Full-automatic metal cleaning equipment
By using a combined structure of placing a disk, connecting pipe and spray head in fully automatic metal cleaning equipment for flushing, and using the settings of cylinders and conveying components, the problems of incomplete cleaning of existing equipment and chemicals to the staff are solved, and the problems of incomplete cleaning of existing equipment and chemicals are harmed to the staff are achieved. More thorough cleaning and safe operation.
Patent Information
- Application Number
- CN202420423892.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-03-06
AI Technical Summary
Existing fully automatic metal cleaning equipment can easily lead to incomplete cleaning when cleaning with chemical liquids, and chemicals may cause harm to staff.
A fully automatic metal cleaning equipment is designed, using a combined structure of placing trays, connecting pipes and spray heads for flushing, and through the arrangement of cylinders and conveying components, ensuring that the metal products can be cleaned in all aspects during the cleaning process and avoid chemicals and Contact with staff.
It has achieved a more thorough cleaning of metal products, ensured the safety of staff, and avoided the potential harm of chemicals to the person.
Smart Images
Figure CN222288060U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal cleaning, in particular to a fully automatic metal cleaning device. Background Art
[0002] Fully automatic metal cleaning equipment is a cleaning equipment that uses automation technology. It is mainly used to clean dirt, grease, oxides and other impurities on the metal surface. This equipment usually consists of a cleaning tank, a spray system, an ultrasonic system, a circulation system, a filtration system, a drying system, a control system, etc. During the cleaning process, the metal workpiece is placed in the cleaning tank, and the spray system sprays the cleaning agent onto the workpiece surface. At the same time, the ultrasonic system generates high-frequency vibrations to help the cleaning agent better penetrate into the tiny gaps and holes on the workpiece surface. The circulation system is responsible for recycling the cleaning agent, and the filtration system can filter out impurities and particulate matter in the cleaning agent to ensure the stability of the cleaning effect.
[0003] In the existing fully automatic metal cleaning equipment, when cleaning the metal structure, most of the equipment directly puts the metal structure into the chemical liquid for immersion cleaning. Then, if the chemical is used to clean it directly, the cleaning will not be thorough. Therefore, it does not meet the existing needs. We propose a fully automatic metal cleaning equipment. Utility Model Content
[0004] The utility model provides a fully automatic metal cleaning device, which has the beneficial effect of more thoroughly cleaning metal products, and solves the problem that in the prior art fully automatic metal cleaning device mentioned in the above background technology, when cleaning the metal structure, most of the equipment directly puts the metal structure into the chemical liquid for immersion cleaning, and then the direct use of chemicals to clean it will result in incomplete cleaning.
[0005] The utility model provides the following technical solutions: a fully automatic metal cleaning device, comprising an anti-slip base, the anti-slip base is in contact with the ground, a mounting frame is fixedly installed above the anti-slip base, a cleaning box is fixedly installed in the middle of the mounting frame, a supporting frame is fixedly connected to the side of the mounting frame, a collecting box is installed at the end of the supporting frame, a working plate is fixedly installed on the side of the collecting box, a flushing box is fixedly installed above the collecting box, a baffle is connected to one side of the flushing box, a connecting pipe is fixedly connected to the other side of the flushing box, and nozzles are fixedly installed at the ends of the connecting pipes;
[0006] A limiting frame is fixedly installed in the middle of the flushing box, a mounting plate is installed above the limiting frame, a motor is installed in the middle of the mounting plate, a placing plate is installed on the side of the mounting plate, a first gear is fixedly installed on the bottom of the motor through a first rotating shaft, the middle of the collection box is fixedly connected to the bottom of the first gear, and a transmission component is fixedly installed on the side of the first gear and the bottom of the collection box.
[0007] As an optional solution of the fully automatic metal cleaning equipment described in the utility model, wherein: a second gear is installed on the bottom of the placement plate through a second rotating shaft, and a cylinder is fixedly connected to the bottom of the second rotating shaft.
[0008] As an optional solution for a fully automatic metal cleaning equipment described in the utility model, the conveying component includes a fixed plate, the fixed plate is fixedly installed on the bottom of the collection box, a guard plate is fixedly connected to the side of the fixed plate, a fixed shaft is fixedly installed in the middle of the guard plate, and a conveying shaft is rotatably installed on the side of the fixed shaft.
[0009] As an optional solution for a fully automatic metal cleaning equipment described in the utility model, wherein: the side of the conveying shaft is in contact with a conveying plate, the side of the conveying plate is rotatably connected to a partition, a limiting groove is provided on one side of the partition, and a limiting shaft is installed on the other side of the partition, and the partition and the conveying plate are engaged and connected with each other through the limiting shaft and the limiting groove.
[0010] As an optional solution for the fully automatic metal cleaning equipment described in the utility model, there are multiple connecting pipes, the connecting pipes are connected to the inside of the flushing box, and the angles of the nozzles are all aimed at the placement plate.
[0011] As an optional solution for a fully automatic metal cleaning equipment described in the utility model, wherein: a card slot is opened in the middle of the cylinder, a card rod is fixedly connected to the bottom of the placement plate, the card rod is engaged with the card slot, a placement groove is opened in the middle of the placement plate, the card rod is inserted in the middle of the placement groove, and the placement groove in the middle of the placement plate is opened.
[0012] As an optional solution of the fully automatic metal cleaning equipment described in the utility model, wherein: a third gear is meshed with the side of the first gear, the second gear is meshed with the third gear, and the third gear is fixedly mounted on the mounting plate through a third rotating shaft.
[0013] As an optional solution for a fully automatic metal cleaning equipment described in the utility model, wherein: a placement pipe is fixedly connected to the end of the conveying component, the placement pipe is connected to the cleaning box, a drain outlet is connected to the side of the cleaning box, and water valves are installed on the drain outlet and the side of the connecting pipe.
[0014] The utility model has the following beneficial effects:
[0015] 1. The fully automatic metal cleaning equipment, through the setting of the placement plate, can be inserted through the placement slot opened in the middle of the placement plate when cleaning metal products, and then the nozzle is used to rinse the metal products through the setting of the connecting pipe and the nozzle. When the rinsing is completed, through the setting of the cylinder, the metal products engaged in the placement slot are pushed out through the clamping rod by utilizing the contraction of the cylinder. Then the staff takes the metal products to the top of the conveying component for the next cleaning. Through the setting of the third gear, when the metal products are cleaned, the placement plate will be driven by the motor to rotate, so as to ensure the all-round cleaning of the metal products as much as possible, and to ensure that the cleaning of the metal products is more thorough as much as possible.
[0016] 2. The fully automatic metal cleaning equipment, through the setting of the conveying component, allows the staff to place the metal product on top of the conveying component after the first step of physical cleaning, and use the conveying component to convey the metal product to the placement tube, and then use the conveying tube to convey the metal product to the cleaning box, and use chemicals to perform secondary cleaning on it. Through the setting of the conveying component, the harm caused to the staff by chemicals due to the carelessness of the staff is avoided as much as possible, and the personal safety of the staff is guaranteed as much as possible. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0018] Figure 2 It is a three-dimensional internal structure schematic diagram of the utility model.
[0019] Figure 3 It is a schematic diagram of a three-dimensional internal partial structure of the utility model.
[0020] Figure 4 It is a schematic diagram of the structure of the utility model when viewed from above.
[0021] Figure 5 This is a schematic diagram of the third gear structure of the utility model.
[0022] Figure 6 This is a schematic diagram of the cylinder and placement plate structure of the utility model.
[0023] Figure 7 It is a schematic diagram of the structure of the transmission component of the utility model.
[0024] In the figure: 110, anti-slip base; 120, cleaning box; 130, drain outlet; 140, mounting frame; 150, support frame; 160, collection box; 170, flushing box; 180, connecting pipe; 190, water valve; 200, baffle; 210, placement pipe; 220, transmission assembly; 230, working plate; 240, limit frame; 250, mounting plate; 260, motor; 270, placement plate; 280, first gear Wheel; 290, first rotating shaft; 300, third gear; 310, third rotating shaft; 320, second rotating shaft; 330, second gear; 340, nozzle; 350, placement slot; 360, cylinder; 370, slot; 380, clamping rod; 221, guard plate; 222, fixed plate; 223, partition; 224, fixed shaft; 225, transmission shaft; 226, transmission plate; 227, limit shaft; 228, limit slot. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Embodiment 1: This embodiment is intended to promote the solution of the problem that in the existing fully automatic metal cleaning equipment, when cleaning the metal structure, most of the equipment directly puts the metal structure into the chemical liquid for immersion cleaning, so the direct use of chemicals to clean it will result in incomplete cleaning. Please refer to Figure 1-Figure 7 A fully automatic metal cleaning equipment includes an anti-slip base 110, the anti-slip base 110 is in contact with the ground, a mounting frame 140 is fixedly installed above the anti-slip base 110, a cleaning box 120 is fixedly installed in the middle of the mounting frame 140, a supporting frame 150 is fixedly connected to the side of the mounting frame 140, a collecting box 160 is installed at the end of the supporting frame 150, a working plate 230 is fixedly installed on the side of the collecting box 160, a flushing box 170 is fixedly installed above the collecting box 160, a baffle 200 is connected to one side of the flushing box 170, and a connecting pipe 180 is fixedly connected to the other side of the flushing box 170.
[0027] A limiting frame 240 is fixedly installed in the middle of the flushing box 170, a mounting plate 250 is installed above the limiting frame 240, a motor 260 is installed in the middle of the mounting plate 250, a placement plate 270 is installed on the side of the mounting plate 250, a first gear 280 is fixedly installed on the bottom of the motor 260 through a first rotating shaft 290, a second gear 330 is installed on the bottom of the placement plate 270 through a second rotating shaft 320, and a cylinder 360 is fixedly connected to the bottom of the second rotating shaft 320.
[0028] The middle part of the collection box 160 is fixedly connected to the bottom of the first gear 280, and the side part of the first gear 280 and the bottom of the collection box 160 are fixedly installed with a conveying assembly 220. When the equipment is used, the staff first places the metal products on the placement tray 270 and then engages with the placement tray 270, so that they will not fall when they are washed. When the metal products are washed, the first gear 280 is driven to rotate by the motor 260, and then the first gear 280 is meshed with the third gear 300, and the first gear 280 will drive the third gear 300 to rotate, and the third gear 300 is meshed with the second gear 330, so the third gear 300 will drive the second gear 330 to rotate, and the second gear 330 is fixedly connected to the placement tray 270, so the second gear 330 will drive the placement tray 270 to rotate.
[0029] Since the cylinder 360 is connected to the placement plate 270, the cylinder 360 will shrink after the metal product is rinsed. When the cylinder 360 shrinks, the clamping rod 380 will be pushed out of the slot 370. Since the clamping rod 380 is engaged with the placement slot 350, the clamping rod 380 will push the metal product out, and the staff can take the metal product to the top of the conveying component 220.
[0030] In this embodiment: through the setting of the placement plate 270, when cleaning the metal products, it can be plugged in through the placement groove 350 opened in the middle of the placement plate 270, and then through the setting of the connecting pipe 180 and the nozzle 340, the nozzle 340 is used to rinse the metal products. When the rinsing is completed, through the setting of the cylinder 360, the metal products engaged in the placement groove 350 are pushed out through the clamping rod 380 by utilizing the contraction of the cylinder 360. Then the staff takes the metal products to the top of the conveying component 220 for the next cleaning. Through the setting of the third gear 300, when the metal products are cleaned, the placement plate 270 will be driven by the motor 260 to rotate, so as to ensure the all-round cleaning of the metal products as much as possible, and to ensure that the cleaning of the metal products is more thorough as much as possible.
[0031] Embodiment 2: This embodiment is intended to promote the solution of the problem that in the prior art fully automatic metal cleaning equipment, when the metal products are first physically cleaned and then placed in chemicals for secondary cleaning, if the chemicals accidentally contact the skin of the staff during the placement process, the skin may be damaged. This embodiment is an improvement made on the basis of embodiment 1. For details, please refer to Figure 1-Figure 7The conveying component 220 includes a fixed plate 222, which is fixedly installed on the bottom of the collecting box 160. A guard plate 221 is fixedly connected to the side of the fixed plate 222. A fixed shaft 224 is fixedly installed in the middle of the guard plate 221. A conveying shaft 225 is rotatably installed on the side of the fixed shaft 224. A conveying plate 226 is contacted and connected to the side of the conveying shaft 225. A partition plate 223 is rotatably connected to the side of the conveying plate 226. A limiting groove 228 is provided on one side of the partition plate 223, and a limiting shaft 227 is installed on the other side of the partition plate 223. The partition plate 223 and the conveying plate 226 are engaged and connected through the limiting shaft 227 and the limiting groove 228.
[0032] When metal products are placed on top of the conveying assembly 220, the partition 223 and the conveying plate 226 can be used to limit the metal products and prevent them from falling from the top of the conveying assembly 220. When the metal products are conveyed to the placement tube 210, due to the connection between the limiting shaft 227 and the limiting groove 228, the metal products can fall into the placement tube 210 by themselves, thereby avoiding contact between the staff and the chemicals as much as possible. When the chemicals need to be replaced, they can be discharged through the water valve 190 at the drain outlet 130.
[0033] A plurality of connecting pipes 180 are provided, and the inside of the flushing box 170 is connected with the connecting pipe 180, and the ends of the connecting pipes 180 are fixedly installed with nozzles 340, and the nozzles 340 are placed at aligned angles. A slot 370 is opened in the middle of the cylinder 360, and a clamping rod 380 is fixedly connected to the bottom of the placing plate 270, and the clamping rod 380 is engaged with the slot 370. A placing groove 350 is opened in the middle of the placing plate 270, and a clamping rod 380 is inserted in the middle of the placing groove 350, and the placing groove 350 in the middle of the placing plate 270 is opened.
[0034] The first gear 280 is meshed with the third gear 300 on the side, the second gear 330 is meshed with the third gear 300, the third gear 300 is fixedly mounted on the mounting plate 250 via the third rotating shaft 310, the end of the conveying assembly 220 is fixedly connected with a placement tube 210, the placement tube 210 is connected to the cleaning box 120, the side of the cleaning box 120 is connected with a drain outlet 130, and the sides of the drain outlet 130 and the connecting tube 180 are both installed with a water valve 190.
[0035] In this embodiment: through the setting of the conveying component 220, after the first step of physical cleaning of the metal product, the staff will place it on the conveying component 220, use the conveying component 220 to convey the metal product to the placement tube 210, and then use the conveying tube to convey the metal product to the cleaning box 120, and use chemicals to perform a second cleaning on it. Through the setting of the conveying component 220, the harm caused to the staff by chemicals due to the carelessness of the staff is avoided as much as possible, and the personal safety of the staff is guaranteed as much as possible.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A fully automatic metal cleaning device, comprising a skid-resistant base (110), characterized in that: The anti-slip base (110) is in contact with the ground, a mounting frame (140) is fixedly mounted above the anti-slip base (110), a cleaning box (120) is fixedly mounted in the middle of the mounting frame (140), a support frame (150) is fixedly connected to the side of the mounting frame (140), a collection box (160) is mounted at the end of the support frame (150), a working plate (230) is fixedly mounted on the side of the collection box (160), a flushing box (170) is fixedly mounted above the collection box (160), a baffle (200) is connected to one side of the flushing box (170), a connecting pipe (180) is fixedly connected to the other side of the flushing box (170), and a nozzle (340) is fixedly mounted at each end of the connecting pipe (180); A limiting frame (240) is fixedly installed in the middle of the flushing box (170), a mounting plate (250) is installed above the limiting frame (240), a motor (260) is installed in the middle of the mounting plate (250), a placement plate (270) is installed on the side of the mounting plate (250), a first gear (280) is fixedly installed on the bottom of the motor (260) via a first rotating shaft (290), the middle of the collection box (160) is fixedly connected to the bottom of the first gear (280), and a transmission component (220) is fixedly installed on the side of the first gear (280) and the bottom of the collection box (160).
2. The fully automatic metal cleaning equipment according to claim 1, characterized in that: A second gear (330) is installed on the bottom of the placement plate (270) via a second rotating shaft (320), and a cylinder (360) is fixedly connected to the bottom of the second rotating shaft (320).
3. The fully automatic metal cleaning equipment according to claim 1, characterized in that: The conveying assembly (220) comprises a fixed plate (222), the fixed plate (222) being fixedly mounted on the bottom of the collecting box (160), a guard plate (221) being fixedly connected to the side of the fixed plate (222), a fixed shaft (224) being fixedly mounted in the middle of the guard plate (221), and a conveying shaft (225) being rotatably mounted on the side of the fixed shaft (224).
4. The fully automatic metal cleaning equipment according to claim 3, characterized in that: The side of the transmission shaft (225) is in contact with a transmission plate (226), and the side of the transmission plate (226) is rotatably connected to a partition plate (223). A limiting groove (228) is provided on one side of the partition plate (223), and a limiting shaft (227) is installed on the other side of the partition plate (223). The partition plate (223) and the transmission plate (226) are engaged and connected with each other through the limiting shaft (227) and the limiting groove (228).
5. The fully automatic metal cleaning equipment according to claim 1, characterized in that: A plurality of connecting pipes (180) are provided, and the inside of the flushing box (170) is connected to the connecting pipes (180). The angles of the spray heads (340) are all aligned with the placement tray (270).
6. The fully automatic metal cleaning equipment according to claim 2, characterized in that: A clamping slot (370) is provided in the middle of the cylinder (360); a clamping rod (380) is fixedly connected to the bottom of the placement plate (270); the clamping rod (380) is clamped and connected to the clamping slot (370); a placement groove (350) is provided in the middle of the placement plate (270); the clamping rod (380) is inserted in the middle of the placement groove (350); and the placement groove (350) is opened in the middle of the placement plate (270).
7. The fully automatic metal cleaning equipment according to claim 2, characterized in that: A third gear (300) is meshed on the side of the first gear (280), the second gear (330) is meshed with the third gear (300), and the third gear (300) is fixedly mounted on the mounting plate (250) via a third rotating shaft (310).
8. The fully automatic metal cleaning equipment according to claim 2, characterized in that: The end of the conveying assembly (220) is fixedly connected to a placement pipe (210), the placement pipe (210) is in communication with the cleaning box (120), the side of the cleaning box (120) is connected to a drain port (130), and the drain port (130) and the side of the connecting pipe (180) are both equipped with a water valve (190).