Saw cutting tool

By setting up multiple compression mechanisms and robotic robot arm to control the sawing tool on the sawing tool, the stability problem of non-vertical workpieces to be cut is solved, the stability and efficiency of the sawing process are improved, and safety is enhanced sex.

CN222288979UActive Publication Date: 2025-01-03NINGBO XUSHENG AUTO TECH CO LTD
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Patent Information

Application Number
CN202323453195.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-18
Publication Date
2025-01-03
Estimated Expiration
2033-12-18

AI Technical Summary

Technical Problem

The existing sawing tooling is not suitable for handling non-vertical workpieces to be sawed, and the workpiece is poor during the sawing process, which is prone to instability in sawing due to the displacement of a main body after being sawed.

Method used

A sawing tool including a workbench, a pressing mechanism and a sawing mechanism are designed, and the first and second main bodies of the workpiece are compressed by the first and second pressing mechanisms, respectively, and the robotic arm is used according to the The main body connection position controls the sawing tool to ensure the sawing direction and stability, while using a blowing device during the sawing process to prevent the accumulation of powder chips and cooling.

Benefits of technology

It effectively prevents the workpiece from shifting during sawing, improves the sawing stability and efficiency, and enhances safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222288979U_ABST
    Figure CN222288979U_ABST
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Abstract

The utility model relates to a saw cutting tool. The saw cutting tool comprises a workbench; the pressing mechanism is arranged on the workbench and used for pressing the workpiece to be sawn; the sawing mechanism is arranged on the workbench and used for sawing the pressed workpiece to be sawn; the pressing mechanism comprises a first pressing mechanism which is arranged on the periphery of the workpiece to be sawn and comprises a first pressing head used for pressing a first main body of the workpiece to be sawn; the second pressing mechanism is also arranged on the periphery of the to-be-sawn workpiece and comprises a second pressing head used for pressing a second main body of the to-be-sawn workpiece; the sawing mechanism comprises a robot and a sawing tool arranged at the front end of a mechanical arm of the robot, and the mechanical arm of the robot acts according to the connection position of the first body and the second body so as to control the sawing direction of the sawing tool. According to the saw cutting tool, the problem that saw cutting is unstable due to the fact that one main body is prone to displacement after saw cutting can be effectively solved, the saw cutting efficiency is improved, and safety is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of workpiece processing, in particular to a sawing tool. Background Art

[0002] Sawing refers to the process of processing workpieces with serrated tools (such as saw blades, circular saw blades, saw bands) or thin grinding wheels. Sawing specifically includes operations such as splitting, cutting, and sawing grooves on the workpiece. It is widely used in the equipment manufacturing industry, the automotive industry, and the construction industry. The three most commonly used sawing methods in the prior art are as follows: Method 1, workers hold serrated tools in their hands to saw the placed workpiece; Method 2, manually hold the workpiece and bring the workpiece close to the power-driven sawing tool to saw the workpiece; Method 3, two workers work together, one worker fixes the workpiece, and the other worker uses a manual sawing tool to saw the workpiece. However, since the manual participation in sawing is inefficient, time-consuming and labor-intensive, and the serrated tools are sharp, the sawing process is extremely dangerous.

[0003] In order to solve the above technical problems, a Chinese utility model patent with patent number ZL202020127012.1 (authorization announcement number CN211682396U) discloses a plastic product pressing and sawing device, which includes a supporting mechanism, a control mechanism, a pressing mechanism and a sawing mechanism. The device presses the plastic product on the pad through the pressing mechanism, and then the plastic product on the pad is sawed by rotating the sawing mechanism. Therefore, the device does not require manual participation in the sawing process, reduces the risk, and improves production efficiency.

[0004] However, the above device is not suitable for Figure 1 In the case shown, the workpiece 1 to be sawed in this case includes a first body 11 and a second body 12 formed by extending outward along the edge of the first body 11, and the junction 13 between the second body 12 and the first body 11 is the position to be sawed; Figure 1 As shown in the figure, the first body 11 is a box body with a receiving space and an open top, and the second body 12 is formed outward along the top edge of the box body; since the sawing mechanism in the above device is arranged on one side of the clamping mechanism, and the saw blade of the sawing mechanism is always kept in a vertically arranged state, if the above device is directly used, it is not easy to saw the non-vertical position to be sawed, such as Figure 1The position to be sawed is horizontal, so the above device is not suitable for sawing the workpiece to be sawed in this situation; in addition, since the first body 11 and the second body 12 will be separated after the sawing of the above workpiece 1 to be sawed, and the method of pressing the workpiece to be sawed by a push rod in the above device can only press one of the bodies, and the other body will easily shift after sawing, so it is difficult to maintain the stability of sawing. Therefore, it is necessary to further improve the existing technology. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a sawing tool to ensure the stability of the sawing process in view of the above-mentioned prior art.

[0006] The technical solution adopted by the utility model to solve the above technical problems is: the sawing tool comprises:

[0007] Workbench;

[0008] A clamping mechanism is arranged on the workbench and is used to clamp the workpiece to be sawed;

[0009] A sawing mechanism, arranged on a workbench, for sawing the compressed workpiece to be sawed;

[0010] It is characterized in that the pressing mechanism comprises:

[0011] A first clamping mechanism, arranged at the periphery of the workpiece to be sawed, the first clamping mechanism comprising a first clamping head for clamping a first body of the workpiece to be sawed;

[0012] A second clamping mechanism is also arranged at the periphery of the workpiece to be sawed, and the second clamping mechanism comprises a second clamping head for clamping the second body of the workpiece to be sawed;

[0013] The sawing mechanism comprises a robot and a sawing tool arranged at the front end of a robot arm. The robot arm moves according to the connection position of the first body and the second body to control the sawing direction of the sawing tool.

[0014] There are many kinds of structures of the above-mentioned first clamping mechanism. Preferably, the first clamping mechanism also includes a first frame for installing a first clamping head, and the first frame is provided with a first driving source for driving the first clamping head to clamp or loosen the first body. When the first clamping head clamps the first body of the workpiece to be sawed, the first clamping head abuts against the upper wall surface of the first body of the workpiece to be sawed.

[0015] In order to enable the first clamping head to clamp a position at a farther distance, preferably, the first clamping head includes at least one sub-clamping head bent and extended toward the first main body, the sub-clamping heads are connected in sequence, and the sub-clamping head located at the head of the first clamping head is gradually bent from top to bottom.

[0016] There are many kinds of structures of the second clamping mechanism. Preferably, the second clamping mechanism further comprises a second frame for mounting a second clamping head, and the second frame is provided with a second driving source for driving the second clamping head to clamp or release the second body.

[0017] In order to prevent the workpiece from deforming when being pressed, the second frame is also provided with a support block located below the second pressing head. The support block and the second pressing head jointly limit an installation space for installing the second body of the workpiece to be sawed. The support block abuts against the lower wall surface of the second body of the workpiece to be sawed. When the second pressing head presses the second body of the workpiece to be sawed, the second pressing head abuts against the upper wall surface of the second body of the workpiece to be sawed.

[0018] In order to ensure that the installation of the workpiece to be sawed is more stable and to prevent displacement during the sawing process, the clamping mechanism also includes a third clamping mechanism for clamping the first main body outer peripheral wall of the workpiece to be sawed when the workpiece to be sawed is installed. The third clamping mechanism includes a plurality of third clamping heads, each of which is arranged on the periphery of the workpiece to be sawed and encloses a positioning area that can be adapted to the outer peripheral wall of the workpiece to be sawed.

[0019] There are many kinds of structures of the third clamping mechanism. Preferably, the third clamping mechanism further includes a third frame for mounting a third clamping head, and the third frame is provided with a third driving source for driving the third clamping head to clamp or release the second body.

[0020] In order to make the clamping range of the third clamping head wider, the third clamping head is in the shape of an elongated strip, and a plurality of bosses are arranged on the third clamping head at intervals along its length direction. Each boss simultaneously clamps or loosens the outer wall of the second body under the action of the third driving source.

[0021] In order to avoid the influence of dust during the sawing process and to cool down the sawing tool to prevent the sawing temperature from being too high, the front end of the robot's mechanical arm is also provided with a blowing device arranged near the sawing tool, which can blow away the dust generated by the sawing tool during the sawing process and / or cool down the heat generated by the sawing tool during the sawing process.

[0022] Preferably, the sawing tool comprises a saw blade which is arranged on a driving motor and drivingly connected to a power output shaft of the driving motor.

[0023] Compared with the prior art, the advantages of the utility model are: on the one hand, the first body of the workpiece to be sawed is clamped by the first clamping mechanism, and the second body of the workpiece to be sawed is clamped by the second clamping mechanism, so that the stability of the first body and the second body during the sawing process is always guaranteed, and the sawing instability problem caused by the displacement of one of the bodies after sawing can be effectively prevented; on the other hand, the robot's mechanical arm moves according to the connection position of the first body and the second body, thereby improving the sawing efficiency and enhancing safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of a workpiece to be sawed in the background technology;

[0025] Figure 2 It is a partial structural schematic diagram of the sawing tool in the embodiment of the utility model (the sawing mechanism is omitted);

[0026] Figure 3 for Figure 2 The enlarged view of point A in the middle;

[0027] Figure 4 for Figure 2 A schematic diagram of the structure for installing the workpiece to be sawed;

[0028] Figure 5 This is a schematic diagram of the structure of the sawing tool in the embodiment of the utility model;

[0029] Figure 6 for Figure 5 Schematic diagram of the structure with a sawing tool installed at the front end of the robot. DETAILED DESCRIPTION

[0030] The present invention will be described in further detail below in conjunction with the accompanying drawings.

[0031] like Figures 1 to 3 The figure shows a preferred embodiment of the utility model. The sawing tool in this embodiment includes a workbench 2, a clamping mechanism and a sawing mechanism 3, both of which are arranged on the workbench 2, wherein the clamping mechanism is used to clamp the workpiece 1 to be sawed; and the sawing mechanism 3 is used to saw the clamped workpiece 1 to be sawed.

[0032] like Figures 2 to 4As shown, the clamping mechanism in this embodiment includes a first clamping mechanism 41, a second clamping mechanism 42 and a third clamping mechanism 43 for clamping the outer peripheral wall of the first main body 11 of the workpiece 1 to be sawed when the workpiece 1 to be sawed is installed. The first clamping mechanism 41 is arranged at the periphery of the workpiece 1 to be sawed, and the first clamping mechanism 41 includes a first clamping head 411 for clamping the first main body 11 of the workpiece 1 to be sawed; the second clamping mechanism 42 is also arranged at the periphery of the workpiece 1 to be sawed, and the second clamping mechanism 42 includes a second clamping head 421 for clamping the second main body 12 of the workpiece 1 to be sawed.

[0033] In this embodiment, the first clamping mechanism 41 also includes a first frame 412 for mounting the first clamping head 411. The first frame 412 is provided with a first driving source 413 for driving the first clamping head 411 to clamp or loosen the first body 11. When the first clamping head 411 clamps the first body 11 of the workpiece 1 to be sawed, the first clamping head 411 abuts against the upper wall of the first body 11 of the workpiece 1 to be sawed. The first clamping head 411 includes at least one sub-clamping head that is bent and extended toward the first body 11. The sub-clamping heads are connected in sequence, and the sub-clamping heads located at the head of the first clamping head 411 are gradually bent from top to bottom. Figure 2 As shown, the first compacting head 411 includes a first sub-compacting head 4111 and a second sub-compacting head 4112 . The first sub-compacting head 4111 is the sub-compacting head located at the head of the first compacting head 411 .

[0034] In this embodiment, the second clamping mechanism 42 also includes a second frame 422 for mounting the second clamping head 421, and a second driving source 423 for driving the second clamping head 421 to clamp or release the second body 12 is provided on the second frame 422. A support block 424 located below the second clamping head 421 is also provided on the second frame 422. The support block 424 and the second clamping head 421 jointly define an installation space 40 for installing the second body 12 of the workpiece 1 to be sawed. The support block 424 abuts against the lower wall of the second body 12 of the workpiece 1 to be sawed. When the second clamping head 421 clamps the second body 12 of the workpiece 1 to be sawed, the second clamping head 421 abuts against the upper wall of the second body 12 of the workpiece 1 to be sawed. In this embodiment, the second driving source 423 is a cylinder. By constraining the second body 12 of the workpiece 1 to be sawed between the installation space 40, deformation caused by the second clamping head 421 clamping the upper surface of the second body 12 can be effectively avoided.

[0035] like Figure 2As shown, the third clamping mechanism 43 includes a plurality of third clamping heads 431, each of which is arranged at the periphery of the workpiece 1 to be sawed and encloses a positioning area that can be adapted to the outer peripheral wall of the workpiece 1 to be sawed. The third clamping mechanism 43 also includes a third frame 432 for mounting the third clamping head 431, and a third driving source 433 for driving the third clamping head 431 to clamp or loosen the second body 12 is arranged on the third frame 432. In this embodiment, the third driving source 433 is a cylinder, and the third clamping head 431 is in the shape of a long strip. A plurality of convex columns 4311 are arranged on the third clamping head 431 at intervals along its length direction, and each convex column 4311 simultaneously clamps or loosens the outer side wall of the second body 12 under the action of the third driving source 433.

[0036] like Figure 5 and Figure 6 As shown, the sawing mechanism 3 in this embodiment includes a robot 31 and a sawing tool 32 disposed at the front end of a mechanical arm 311 of the robot 31. The mechanical arm 311 of the robot 31 moves according to the connection position of the first body 11 and the second body 12 to control the sawing direction of the sawing tool 32. In addition, the sawing tool 32 includes a saw blade 322 disposed on a driving motor 321 and drivingly connected to a power output shaft of the driving motor 321, and the saw blade 322 is a circular saw.

[0037] In addition, a front end of the robot arm 311 of the robot 31 is provided with a blowing device 33 arranged adjacent to the sawing tool 32, and the blowing device 33 can blow away the powder generated by the sawing tool 32 during the sawing process and / or cool down the heat generated by the sawing tool 32 during the sawing process.

[0038] The working process of the sawing tool in this embodiment is as follows:

[0039] A. Place the workpiece 1 to be sawed on the workbench 2, and press the first body 11 of the workpiece 1 to be sawed by the first pressing mechanism 41, press the second body 12 of the workpiece 1 to be sawed by the second pressing mechanism 42, and press the outer peripheral wall of the first body 11 of the workpiece 1 to be sawed by the third pressing mechanism 43;

[0040] B. The mechanical arm 331 of the robot 3 adjusts the sawing direction of the sawing tool 32 according to the set motion trajectory, such as Figure 5 The connection position between the first body 11 and the second body 12 is arranged along the circumferential direction of the upper end surface of the first body 11 , so the robot arm 331 of the robot 3 keeps the sawing tool 32 in a horizontal posture for sawing.

Claims

1. A sawing tool, comprising: Workbench (2); A clamping mechanism is arranged on the workbench (2) and is used to clamp the workpiece (1) to be sawed; A sawing mechanism (3) is arranged on the workbench (2) and is used for sawing the compressed workpiece (1) to be sawed; It is characterized in that the pressing mechanism comprises: A first pressing mechanism (41) is arranged at the periphery of the workpiece (1) to be sawed, and the first pressing mechanism (41) comprises a first pressing head (411) for pressing the first body (11) of the workpiece (1) to be sawed; A second pressing mechanism (42) is also arranged at the periphery of the workpiece (1) to be sawed, and the second pressing mechanism (42) comprises a second pressing head (421) for pressing the second body (12) of the workpiece (1) to be sawed; The sawing mechanism (3) comprises a robot (31) and a sawing tool (32) arranged at the front end of a mechanical arm (311) of the robot (31); the mechanical arm (311) of the robot (31) moves according to the connection position of the first body (11) and the second body (12) to control the sawing direction of the sawing tool (32).

2. The sawing tool according to claim 1, characterized in that: The first clamping mechanism (41) further comprises a first frame (412) for mounting the first clamping head (411), the first frame (412) being provided with a first driving source (413) for driving the first clamping head (411) to clamp or release the first body (11), and when the first clamping head (411) is in a state of clamping the first body (11) of the workpiece (1) to be sawed, the first clamping head (411) abuts against an upper wall surface of the first body (11) of the workpiece (1) to be sawed.

3. The sawing tool according to claim 2, characterized in that: The first compression head (411) comprises at least one sub-compression head (4111, 4112) which is bent and extended toward the first main body (11), the sub-compression heads (4111, 4112) are connected in sequence, and the sub-compression head (4111) located at the head of the first compression head (411) is gradually bent from top to bottom.

4. The sawing tool according to claim 3, characterized in that: The second clamping mechanism (42) further comprises a second frame (422) for mounting the second clamping head (421), and the second frame (422) is provided with a second driving source (423) for driving the second clamping head (421) to clamp or release the second body (12).

5. The sawing tool according to claim 4, characterized in that: The second frame (422) is also provided with a support block (424) located below the second clamping head (421); the support block (424) and the second clamping head (421) jointly define an installation space (40) for installing the second body (12) of the workpiece (1) to be sawed; the support block (424) abuts against the lower wall surface of the second body (12) of the workpiece (1) to be sawed; when the second clamping head (421) clamps the second body (12) of the workpiece (1) to be sawed, the second clamping head (421) abuts against the upper wall surface of the second body (12) of the workpiece (1) to be sawed.

6. The sawing tool according to any one of claims 1 to 5, characterized in that: The clamping mechanism further comprises a third clamping mechanism (43) for clamping the outer peripheral wall of the first body (11) of the workpiece (1) to be sawed when the workpiece (1) to be sawed is installed, and the third clamping mechanism (43) comprises a plurality of third clamping heads (431), each of which is arranged at the periphery of the workpiece (1) to be sawed and encloses a positioning area that can be matched with the outer peripheral wall of the workpiece (1) to be sawed.

7. The sawing tool according to claim 6, characterized in that: The third clamping mechanism (43) further comprises a third frame (432) for mounting the third clamping head (431), and the third frame (432) is provided with a third driving source (433) for driving the third clamping head (431) to clamp or release the second body (12).

8. The sawing tool according to claim 7, characterized in that: The third clamping head (431) is in the shape of an elongated strip, and a plurality of bosses (4311) are arranged on the third clamping head (431) at intervals along its length direction. Under the action of the third driving source (433), each boss (4311) simultaneously clamps or loosens the outer wall of the second body (12).

9. The sawing tool according to any one of claims 1 to 5, characterized in that: The front end of the robot arm (311) is also provided with an air blowing device (33) arranged adjacent to the sawing tool (32), and the air blowing device (33) can blow away the powder generated by the sawing tool (32) during the sawing process and / or cool down the heat generated by the sawing tool (32) during the sawing process.

10. The sawing tool according to claim 9, characterized in that: The sawing tool (32) comprises a saw blade (322) which is arranged on a driving motor (321) and is drivingly connected to a power output shaft of the driving motor (321).