Broken bridge aluminum high-precision heavy rolling compound machine

Abstract

The utility model discloses a bridge-cutoff aluminum high-precision heavy rolling compound machine, which relates to the technical field of rolling compound machines and comprises a machine body and a protective casing, and a dust collection mechanism is arranged on the back of the machine body. According to the bridge-cutoff aluminum high-precision heavy rolling compound machine, dust blowing work is conducted on an inner cavity of the protective machine shell through a blowing pipe head, dust accumulation can be reduced, after dust blowing is conducted, suction force can be generated through a suction fan, air containing dust is sucked into a dust suction mechanism for follow-up treatment, and the service life of the machine is prolonged. Therefore, it is effectively guaranteed that dust is not prone to being accumulated in the device, dust removal treatment can be conducted after machining is completed every time, it is avoided that dust affects the machining precision of broken bridge aluminum, meanwhile, when the broken bridge aluminum is machined, a dust suction mechanism can be operated to suck dust particles and the like generated during machining, and the machining precision is improved. And it is guaranteed that dust particles generated in the machining process can be well treated in time.

Description

Technical Field

[0001] The utility model belongs to the technical field of rolling composite machines, in particular to a high-precision heavy-duty rolling composite machine for thermally broken aluminum. Background Art

[0002] The high-precision heavy-duty rolling composite machine for thermally-insulated aluminum is a device specially used for processing thermally-insulated aluminum profiles for doors and windows. Thermally-insulated aluminum profiles are widely used in the manufacture of doors and windows. Due to their good heat insulation, sound insulation and waterproof properties, they require precise processing to ensure product quality. The equipment can roll-form thermally-insulated aluminum profiles to meet the needs of different shapes and sizes. This composite machine is usually characterized by high precision, heavy duty and durability, and can process thermally-insulated aluminum profiles efficiently and accurately. It usually includes a frame, a rolling device, a transmission system, a control system and a lubrication system. Through the synergistic effect of these parts, high-precision rolling forming of thermally-insulated aluminum profiles can be achieved.

[0003] The current rolling composite machines will have cleaning problems. After long-term use, dust or debris may accumulate inside the equipment, affecting the normal operation of the equipment. It needs to be cleaned in time. If it is not cleaned for a long time, it will make the dust difficult to remove and affect the accuracy during processing. At the same time, when the thermally broken aluminum is extruded, dust and impurities will fall off the surface of the thermally broken aluminum. During the continuous processing process, a large amount of impurities will also accumulate. Summary of the invention

[0004] The technical problem to be solved by the utility model is that the current rolling compound machine has a cleaning problem. If it is not cleaned for a long time, dust and the like will be difficult to remove, which will affect the processing accuracy.

[0005] The technical solution adopted by the utility model to solve the technical problem is: a high-precision heavy-duty rolling composite machine for thermally broken aluminum comprises a machine body and a protective machine shell, and a dust collecting mechanism is arranged on the back of the machine body;

[0006] The dust suction mechanism includes a suction fan, a bracket, an ash filter bag, a limit card strip, a filter screen, a connecting pipe, a dust suction slot plate and an isolation hole plate. The bracket is fixedly installed on the right side of the bottom of the inner cavity of the dust suction mechanism, and the suction fan is fixedly installed on the top of the bracket. The top and bottom of the inner cavity of the dust suction mechanism are both provided with limit card strips, and the filter screen plate is installed on the inner side of the limit card strip. The ash filter bag is provided on the right side of the filter screen plate, the end of the connecting pipe is fixedly installed on the left side of the dust suction mechanism, the dust suction slot plate is fixedly installed on the top of the connecting pipe, and the isolation hole plate is provided on the front side of the inner cavity of the dust suction slot plate.

[0007] As a preferred embodiment of the utility model, a soot blowing mechanism is laterally arranged on the top of the inner cavity of the protective casing, and the soot blowing mechanism includes an electromagnetic driver, an electromagnetic guide rail, a slider, a blow pipe head, a connecting hose, an installation top plate and an air supply fan, the electromagnetic driver is fixedly installed on the left side of the soot blowing mechanism, the electromagnetic guide rail is fixedly installed in the inner cavity of the soot blowing mechanism, the slider is clamped and installed in the inner cavity of the electromagnetic guide rail, a blow pipe head is arranged on the bottom of the slider, and one end of a connecting hose is fixedly installed on the back side of the blow pipe head.

[0008] As a preferred embodiment of the present invention, the mounting top plate is fixedly mounted on the right side of the top of the inner cavity of the protective casing, the air supply fan is fixedly mounted on the bottom of the mounting top plate, and the other end of the connecting hose is fixedly mounted on the left side of the air supply fan.

[0009] As a preferred embodiment of the utility model, an exhaust duct is provided on the top of the right side of the protective casing, and the right side of the air supply fan is fixedly connected to the left side of the exhaust duct and is interconnected.

[0010] As a preferred embodiment of the utility model, a cover plate is provided on the top of the front side of the protective casing, an upper rolling cutter disc and a lower rolling cutter disc are provided on the top of the body, and an adjusting hand wheel is provided on the front side of the protective casing.

[0011] As a preferred embodiment of the utility model, a feed port is opened on the left side of the protective shell, and second limiting roller rods are arranged on the front and rear sides of the inner cavity of the feed port; a discharge port is opened on the right side of the protective shell, and first limiting roller rods are arranged on the front and rear sides of the inner cavity of the discharge port.

[0012] As a preferred embodiment of the utility model, the protective casing is fixedly installed around the top of the fuselage, a power control box is fixedly installed on the front of the fuselage, a fine-tuning hand wheel is provided on the right side of the front of the fuselage, and a drag bar rod is horizontally installed at the center of the top of the fuselage.

[0013] The beneficial effects of the utility model are:

[0014] By blowing soot from the inner cavity of the protective casing through the blower head, dust accumulation can be reduced, and after soot blowing, suction can be generated by the suction fan to suck the dust-containing air into the dust collection mechanism for subsequent treatment, thereby effectively ensuring that dust is not easily accumulated inside the device. Dust removal can be performed after each processing is completed to prevent dust from affecting the accuracy of the broken bridge aluminum processing. At the same time, during the broken bridge aluminum processing, the dust collection mechanism can also be operated to remove the dust particles generated during the processing, ensuring that the dust particles generated during the processing can be better and timely processed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1It is a schematic diagram of the overall structure provided by an embodiment of the utility model;

[0016] Figure 2 It is a rear view of the overall structure provided by the embodiment of the utility model;

[0017] Figure 3 It is a bottom view of the overall structure provided by the embodiment of the utility model;

[0018] Figure 4 It is a front cross-sectional view of the dust collection mechanism structure provided by an embodiment of the utility model;

[0019] Figure 5 It is a schematic diagram of the structure of the soot blowing mechanism provided in the embodiment of the utility model.

[0020] Explanation of marks in the figure: 1. Machine body; 2. Protective casing; 3. Exhaust duct; 4. First limit roller; 5. Dust suction mechanism; 501. Suction fan; 502. Bracket; 503. Ash collection filter bag; 504. Limit card strip; 505. Filter screen; 506. Connecting duct; 507. Dust suction slot plate; 508. Isolation hole plate; 6. Fine adjustment hand wheel; 7. Power control box; 8. Ash blowing mechanism; 801. Electromagnetic drive; 802. Electromagnetic guide rail; 803. Sliding block; 804. Blowing pipe head; 805. Connecting hose; 806. Mounting top plate; 807. Air supply fan; 9. Adjustment hand wheel; 10. Cover plate; 11. Discharge port; 12. Upper rolling cutter disc; 13. Lower rolling cutter disc; 14. Second limit roller; 15. Feed port; 16. Drag bar rack. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0022] Reference Figure 1-5 , which is the first embodiment of the utility model, and provides a high-precision heavy-duty rolling composite machine for thermally broken aluminum, comprising a body 1 and a protective housing 2, and a dust collecting mechanism 5 is arranged on the back of the body 1;

[0023] The dust suction mechanism 5 includes a suction fan 501, a bracket 502, a dust collection filter bag 503, a limit card strip 504, a filter screen plate 505, a connecting pipe 506, a dust suction slot plate 507 and an isolation hole plate 508. The bracket 502 is fixedly installed on the right side of the bottom of the inner cavity of the dust suction mechanism 5, the suction fan 501 is fixedly installed on the top of the bracket 502, the top and bottom of the inner cavity of the dust suction mechanism 5 are both provided with a limit card strip 504, the inner side of the limit card strip 504 is provided with a filter screen plate 505, the right side of the filter screen plate 505 is provided with a dust collection filter bag 503, the left side of the dust suction mechanism 5 is fixedly installed with the end of the connecting pipe 506, the top of the connecting pipe 506 is fixedly installed with the dust suction slot plate 507, and the front of the inner cavity of the dust suction slot plate 507 is provided with an isolation hole plate 508.

[0024] Specifically, a sootblowing mechanism 8 is laterally arranged at the top of the inner cavity of the protective casing 2, and the sootblowing mechanism 8 includes an electromagnetic driver 801, an electromagnetic guide rail 802, a slider 803, a blow pipe head 804, a connecting hose 805, an installation top plate 806 and an air supply fan 807. The electromagnetic driver 801 is fixedly installed on the left side of the sootblowing mechanism 8, the electromagnetic guide rail 802 is fixedly installed in the inner cavity of the sootblowing mechanism 8, the slider 803 is clamped and installed in the inner cavity of the electromagnetic guide rail 802, a blow pipe head 804 is arranged at the bottom of the slider 803, and one end of a connecting hose 805 is fixedly installed on the back of the blow pipe head 804.

[0025] Furthermore, the movement of the slider 803 can be achieved through the electromagnetic guide rail 802 and the electromagnetic driver 801. The electromagnetic guide rail 802 is a sliding guide groove that works based on the principle of electromagnetic force. The electromagnetic guide rail 802 contains a linear motor inside, which generates magnetic force when powered on. The movable slider 803 contains conductive materials such as a magnet mover or a coil. When the slider 803 contacts the electromagnetic guide rail 802, the magnetic force generates an attractive force or a repulsive force between the slider 803 and the electromagnetic guide rail 802, thereby achieving the movement of the slider 803. The size and direction of the magnetic force can be controlled by controlling the size and direction of the current, thereby achieving the motion control of the slider 803. This makes it possible to drive the blow pipe head 804 to adjust its position when the blow pipe head 804 is blowing, and to achieve soot blowing of the entire internal area of ​​the protective casing 2.

[0026] Specifically, the mounting top plate 806 is fixedly mounted on the right side of the top of the inner cavity of the protective casing 2 , the air supply fan 807 is fixedly mounted on the bottom of the mounting top plate 806 , and the other end of the connecting hose 805 is fixedly mounted on the left side of the air supply fan 807 .

[0027] Furthermore, the mounting top plate 806 can be used to fix the air supply fan 807, and the air supply fan 807 can generate wind force which is transported to the blow pipe head 804 through the connecting hose 805 for air supply, thereby generating blowing force and enabling the blow pipe head 804 to perform dust blowing work.

[0028] Specifically, an exhaust duct 3 is provided at the top of the right side of the protective casing 2, and the right side of the air supply fan 807 is fixedly connected to the left side of the exhaust duct 3 and is interconnected.

[0029] Furthermore, the exhaust duct 3 can realize the exhaust of the air supply fan 807 when it is working, ensuring the normal operation of the air supply fan 807.

[0030] Specifically, a cover plate 10 is provided on the top of the front of the protective casing 2 , an upper rolling cutter disc 12 and a lower rolling cutter disc 13 are provided on the top of the body 1 , and an adjusting hand wheel 9 is provided on the front of the protective casing 2 .

[0031] Furthermore, the upper rolling cutter disc 12 and the lower rolling cutter disc 13 can be adjusted by adjusting the hand wheel 9, so as to adjust the processing position of the thermally-insulated aluminum.

[0032] Specifically, a feed port 15 is opened on the left side of the protective shell 2, and second limiting roller rods 14 are arranged on the front and rear sides of the inner cavity of the feed port 15; a discharge port 11 is opened on the right side of the protective shell 2, and first limiting roller rods 4 are arranged on the front and rear sides of the inner cavity of the discharge port 11.

[0033] Furthermore, the second limiting roller rod 14 provided at the feed port 15 can perform limiting and guiding work on the thermally-broken aluminum, and the first limiting roller rod 4 provided at the discharge port 11 can facilitate guiding the discharge of the processed thermally-broken aluminum.

[0034] Specifically, the protective casing 2 is fixedly installed around the top of the fuselage 1, a power control box 7 is fixedly installed on the front of the fuselage 1, a fine-tuning hand wheel 6 is provided on the right side of the front of the fuselage 1, and a drag bar rack rod 16 is horizontally installed at the center of the top of the fuselage 1.

[0035] Furthermore, the power control box 7 can realize the power supply of the entire device, and the position and angle of the upper rolling cutter disc 12 and the lower rolling cutter disc 13 can be slightly adjusted through the fine-tuning hand wheel 6, and the drag bar frame rod 16 is used to support and place the thermally-insulated aluminum.

[0036] Working principle: After placing the broken bridge aluminum on the drag bar frame rod 16, the second limit roller rod 14 can limit and guide the broken bridge aluminum. The upper rolling cutter disc 12 and the lower rolling cutter disc 13 can be adjusted by adjusting the hand wheel 9, which is convenient for adjusting the processing position of the broken bridge aluminum. The position and angle of the upper rolling cutter disc 12 and the lower rolling cutter disc 13 can also be finely adjusted by the fine-tuning hand wheel 6. After processing, the first limit roller rod 4 can be used to guide the processed broken bridge aluminum to be discharged. When dust removal is required, it can be firstly done through the blow pipe head 8. 04Blowing dust from the inner cavity of the protective casing 2 can reduce dust accumulation. The movement of the slider 803 can be achieved through the electromagnetic guide rail 802 and the electromagnetic driver 801. The electromagnetic guide rail 802 is a sliding guide groove that works on the principle of electromagnetic force. The electromagnetic guide rail 802 contains a linear motor inside, which generates magnetic force when powered on. The movable slider 803 contains conductive materials such as a magnet mover or a coil. When the slider 803 contacts the electromagnetic guide rail 802, the magnetic force generates an attractive force or a repulsive force between the slider 803 and the electromagnetic guide rail 802, thereby The movement of the slider 803 is realized by controlling the magnitude and direction of the electric current to control the magnitude and direction of the magnetic force, thereby realizing the movement control of the slider 803, so that when the blow pipe head 804 is blowing, it is convenient to drive the blow pipe head 804 to adjust its position, and the dust can be blown to the entire part inside the protective casing 2. After the dust is blown, the suction fan 501 can generate suction to suck in the air containing dust. The dust suction slot plate 507 is fixed at the top of the connecting pipe 506, and its main function is to further treat the sucked air. For management and cleaning, the isolation hole plate 508 is arranged on the front side of the inner cavity of the dust suction groove plate 507, and its main function is to isolate large particles in the air to prevent large particles or other objects from entering the dust suction groove plate 507. After the inhaled air is transmitted to the dust suction groove plate 507, it will enter the dust suction mechanism 5 through the connecting pipe 506, and the dust can be filtered through the filter plate 505 to isolate the particles in the dust and prevent them from entering the subsequent parts of the dust suction mechanism 5. The dust collecting filter bag 503 can collect the dust particles isolated on the filter plate 505, which is convenient for cleaning and replacement.

[0037] In summary, the overall beneficial effect of Example 1 is as follows: by blowing soot from the inner cavity of the protective casing 2 through the blow pipe head 804, the accumulation of dust can be reduced, and after the soot blowing, the suction fan 501 can generate suction to suck the dust-containing air into the dust suction mechanism 5 for subsequent treatment, thereby effectively ensuring that dust is not easily accumulated inside the device, and dust removal can be performed after each processing is completed to prevent dust from affecting the accuracy of the thermally-broken aluminum processing. At the same time, when processing the thermally-broken aluminum, the dust suction mechanism can also be operated to remove the dust particles generated during the processing, ensuring that the dust particles generated during the processing can be better and more timely processed.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device;

[0039] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents;

[0040] The above description only describes the specific implementation methods of the utility model. Various examples do not limit the essential content of the utility model. Ordinary technicians in the relevant technical field can modify or deform the specific implementation methods described above after reading the description without departing from the essence and scope of the utility model.

Claims

1. A high-precision heavy-duty rolling composite machine for thermally broken aluminum, comprising a machine body (1) and a protective casing (2), characterized in that: A dust collection mechanism (5) is provided on the back of the body (1); The dust suction mechanism (5) comprises a suction fan (501), a bracket (502), a dust collection filter bag (503), a limit clamping strip (504), a filter screen plate (505), a connecting pipe (506), a dust suction slot plate (507) and an isolation hole plate (508); the bracket (502) is fixedly mounted on the right side of the bottom of the inner cavity of the dust suction mechanism (5); the suction fan (501) is fixedly mounted on the top of the bracket (502); and the top of the inner cavity of the dust suction mechanism (5) is connected to the dust suction filter bag (503). A limit clamping strip (504) is provided at the bottom, a filter screen plate (505) is mounted on the inner side of the limit clamping strip (504), a dust collecting filter bag (503) is provided on the right side of the filter screen plate (505), an end of a connecting pipe (506) is fixedly installed on the left side of the dust suction mechanism (5), a dust suction slot plate (507) is fixedly installed on the top end of the connecting pipe (506), and an isolation hole plate (508) is provided on the front side of the inner cavity of the dust suction slot plate (507).

2. The high-precision heavy-duty rolling composite machine for thermally broken aluminum according to claim 1 is characterized by: A soot blowing mechanism (8) is laterally arranged at the top of the inner cavity of the protective casing (2), and the soot blowing mechanism (8) comprises an electromagnetic driver (801), an electromagnetic guide rail (802), a slider (803), a blow pipe head (804), a connecting hose (805), a mounting top plate (806) and an air supply fan (807), wherein the electromagnetic driver (801) is fixedly mounted on the left side of the soot blowing mechanism (8), the electromagnetic guide rail (802) is fixedly mounted in the inner cavity of the soot blowing mechanism (8), the slider (803) is clamped and mounted in the inner cavity of the electromagnetic guide rail (802), a blow pipe head (804) is arranged at the bottom of the slider (803), and one end of the connecting hose (805) is fixedly mounted on the back side of the blow pipe head (804).

3. The high-precision heavy-duty rolling composite machine for thermally broken aluminum according to claim 2 is characterized by: The mounting top plate (806) is fixedly mounted on the right side of the top of the inner cavity of the protective housing (2), the air supply fan (807) is fixedly mounted on the bottom of the mounting top plate (806), and the other end of the connecting hose (805) is fixedly mounted on the left side of the air supply fan (807).

4. The high-precision heavy-duty rolling composite machine for thermally broken aluminum according to claim 3 is characterized by: An exhaust duct (3) is provided at the top of the right side of the protective housing (2), and the right side of the air supply fan (807) is fixedly connected to the left side of the exhaust duct (3), and the two are in communication with each other.

5. The high-precision heavy-duty rolling composite machine for thermally broken aluminum according to claim 1 is characterized by: A cover plate (10) is arranged on the top of the front of the protective casing (2), an upper rolling cutter disc (12) and a lower rolling cutter disc (13) are arranged on the top of the body (1), and an adjusting hand wheel (9) is arranged on the front of the protective casing (2).

6. The high-precision heavy-duty rolling composite machine for thermally broken aluminum according to claim 1 is characterized by: A feed port (15) is provided on the left side of the protective housing (2), and second limit rollers (14) are provided on both the front and rear sides of the inner cavity of the feed port (15). A discharge port (11) is provided on the right side of the protective housing (2), and first limit rollers (4) are provided on both the front and rear sides of the inner cavity of the discharge port (11).

7. The high-precision heavy-duty rolling composite machine for thermally broken aluminum according to claim 1 is characterized by: The protective casing (2) is fixedly mounted around the top of the fuselage (1); a power control box (7) is fixedly mounted on the front of the fuselage (1); a fine-tuning hand wheel (6) is provided on the right side of the front of the fuselage (1); and a drag bar rack rod (16) is horizontally mounted at the center of the top of the fuselage (1).

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