Stainless steel bending machine for producing urea tank support
By designing a stainless steel round bending machine, using hydraulic rods and clamps to fix the bracket, combined with the power output of the drive motor and bearings, the problems of curling edges and fixing looseness during bending of the urea tank bracket in the prior art are solved, and production efficiency and quality are improved .
Patent Information
- Application Number
- CN202420968176.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The prior art lacks special standardized equipment for bending the ends of steel belts, resulting in the impact of the production efficiency and quality of the urea tank bracket.
A stainless steel round bending machine is designed, including bottom box, bearing, rotary shaft, rotary plate, vertical plate, hydraulic rod, positioning block, vertical column, drive motor and other components. The bracket is fixed by the cooperation between hydraulic rod and clamp to avoid curling edges and Fixed loosely, powered by driving motors and bearings to ensure normal bending.
The production efficiency and quality of the urea tank bracket are improved, the problems of curling edges and fixing are avoided, and the stability and power output of the bending process are ensured.
Smart Images

Figure CN222288416U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of urea tank processing, in particular to a stainless steel round bending machine used for producing urea tank brackets. Background Art
[0002] Urea tank is a urea storage tank, also known as urea box, which is filled with urea solution. At present, urea tanks are generally used as auxiliary equipment for large diesel vehicles to catalyze and reduce exhaust gas emitted by automobiles and reduce environmental pollution caused by exhaust gas emissions.
[0003] At present, non-road vehicles with National IV emissions, such as various engineering machinery and equipment, mostly use SCR (selective catalytic reduction) technology to achieve the purpose of energy conservation and emission reduction. This requires adding a urea tank and a mounting bracket to the equipment frame. By spraying urea solution into the exhaust emission treatment device, an oxidation-reduction reaction occurs in the SCR box to reduce the content of nitrogen oxides. At present, there is a lack of standardized equipment for bending the ends of steel strips on the market, and there is still a manual way to bend the ends of steel strips, which affects the production efficiency and quality of urea tank brackets. To this end, we propose a stainless steel round bending machine for the production of urea tank brackets to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a stainless steel round bending machine for producing a urea tank bracket, so as to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A stainless steel round bending machine for producing urea tank brackets, comprising a bottom box, the upper surface of the bottom box is fixedly inlaid with a bearing, the inner ring of the bearing is fixedly connected to a rotating shaft, the top of the rotating shaft is fixedly connected to a rotating plate, the upper surface of the rotating plate is fixedly connected to a vertical plate, the front of the vertical plate is fixedly inlaid with two first hydraulic rods, the output ends of the two first hydraulic rods are commonly fixedly connected to a fixing plate, the front of the fixing plate is fixedly connected to two positioning blocks, the upper surface of the rotating plate is fixedly connected to a column, and the back of the column is provided with two positioning holes adapted to the positioning blocks, a driving motor is fixedly installed inside the bottom box through a frame, the output end of the driving motor is fixedly connected to the bottom end of the rotating shaft, a symmetrical mounting plate is fixedly connected to the upper surface of the bottom box, a side surface of the two mounting plates close to each other is fixedly inlaid with a second hydraulic rod, and the output end of each second hydraulic rod is fixedly connected to a clamping plate.
[0007] In a further embodiment, a box door is hingedly connected to the front of the bottom box via a hinge, and a draw groove is provided on the front of the box door.
[0008] In a further embodiment, the bottom surface of the bottom box is fixedly connected with symmetrical horizontal bars, and the bottom surface of each of the horizontal bars is fixedly connected with a bottom plate.
[0009] In a further embodiment, a shock-absorbing pad is fixedly connected to the inner wall of each positioning hole, and each shock-absorbing pad is made of rubber material.
[0010] In a further embodiment, a group of heat dissipation windows arranged at equal distances are provided on the left side of the bottom box, and a filter is fixedly connected to the inner wall of each heat dissipation window.
[0011] In a further embodiment, a circular ring is rotatably connected to the upper surface of the bottom box, a group of annularly arranged fixing rods are fixedly connected to the upper surface of the circular ring, and the top end of each fixing rod is fixedly connected to the bottom surface of the rotating plate.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The device can fix the urea tank bracket through the cooperation of the fixing plate, the second hydraulic rod and the clamping plate, thereby avoiding the phenomenon of warping during the bending of the bracket. The bent part of the bracket can be fixed through the cooperation of the column, the positioning hole, the vertical plate, the first hydraulic rod and the fixing plate, thereby avoiding the phenomenon of loose fixation and failure to bend during the bending of the bracket, thereby ensuring the working efficiency of the device. The power output mechanism of the device is formed through the cooperation of the driving motor, the bearing and the rotating plate, which provides the required power for the device and ensures the normal bending of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of a stainless steel round bending machine used for producing urea tank brackets;
[0015] Figure 2 It is a three-dimensional structural schematic diagram of a side view of a stainless steel round bending machine used for producing a urea tank bracket;
[0016] Figure 3 It is a three-dimensional structural schematic diagram of a front cross-sectional view of a stainless steel round bending machine used for producing urea tank brackets;
[0017] Figure 4 The present invention is a schematic diagram of the three-dimensional structure of a side section view of a stainless steel round bending machine used to produce urea tank brackets.
[0018] In the figure: 1, bottom box; 2, box door; 3, rotating plate; 4, column; 5, vertical plate; 6, mounting plate; 7, clamping plate; 8, second hydraulic rod; 9, groove; 10, heat dissipation window; 11, horizontal bar; 12, bottom plate; 13, fixed plate; 14, first hydraulic rod; 15, positioning block; 16, bearing; 17, driving motor; 18, rotating shaft; 19, shock-absorbing pad; 20, positioning hole; 21, fixing rod; 22, circular ring. DETAILED DESCRIPTION
[0019] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4In the utility model, a stainless steel round bending machine for producing a urea tank bracket includes a bottom box 1, a bearing 16 is fixedly inlaid on the upper surface of the bottom box 1, a rotating shaft 18 is fixedly connected to the inner ring of the bearing 16, a rotating plate 3 is fixedly connected to the top of the rotating shaft 18, a vertical plate 5 is fixedly connected to the upper surface of the rotating plate 3, two first hydraulic rods 14 are fixedly inlaid on the front of the vertical plate 5, the output ends of the two first hydraulic rods 14 are fixedly connected to a fixed plate 13, two positioning blocks 15 are fixedly connected to the front of the fixed plate 13, a column 4 is fixedly connected to the upper surface of the rotating plate 3, and two holes adapted to the positioning blocks 15 are provided on the back of the column 4. The positioning hole 20 can fix the bent part of the bracket to avoid the phenomenon that the bracket cannot be bent due to loosening during the bending process. The inside of the bottom box 1 is fixedly installed with a drive motor 17 through a frame. The output end of the drive motor 17 is fixedly connected to the bottom end of the rotating shaft 18, forming a power output mechanism of the device to provide the required power for the device. The upper surface of the bottom box 1 is fixedly connected with a symmetrical mounting plate 6, and the side surfaces of the two mounting plates 6 close to each other are fixedly inlaid with a second hydraulic rod 8, and the output end of each second hydraulic rod 8 is fixedly connected with a clamping plate 7, which can fix the urea tank bracket.
[0023] The front of the bottom box 1 is hinged with a box door 2 by a hinge, and a groove 9 is provided on the front of the box door 2 to facilitate the inspection and maintenance of the parts inside the bottom box 1. The bottom surface of the bottom box 1 is fixedly connected with symmetrical horizontal bars 11, and the bottom surface of each horizontal bar 11 is fixedly connected with a bottom plate 12 to provide the required power for the device and ensure the normal use of the device. The inner wall of each positioning hole 20 is fixedly connected with a shock-absorbing pad 19, and each shock-absorbing pad 19 is made of rubber material to reduce the wear of the positioning block 15 and extend the service life of the device.
[0024] A group of heat dissipation windows 10 arranged at equal distances are provided on the left side of the bottom box 1, and a filter is fixedly connected to the inner wall of each heat dissipation window 10, so that when the drive motor 17 is working, the heat generated can be better dissipated, thereby ensuring the normal operation of the device. A circular ring 22 is rotatably connected to the upper surface of the bottom box 1, and a group of annularly arranged fixing rods 21 are fixedly connected to the upper surface of the circular ring 22, and the top end of each fixing rod 21 is fixedly connected to the bottom surface of the rotating plate 3, which enhances the stability of the rotating plate 3 during rotation and improves the working efficiency of the device.
[0025] The working principle of the utility model is:
[0026] When the device is in use, the bracket is first placed on the rotating plate 3 and connected to a power source. The first hydraulic rod 14 is then operated by the controller to drive the fixed plate 13 to move and make the fixed plate 13 contact with the surface of the bracket. The positioning block 15 is then engaged with the positioning hole 20. The second hydraulic rod 8 is then operated by the controller to drive the clamping plate 7 to move and make the clamping plate 7 contact with the surface of the bracket, thereby achieving the effect of fixing the bracket. Finally, the driving motor 17 is started by the controller to drive the rotating shaft 18 to rotate through the bearing 16, and the rotating shaft 18 drives the rotating plate 3 to rotate, thereby making the rotating plate 3 drive the column 4 to rotate, and then the column 4 drives the bracket to rotate, thereby achieving the effect of bending the bracket.
[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A stainless steel round bending machine for producing urea tank brackets, characterized in that: The invention comprises a bottom box (1), the upper surface of which is fixedly inlaid with a bearing (16), the inner ring of which is fixedly connected with a rotating shaft (18), the top end of which is fixedly connected with a rotating plate (3), the upper surface of which is fixedly connected with a vertical plate (5), the front surface of which is fixedly inlaid with two first hydraulic rods (14), the output ends of which are fixedly connected with a fixed plate (13), the front surface of which is fixedly connected with two positioning blocks (15 ... the vertical plate (5) is fixedly inlaid with two first hydraulic rods (14), the output ends of which are fixedly connected with a fixed plate (13), the upper surface of the fixed plate (13) is fixedly connected with two positioning blocks (15), the upper surface of the fixed plate (3) is fixedly connected with a vertical plate (5), the upper surface of the fixed plate (13) is fixedly connected with a vertical plate (5), the upper surface of the fixed plate (13) is fixedly connected with a vertical plate (5), the upper surface of the fixed plate (13) is fixedly connected with a vertical A column (4) is fixedly connected to the surface, and two positioning holes (20) are provided on the back of the column (4) and are matched with the positioning block (15). A driving motor (17) is fixedly installed inside the bottom box (1) through a frame, and the output end of the driving motor (17) is fixedly connected to the bottom end of the rotating shaft (18). A symmetrical mounting plate (6) is fixedly connected to the upper surface of the bottom box (1), and a second hydraulic rod (8) is fixedly embedded on one side of the two mounting plates (6) close to each other, and a clamping plate (7) is fixedly connected to the output end of each second hydraulic rod (8).
2. A stainless steel round bending machine for producing a urea tank bracket according to claim 1, characterized in that: The front of the bottom box (1) is hingedly connected to a box door (2) via a hinge, and a draw groove (9) is provided on the front of the box door (2).
3. The stainless steel round bending machine for producing a urea tank bracket according to claim 1, characterized in that: The bottom surface of the bottom box (1) is fixedly connected to symmetrical horizontal bars (11), and the bottom surface of each horizontal bar (11) is fixedly connected to a bottom plate (12).
4. The stainless steel round bending machine for producing a urea tank bracket according to claim 1, characterized in that: The inner wall of each positioning hole (20) is fixedly connected with a shock-absorbing pad (19), and each shock-absorbing pad (19) is made of rubber material.
5. The stainless steel round bending machine for producing a urea tank bracket according to claim 1, characterized in that: A group of heat dissipation windows (10) arranged at equal distances are provided on the left side of the bottom box (1), and a filter screen is fixedly connected to the inner wall of each heat dissipation window (10).
6. The stainless steel round bending machine for producing a urea tank bracket according to claim 1, characterized in that: The upper surface of the bottom box (1) is rotatably connected to a circular ring (22), and the upper surface of the circular ring (22) is fixedly connected to a group of annularly arranged fixing rods (21), and the top end of each fixing rod (21) is fixedly connected to the bottom surface of the rotating plate (3).
