slag removal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of slag removal, and discloses a continuous slag removal system which comprises a mounting seat, and the mounting seat is arranged below a slag outlet; the slag discharging assembly is arranged at the position, close to the slag outlet, of the mounting base, the slag discharging assembly comprises a guiding part arranged on the mounting base, a rotating part located in the guiding part and a pushing part arranged on the rotating part, a feeding port of the guiding part is located below the slag outlet, and the rotating part and the guiding part can rotate relatively; and the pushing parts are spirally distributed on the peripheral surface of the rotating part. The slag removal device has the effect of improving the slag removal efficiency.
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Description

Technical Field

[0001] The present application relates to the technical field of slag removal, and in particular to a continuous slag removal system. Background Art

[0002] Oil separator is an important equipment in the processing of ship lubricating oil and fuel oil. It is mainly used to separate water, impurities and particles in the oil to ensure the quality of lubricating oil and fuel oil.

[0003] The oil separator mainly includes a sedimentation tank, an inclined plate sedimentator, a filter, a sewage outlet and an observation port. Lubricating oil or fuel oil enters the sedimentation tank from the oil inlet, and the impurities are initially precipitated in the sedimentation tank. Then, in the inclined plate sedimentator, the oil flow rate slows down and the impurities are further precipitated. After passing through the inclined plate sedimentator, the oil enters the filter, where it is finely filtered to remove tiny particles and moisture. Then, the residue in the filter is regularly discharged through the filter's slag discharge port.

[0004] Since the slag is accumulated inside the filter for a long time, the slag is easy to stick to each other. When the slag is discharged through the slag discharge port of the filter, the slag is easy to stick to each other and is difficult to be discharged from the slag discharge port. Utility Model Content

[0005] In order to improve the efficiency of slag removal, the present application provides a continuous slag removal system.

[0006] The continuous slag removal system provided in this application adopts the following technical solution:

[0007] A continuous slag removal system, which is used to quickly clean the slag discharged from the slag outlet on the filter, is characterized by: comprising:

[0008] A mounting seat, the mounting seat being installed below the slag outlet;

[0009] A slag discharge assembly, the slag discharge assembly is installed at a position of the mounting seat close to the slag outlet, the slag discharge assembly comprises a guide portion installed on the mounting seat, a rotating portion located inside the guide portion, and a pushing portion installed on the rotating portion, the feed port of the guide portion is located below the slag outlet, the rotating portion and the guide portion can rotate relative to each other, and the pushing portion is distributed in a spiral line on the outer peripheral surface of the rotating portion;

[0010] After the slag is discharged from the slag outlet, the guide part guides the slag, so that the rotating part drives the pushing part to rotate, and the pushing part pushes the slag inside the guide part to move inside the guide part.

[0011] Optionally, the rotating part includes a base installed below the mounting seat, a rotating member rotatably installed on the base, and a rotating power unit for driving the rotating member to rotate, and the pushing part is installed on the rotating member.

[0012] Optionally, the rotating member includes a limiting rod rotatably mounted inside the base and a rotating head mounted on the top of the limiting rod, and the rotating head gradually becomes smaller in a direction from approaching the limiting rod to away from the limiting rod.

[0013] Optionally, the guide part includes a guide cylinder rotatably mounted on the mounting seat and a guide power unit for rotating the guide cylinder, the rotation direction of the guide cylinder is opposite to the rotation direction of the rotating part, and the diameter of the guide cylinder gradually increases in the direction from close to the slag outlet to away from the slag outlet.

[0014] Optionally, the pushing portion includes a pushing sheet mounted on the rotating portion.

[0015] Optionally, the pushing part includes a plurality of pushing units, and the plurality of pushing units are all mounted on the rotating part. Each of the pushing units includes a mounting tube mounted on the rotating part and a pushing member mounted inside the mounting tube, and the pushing member and the mounting tube are slidably matched.

[0016] Optionally, a mounting groove corresponding to the pushing member is provided on the side wall of the mounting tube.

[0017] Optionally, the pushing member includes a guide block installed inside the mounting tube and a pushing plate installed on the guide block, and the guide block and the mounting tube are slidably matched.

[0018] Optionally, a blocking plate is provided at one end of the mounting tube away from the rotating part, a blocking groove is provided on the blocking plate, and the pushing plate is plug-fitted into the blocking groove.

[0019] In summary, the present application includes at least one of the following beneficial technical effects:

[0020] 1. The rotating part drives the push piece to rotate by the rotating power unit, and the guide cylinder is driven to rotate by the guiding power unit. Since the rotation direction of the guide cylinder is opposite to that of the rotating part, the relative rotation speed of the guide cylinder and the rotating part is increased. When the slag enters the inside of the guide cylinder from the slag outlet, the pushing part is distributed in a spiral line on the rotating part, which facilitates the pushing part on the rotating part to push the slag inside the guide cylinder to move inside the guide cylinder, thereby improving the efficiency of slag removal;

[0021] 2. The push unit is installed on the rotating part, and the push unit is distributed in a spiral line. One end of the installation cylinder is installed on the rotating part. The pusher is placed inside the installation cylinder through the installation groove. When the rotating part rotates, the pusher moves in the direction away from the rotating part under the centrifugal force. During the movement of the pusher, the push plate is guided by the guide block, and the pusher plate is inserted into the blocking groove. The pusher plate is further limited by the inner wall of the blocking groove, so that it is convenient to adjust the overall length of the pusher according to the distance between the rotating part and the guide part; when the slag is pushed by the pusher plate, the blocking plate blocks the slag on the pusher plate, thereby reducing the possibility of the slag entering the installation cylinder and affecting the movement of the pusher. When the pusher plate is damaged, the pusher can be directly replaced through the installation groove. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of Example 1 of the present application.

[0023] Figure 2 It is a schematic diagram of the overall structure of the pushing unit in Example 2 of the present application.

[0024] Figure 3 It is a schematic diagram of the pushing member structure in Example 2 of the present application.

[0025] Description of reference numerals:

[0026] 1. Mounting seat; 11. Slag outlet; 2. Slag discharge assembly; 21. Guide part; 22. Rotating part; 221. Base; 222. Rotating member; 2221. Limit rod; 2222. Rotating head; 23. Pushing part; 24. Pushing unit; 241. Mounting cylinder; 2411. Mounting groove; 2412. Blocking plate; 2413. Blocking groove; 242. Pushing member; 2421. Guide block; 2422. Pushing plate; 3. Slag outlet. DETAILED DESCRIPTION

[0027] The following is combined with Figure 1-Figure 3 This application is described in further detail.

[0028] The embodiment of the present application discloses a continuous slag removal system.

[0029] Example 1

[0030] A continuous slag removal system includes a mounting base 1 and a slag removal assembly 2. The mounting base 1 is fixedly mounted at a slag outlet 3 of an oil separator filter, and a slag inlet 11 is provided at an outlet end of the mounting base 1 close to the slag outlet 3. The slag removal assembly 2 is mounted at the slag inlet 11, and is used for continuous and rapid slag removal.

[0031] The slag discharge assembly 2 includes a guiding portion 21 , a rotating portion 22 and a pushing portion 23 .

[0032] The guide part 21 includes a guide tube and a guide power unit. The guide tube is located at the slag outlet 11, the guide tube and the mounting seat 1 are rotatably matched, and the rotation axis of the guide tube coincides with the axis of the slag outlet 11. The inner diameter of the guide tube gradually increases from the direction close to the slag outlet 3 to the direction away from the slag outlet 3.

[0033] The guide power unit is a guide drive motor, which is fixedly mounted on the mounting seat 1, and the guide drive motor and the guide tube are in transmission cooperation.

[0034] The rotating portion 22 includes a base 221 , a rotating member 222 , and a rotating power unit.

[0035] The base 221 is fixedly installed below the mounting base 1, and a limiting groove is provided on the top of the base 221. The rotating member 222 includes a limiting rod 2221 and a rotating head 2222. The limiting rod 2221 and the rotating head 2222 are integrally formed, the limiting rod 2221 is a round rod, the limiting rod 2221 is located inside the limiting groove, the limiting rod 2221 and the limiting groove are rotatably matched, the rotating head 2222 is located at the top of the limiting rod 2221, and the diameter of the rotating head 2222 gradually decreases from the direction close to the limiting rod 2221 to the direction away from the limiting rod 2221. In the embodiment of the present application, the rotating head 2222 is arranged in a cone shape.

[0036] The rotating power unit is fixedly mounted on the base 221. The rotating power unit is a rotating drive motor. The rotating drive motor is transmission-connected to the limit rod 2221. The limit rod 2221 drives the rotating head 2222 to rotate, and the rotating head 2222 and the guide cylinder have opposite rotation directions.

[0037] The pushing portion 23 is a pushing piece, which is fixedly mounted on the outer circumference of the rotating head 2222 , and the pushing piece is distributed in a spiral line on the rotating head 2222 .

[0038] The implementation principle of a continuous slag removal system in an embodiment of the present application is: the rotating member 222 drives the pushing plate to rotate by a rotating power unit, and the guide cylinder is driven to rotate by a guiding power unit. Since the rotation direction of the guide cylinder is opposite to the rotation direction of the rotating member 222, the relative rotation speed of the guide cylinder and the rotating member 222 is increased. When the slag enters the interior of the guide cylinder from the slag outlet 3, the pushing part 23 is distributed in a spiral shape on the rotating member 222, which facilitates the pushing part 23 on the rotating member 222 to push the slag inside the guide cylinder to move at a speed inside the guide cylinder, thereby improving the slag removal efficiency.

[0039] Example 2

[0040] The difference between this embodiment and the first embodiment is that the pushing portion 23 includes a plurality of pushing units 24 , the plurality of pushing units 24 are all mounted on the rotating head 2222 , and the plurality of pushing units 24 are distributed in a spiral shape on the outer circumference of the rotating head 2222 .

[0041] Each pushing unit 24 includes a mounting tube 241 and a pushing member 242. One end of the mounting tube 241 is fixedly mounted on the outer circumference of the rotating head 2222, and the other end of the mounting tube 241 faces the position of the guide portion 21.

[0042] The pusher 242 includes a guide block 2421 and a push plate 2422. The push plate 2422 is located on the side wall of the guide block 2421 in the length direction, and the push plate 2422 and the guide block 2421 are integrally formed. The pusher 242 is arranged in a T shape. The guide block 2421 is located inside the mounting cylinder 241, and the guide block 2421 and the mounting cylinder 241 are slidably matched.

[0043] In order to facilitate the placement of the pusher 242 into the installation cylinder 241, a mounting groove 2411 corresponding to the shape of the pusher 242 is provided on the side wall of the installation cylinder 241. The pusher 242 is placed into the installation cylinder 241 from the mounting groove 2411, and the push plate 2422 is located on the side of the guide block 2421 away from the rotating head 2222.

[0044] During the rotation of the rotating head 2222, the guide block 2421 slides inside the installation cylinder 241 under the action of centrifugal force, and the push plate 2422 extends out of the installation cylinder 241 to push the slag to move. In order to reduce the slag from entering the installation cylinder 241 from the end of the installation cylinder 241 away from the rotating head 2222, a blocking plate 2412 is fixedly installed at the end of the installation cylinder 241 away from the rotating head 2222. The blocking plate 2412 is provided with a blocking groove 2413. The push plate 2422 and the blocking groove 2413 are plugged and matched. During the movement of the push rod slag, the blocking plate 2412 blocks the slag. At the same time, in order to reduce the possibility of the push plate 2422 scratching the guide cylinder during the rotation process, the end of the push plate 2422 close to the guide cylinder is provided with an arc chamfer.

[0045] The implementation principle of Example 2 is as follows: the pushing unit 24 is installed on the rotating part 22, and the pushing unit 24 is distributed in a spiral line. One end of the mounting cylinder 241 is installed on the outer circumference of the rotating head 2222. The pushing member 242 is placed inside the mounting cylinder 241 through the mounting groove 2411. When the rotating head 2222 rotates, the pushing member 242 moves in a direction away from the rotating part 22 under the action of centrifugal force. During the movement of the pushing member 242, the pushing plate 2422 is guided by the guide block 2421, and the pushing plate 2422 is inserted into the blocking groove 2413. The pushing plate 2422 is further limited by the inner wall of the blocking groove 2413, so that it is convenient to adjust the overall length of the pushing part 23 according to the distance between the rotating head 2222 and the guide part 21; when the slag is pushed by the pushing plate 2422, the blocking plate blocks the slag on the pushing plate 2422, thereby reducing the possibility of the slag entering the interior of the mounting cylinder 241 and affecting the movement of the pushing member 242. When the pushing plate 2422 is damaged, the pushing member 242 can be directly replaced through the mounting groove 2411 .

[0046] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A continuous slag removal system, which is used to quickly clean the slag discharged from the slag outlet (3) on the filter, characterized in that: include; A mounting seat (1), wherein the mounting seat (1) is installed below the slag outlet (3); A slag discharge assembly (2), the slag discharge assembly (2) being mounted on the mounting seat (1) at a position close to the slag discharge port (3), the slag discharge assembly (2) comprising a guide portion (21) mounted on the mounting seat (1), a rotating portion (22) located inside the guide portion (21), and a pushing portion (23) mounted on the rotating portion (22), the feed port of the guide portion (21) being located below the slag discharge port (3), the rotating portion (22) and the guide portion (21) being capable of relative rotation, and the pushing portion (23) being distributed in a spiral line on the outer peripheral surface of the rotating portion (22); After the slag is discharged from the slag outlet (3), the guide portion (21) guides the slag, so that the rotating portion (22) drives the pushing portion (23) to rotate, so that the pushing portion (23) pushes the slag inside the guide portion (21) to move inside the guide portion (21).

2. A continuous slag removal system according to claim 1, characterized in that: The rotating part (22) comprises a base (221) mounted below the mounting seat (1), a rotating member (222) rotatably mounted on the base (221), and a rotating power unit for driving the rotating member (222) to rotate, and the pushing part (23) is mounted on the rotating member (222).

3. A continuous slag removal system according to claim 2, characterized in that: The rotating member (222) comprises a limiting rod (2221) rotatably mounted inside the base (221) and a rotating head (2222) mounted on the top of the limiting rod (2221), wherein the rotating head (2222) gradually becomes smaller in a direction from approaching the limiting rod (2221) to moving away from the limiting rod (2221).

4. A continuous slag removal system according to claim 1, characterized in that: The guide portion (21) comprises a guide cylinder rotatably mounted on the mounting seat (1) and a guide power unit for rotating the guide cylinder. The rotation direction of the guide cylinder is opposite to the rotation direction of the rotating portion (22). The diameter of the guide cylinder gradually increases in a direction from approaching the slag outlet (3) to away from the slag outlet (3).

5. A continuous slag removal system according to claim 1, characterized in that: The pushing portion (23) comprises a pushing sheet mounted on the rotating portion (22).

6. A continuous slag removal system according to claim 1, characterized in that: The pushing portion (23) comprises a plurality of pushing units (24), and the plurality of pushing units (24) are all mounted on the rotating portion (22). Each of the pushing units (24) comprises a mounting tube (241) mounted on the rotating portion (22) and a pushing member (242) mounted inside the mounting tube (241), and the pushing member (242) and the mounting tube (241) are slidably matched.

7. A continuous slag removal system according to claim 6, characterized in that: A mounting groove (2411) corresponding to the pushing member (242) is provided on the side wall of the mounting tube (241).

8. A continuous slag removal system according to claim 6, characterized in that: The pushing member (242) comprises a guide block (2421) installed inside the installation tube (241) and a pushing plate (2422) installed on the guide block (2421), and the guide block (2421) and the installation tube (241) are slidably matched.

9. A continuous slag removal system according to claim 8, characterized in that: A blocking plate (2412) is provided at one end of the installation cylinder (241) away from the rotating part (22), a blocking groove (2413) is provided on the blocking plate (2412), and the pushing plate (2422) and the blocking groove (2413) are plug-fitted.