Anode scrap flushing device
By designing the residual anode flushing device, using the combined technology of conveying chain and cylinder drive, the problem of slow and incomplete cleaning speed during the electrolytic refining process is solved, and the rapid and thorough flushing efficiency is achieved, and the supply of fast-paced production is met. need.
Patent Information
- Application Number
- CN202422989594.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-12-05
AI Technical Summary
During the existing electrolytic refining process, the cleaning speed of the residual anode is slow and incomplete, which cannot meet the supply demand for the fast-paced production of secondary anodes.
A residual anode flushing device is designed, including a flushing tank, feed conveying chain, discharge conveying chain, push plate cylinder, limit cylinder, cross frame, lift rack, lift cylinder, lift inner frame, side plate, water pipe and spray head , achieve a fast and thorough flushing process through conveyor chain transmission and cylinder drive.
It realizes rapid and thorough flushing of the residual anode, improves cleaning efficiency, and meets the supply needs of fast-paced production.
Smart Images
Figure CN222288101U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrolytic refined copper production, in particular to a residual anode flushing device. Background Art
[0002] Anode residue is the residue at the end of the anode electrolysis cycle during electrolytic refining. Generally speaking, after the anode residue is removed from the tank, the anode mud on it is stripped and cleaned, and then it can be melted and recast into anode. In the cleaning section, the anode residue is put into the washing tank for washing.
[0003] However, this cleaning method is not only slow in cleaning speed, but also has the problem of incomplete cleaning of some residual anodes, and cannot meet the secondary anode supply needs of fast-paced production. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a residual anode flushing device, through which each anode can be flushed in turn, thereby improving the cleaning efficiency and making the flushing more thorough.
[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] A residual anode flushing device comprises a flushing trough, a feed conveyor chain, a discharge conveyor chain, a push plate cylinder, a limit cylinder, a horizontal frame, a lifting frame, a lifting cylinder, a lifting inner frame, a side plate, a water pipe, and a nozzle; the two sides of the flushing trough are provided with a feed conveyor chain and a discharge conveyor chain in sequence; a support plate is provided at the outer position of the feed conveyor chain and the discharge conveyor chain; the flushing trough is located above the feed conveyor chain and the discharge conveyor chain and is straddled with a lifting frame; the inner side of the lifting frame is slidably provided with a lifting inner frame; the two sides of the lifting frame A lifting cylinder is fixed; the telescopic end of the lifting cylinder is connected to the side wall of the lifting inner frame; side panels are symmetrically fixed to the bottom of the lifting inner frame; a water pipe is vertically penetrated through the lifting inner frame, and the water pipe is fixed to the side panel; a branch pipe is connected to the bottom of the water pipe; a nozzle is connected to the branch pipe; push plate cylinders are symmetrically provided on both sides of the lifting frame along the conveying direction; the push plate cylinder is horizontally fixed to the surface of the support plate; the telescopic end of the push plate cylinder is fixed to the cross frame; a limit cylinder is vertically fixed on the cross frame.
[0007] Preferably, a positioning rod frame is vertically penetrated on the lifting inner frame; the positioning rod frame is located on the outside of the water pipe; the bottom of the positioning rod frame is connected and fixed to the side plate; the bottom of the positioning rod frame is set as an inclined rod-shaped guide structure, and after the positioning rod frame enters the flushing tank, it is located on both sides of the residual anode to be flushed.
[0008] Preferably, pulleys are movably provided on both sides of the lifting inner frame; slide rails are fixed on the lifting frame corresponding to the positions of the pulleys; and the pulleys move up and down along the slide rails.
[0009] Preferably, the side panel and the flushing slot are perpendicular to each other; the side panel and the lifting inner frame are integrally formed; and the width of the side panel is smaller than the width of the flushing slot.
[0010] Preferably, the feed conveyor chain and the discharge conveyor chain are driven by respective sprockets, and the sprockets are driven by drive motors.
[0011] Preferably, two groups of limit cylinders are provided on each of the horizontal frames; after the limit cylinders are extended, the telescopic ends are lower than the lifting ears of the residual anodes; and the limit cylinders are respectively clamped on both sides of the lifting ears of the residual anodes.
[0012] Beneficial effects of the utility model:
[0013] By using the device, the remaining anodes can be quickly flushed in sequence, which improves flushing efficiency and makes flushing more thorough. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a schematic diagram of the overall connection relationship of the utility model.
[0016] Figure 2 It is a schematic diagram of the connection relationship of the feed end of the utility model.
[0017] Figure 3 It is a schematic diagram of the horizontal frame connection relationship of the utility model.
[0018] Figure 4 It is a schematic diagram of the disassembled structure of the utility model.
[0019] Figure 5 It is a schematic diagram of the lowered state of the lifting inner frame of the utility model.
[0020] In the figure, the flushing trough 1, the feed conveyor chain 2, the discharging conveyor chain 3, the push plate cylinder 4, the limit cylinder 5, the cross frame 6, the lifting frame 7, the lifting cylinder 8, the lifting inner frame 9, the side plate 10, the water pipe 11, the nozzle 12, the positioning rod frame 13, the pulley 14, the slide rail 15, the residual anode 16, the hose 17, the support plate 18, and the connecting plate 19. DETAILED DESCRIPTION
[0021] like Figure 1 , 2As shown in Figure 4, a residual anode flushing device needs to convey the residual anode 16 through a conveyor chain. A feed conveyor chain 2 and a discharge conveyor chain 3 are arranged on both sides of the flushing tank 1 in sequence; the feed conveyor chain 2 and the discharge conveyor chain 3 are driven by their own sprockets respectively, and the sprockets are driven by a driving motor, and the sprockets are movably arranged on a connecting plate 19, and the connecting plate 19 is supported and fixed by legs. The sprocket chain transmission is an existing transmission mode and will not be repeated; the flushing tank 1 position between the feed conveyor chain 2 and the discharge conveyor chain 3 is the flushing area. The flushing tank 1 is located above the feed conveyor chain 2 and the discharge conveyor chain 3 (i.e., the flushing area) and is straddled with a lifting frame 7, and a lifting inner frame 9 is slidably provided on the inner side of the lifting frame 7, and pulleys 14 are movably provided on both sides of the lifting inner frame 9; a slide rail 15 is fixed on the lifting frame 7 corresponding to the position of the pulley 14; the pulley 14 moves up and down along the slide rail 15. Lifting cylinders 8 are fixed on both sides of the lifting frame 7; the telescopic end of the lifting cylinder 8 is connected to the side wall of the lifting inner frame 9.
[0022] like Figure 1-5 As shown, the bottom of the lifting inner frame 9 is symmetrically fixed with side plates 10; a water pipe 11 is vertically penetrated on the lifting inner frame 9, and the water pipe 11 is fixed to the side plate 10; the bottom of the water pipe 11 is connected to a branch pipe; a nozzle 12 is connected to the branch pipe, and the top of the water pipe 11 is connected to a water source. A hose 17 is required to connect the water pipe 11 and the water source to avoid affecting the lifting. Furthermore, in order to limit the residual anodes 16 entering the flushing area, the residual anodes 16 are prevented from moving during the flushing process. A positioning rod frame 13 is vertically penetrated on the lifting inner frame 9; the positioning rod frame 13 is located on the outside of the water pipe 11; the bottom of the positioning rod frame 13 is connected and fixed to the side plate 10; the bottom of the positioning rod frame 13 is set as an inclined rod-shaped guide structure, and after the positioning rod frame 13 enters the flushing tank 1, it is located on both sides of the residual anodes 16 to be flushed. The side panel 10 is perpendicular to the flushing tank 1; the side panel 10 is integrally formed with the lifting inner frame 9, and the width of the side panel 10 should be smaller than the width of the flushing tank 1 to ensure that the side panel 10 can enter the flushing tank 1. During the flushing process, the side panel 10 blocks the spraying direction to avoid splashing.
[0023] like Figure 1 , 2As shown in Figures 5 and 6, the lifting frame 7 is symmetrically provided with push plate cylinders 4 on both sides along the conveying direction; support plates 18 are provided at the outer positions of the feed conveyor chain 2 and the discharge conveyor chain 3, and specifically, the support plates 18 are fixed to the connecting plates 19; the push plate cylinders 4 are horizontally fixed to the surface of the support plate 18; the telescopic end of the push plate cylinders 4 is fixed to the cross frame 6; and the limit cylinders 5 are vertically fixed on the cross frame 6. Two groups of limit cylinders 5 are provided on each cross frame 6; after the limit cylinders 5 are extended, the telescopic end is lower than the lifting lug of the residual anode 16; the limit cylinders 5 are respectively clamped on both sides of the lifting lug of the residual anode 16. After the residual anode 16 reaches the end along the feed conveyor chain 2, the residual anode 16 at the end is clamped by the limit cylinders 5 and transferred, and the residual anode 16 at this position is pushed into the flushing area. If the fixing method is not separately introduced in the above, it is welded or threaded fastened using the general technical means of technical personnel in the industry.
[0024] Here’s how it works:
[0025] In the flushing tank 1, the residual anodes 16 to be cleaned are arranged on one side of the feed conveyor chain 2. The residual anodes 16 are moved by the feed conveyor, and a flushing area is provided at the end of the feed conveyor chain 2. When the residual anodes 16 reach the end of the feed conveyor chain 2, the limit cylinder 5 on the corresponding side descends, and the lifting ears of the residual anodes 16 are clamped between the limit cylinders 5. Then the push plate cylinder 4 extends to push the residual anodes 16 into the flushing area and reset it; the lifting inner frame 9 is controlled to descend by the lifting cylinder 8, and the positioning rod frame 13 is clamped on both sides of the residual anodes 16 to be flushed; during the descent, the nozzle 12 is turned on, and the nozzle 12 flushes from the top to the bottom of the anode plate in sequence. The number of flushing times can be set as needed; after flushing is completed, the lifting inner frame 9 is reset; the push plate cylinder 4 on one side of the discharge conveyor chain 3 is extended, and similarly, the limit cylinder 5 on the side cross frame 6 descends, clamping the residual anode 16 that has been flushed, and the push plate cylinder 4 on one side of the discharge conveyor chain 3 is reset, and the residual anode 16 is moved to one side of the discharge conveyor chain 3, and the residual anode 16 that has been flushed is pushed into the discharge conveyor chain 3 in turn to reach the end of the flushing tank 1, and is uniformly transferred by overhead crane lifting.
[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A residual anode flushing device, characterized in that: It includes a flushing trough, a feed conveyor chain, a discharging conveyor chain, a push plate cylinder, a limit cylinder, a horizontal frame, a lifting frame, a lifting cylinder, a lifting inner frame, a side plate, a water pipe, and a nozzle; the two sides of the flushing trough are provided with a feed conveyor chain and a discharging conveyor chain in sequence; the outer positions of the feed conveyor chain and the discharging conveyor chain are provided with a support plate; the flushing trough is located above the feed conveyor chain and the discharging conveyor chain and is spanned by a lifting frame; the inner side of the lifting frame is slidingly provided with a lifting inner frame; lifting cylinders are fixed on both sides of the lifting frame; the telescopic ends of the lifting cylinders are connected to the side walls of the lifting inner frame; the bottom of the lifting inner frame is symmetrically fixed with side plates; the lifting inner frame is vertically penetrated by a water pipe, and the water pipe is fixed to the side plate; the bottom of the water pipe is connected with a branch pipe; the branch pipe is connected with a nozzle; The lifting frame is symmetrically provided with push plate cylinders on both sides along the conveying direction; the push plate cylinders are horizontally fixed on the surface of the support plate; the telescopic ends of the push plate cylinders are fixed to the cross frame; and the limit cylinders are vertically fixed on the cross frame.
2. A residual anode flushing device according to claim 1, characterized in that: A positioning rod frame is vertically penetrated on the lifting inner frame; the positioning rod frame is located on the outside of the water pipe; the bottom of the positioning rod frame is connected and fixed to the side plate; the bottom of the positioning rod frame is set as an inclined rod-shaped guide structure, and after the positioning rod frame enters the flushing tank, it is located on both sides of the residual anode to be flushed.
3. A residual anode flushing device according to claim 2, characterized in that: Pulleys are movably provided on both sides of the lifting inner frame; slide rails are fixed on the lifting frame corresponding to the pulley positions; and the pulleys move up and down along the slide rails.
4. A residual anode flushing device according to claim 2, characterized in that: The side plate is perpendicular to the flushing trough; the side plate is integrally formed with the lifting inner frame; and the width of the side plate is smaller than the width of the flushing trough.
5. A residual anode flushing device according to claim 1, characterized in that: The feed conveyor chain and the discharge conveyor chain are driven by respective sprocket wheels, and the sprocket wheels are driven by drive motors.
6. A residual anode flushing device according to claim 1, characterized in that: Two groups of limit cylinders are arranged on each of the cross frames; after the limit cylinders are extended, the telescopic ends are lower than the lifting ears of the residual anodes; and the limit cylinders are clamped on both sides of the lifting ears of the residual anodes respectively.