Flatness-adjustable base for five-axis processing machine

By designing a flatness adjustable base for a five-axis machining machine including threaded rod, worm gear drive assembly and L-shaped water tank, the complex operation problems in the prior art are solved, and the accuracy of the flatness of the five-axis machining machine base is achieved. Adjustment and judgment improve processing efficiency.

CN222289374UActive Publication Date: 2025-01-03江苏高懿精密机械科技有限公司
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Patent Information

Application Number
CN202421061021.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-01-03
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The existing five-axis machining machine needs to adjust the flatness of the base before use. The existing adjustment method is relatively rough and needs to be operated with a professional level, which leads to complex operation and affects processing efficiency.

Method used

A five-axis machining machine with an open top surface, a threaded rod, a worm gear drive assembly, an L-shaped water tank and a sliding groove is designed. The worm gear is rotated by the drive assembly, which drives the sleeve to move, and cooperates with the The foot supports achieve flatness adjustment and use pigment water to determine the flatness of the base to avoid the need for professional leveling.

Benefits of technology

Accurate adjustment and judgment of the flatness of the base is achieved, processing efficiency is improved, operating complexity is avoided, and adjustment accuracy and stability are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flatness-adjustable base for a five-axis processing machine, and belongs to the technical field of five-axis processing machines, the flatness-adjustable base comprises a box body with an open top surface and an open side surface, the top surface of the box body is hinged with a box cover for covering, four corners of the bottom surface of the box body are provided with sliding holes, a cavity is arranged right above the sliding holes, and the sliding holes are communicated with the cavity. A threaded rod is rotationally arranged in the sliding hole, the upper end of the threaded rod extends into the cavity, the lower end of the threaded rod is in threaded connection with a sleeve in a sleeved mode, and the sleeve is slidably connected into the sliding hole. According to the flatness-adjustable base for the five-axis machining machine, the worm gear is driven to rotate through the driving assembly, then the sleeve is driven to move, the flatness is adjusted in cooperation with the foot support, meanwhile, the flatness of the base is judged in cooperation with pigment water in the L-shaped water tank, and compared with an existing device, the situation that the base is adjusted in order to achieve accurate adjustment is avoided; and a professional gradienter is often needed for operation, so that the operation is complicated, and the processing efficiency is improved.
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Description

Technical Field

[0001] The present application belongs to the technical field of five-axis machining centers, and in particular relates to a flatness-adjustable base for a five-axis machining center. Background Art

[0002] In the five-axis machining center, including the traditional tandem structure machine tool, the five coordinate movements (X, Y, Z, A, C) are all concentrated on the tool side to complete, the characteristic is that the workpiece / worktable does not move, and the five movements are all completed by the spindle head with rotation and swing functions (i.e. the tool side). The advantage of this structure of the machine tool is that it is suitable for processing large and heavy shell parts with complex shapes.

[0003] Before using the existing five-axis machining center, the flatness of the base needs to be adjusted. Most of the existing adjustment methods can only achieve rough adjustment. If more precise adjustment is required, it is often necessary to operate with a professional level, which is more complicated and affects the processing efficiency.

[0004] Therefore, we propose a five-axis machining center with an adjustable flatness base to solve the above problems. Utility Model Content

[0005] The purpose of the present application is to solve the problem in the prior art that the operation of precise adjustment is complicated and affects the processing efficiency, and to propose a flatness adjustable base for a five-axis machining center.

[0006] In order to achieve the above purpose, this application adopts the following technical solutions:

[0007] The cam is provided with a plurality of sliding holes, and a plurality of sliding holes are provided on the bottom surface of the box body, and a plurality of sliding holes are provided on the bottom surface of the box body.

[0008] Preferably, limiting blocks are fixedly connected to both sides of the sleeve, and limiting grooves for the limiting blocks to move are provided on both sides of the sliding hole.

[0009] Preferably, the driving assembly includes a worm connected to the chamber for transverse rotation, and the worm is meshed with a worm wheel, and one end of the worm extends to the outside of the box and is fixedly connected to a knob.

[0010] Preferably, the total amount of the pigment water is half of the volume of the water tank, a horizontal line is provided on the side of the water tank, and the horizontal line is located in the middle of the water tank.

[0011] Preferably, the synchronization component comprises a rotating disk rotatably arranged in the cavity, a thread is fixedly arranged on the top surface of the rotating disk, a tooth plate is fixedly connected to the bottom surface of the slider, and the tooth plate and the thread are meshed with each other.

[0012] Preferably, a buffer pad is fixedly connected to the upper end of the sliding block, and the buffer pads are arc-shaped and face the center of the box body.

[0013] Preferably, a telescopic plate is fixedly connected between the two sides of the sliding block and the two ends of the sliding slot, and the telescopic plate is located at the top of the sliding slot.

[0014] To sum up, the technical effects and advantages of the present application are as follows: compared with the existing devices, the five-axis machining center uses an adjustable flatness base, which drives the worm gear to rotate through a driving assembly, thereby driving the movement of the sleeve, and cooperates with the foot support to adjust the flatness. At the same time, it cooperates with the pigment water in the L-shaped water tank to realize the judgment of the flatness of the base. Compared with the existing devices, it avoids the problem of more complicated operation, which often requires the use of a professional level in order to achieve more precise adjustment, thereby improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a cross-sectional view of the threaded rod of the utility model;

[0017] Figure 3 This is a cross-sectional top view of the chamber of the utility model;

[0018] Figure 4 This is a cross-sectional view of the rotating disk of the utility model;

[0019] Figure 5 This is a top view of the utility model after removing the box cover and the telescopic plate.

[0020] In the figure: 1. box body; 2. box cover; 3. sliding hole; 4. chamber; 5. threaded rod; 6. sleeve; 7. foot support; 8. worm gear; 9. water tank; 10. sliding groove; 11. slider; 12. cavity; 13. limit block; 14. limit groove; 15. worm; 16. knob; 17. horizontal line; 18. rotating disk; 19. thread; 20. tooth plate; 21. telescopic plate; 22. buffer pad. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.

[0022] Reference Figure 1-3 A flatness adjustable base for a five-axis machining center comprises a box body 1 with an open top and one side, a box cover 2 for covering is hingedly connected to the top of the box body 1, sliding holes 3 are opened at four corners of the bottom of the box body 1, a chamber 4 is arranged just above the sliding hole 3, a threaded rod 5 is rotatably arranged in the sliding hole 3, the upper end of the threaded rod 5 extends into the chamber 4, a sleeve 6 is sleeved on the lower thread 19, and the sleeve 6 is slidably connected in the sliding hole 3, a foot support 7 is fixedly connected to the bottom end of the sleeve 6, a worm wheel 8 located in the chamber 4 is fixedly sleeved on the upper end of the threaded rod 5, a driving component for meshing and driving the worm wheel 8 to rotate is arranged in the chamber 4, and one side of the box body 1 An L-shaped water tank 9 is fixedly installed and filled with pigment water for observation. The worm gear 8 is driven to rotate through the driving assembly, thereby driving the movement of the sleeve 6, and cooperating with the foot support 7 to adjust the flatness. At the same time, cooperating with the pigment water in the water tank 9, the flatness of the base is judged. The L-shaped water tank 9 can provide at least three reference points that are not on the same straight line, so as to achieve a more accurate judgment of the flatness of the base. Compared with the existing device, it avoids the problem of complex operation that often needs to be operated with a professional level in order to achieve more precise adjustment, thereby improving processing efficiency.

[0023] Reference Figure 4-5 A sliding groove 10 is provided on the bottom surface of the box body 1, and a slider 11 is slidably provided in the sliding groove 10. A cavity 12 is provided under the plurality of sliding grooves 10, and a synchronization component for driving the plurality of sliders 11 to approach each other is provided in the cavity 12. The plurality of sliders 11 are brought close to each other by the synchronization component, thereby fixing the workpiece.

[0024] Reference Figure 1-3 The sleeve 6 is fixedly connected to the limiting blocks 13 on both sides, and the sliding hole 3 is provided with limiting grooves 14 for the limiting blocks 13 to move. The limiting blocks 13 cooperate with the limiting grooves 14 to prevent the sleeve 6 from rotating with the threaded rod 5, thereby improving the stability of the device.

[0025] The driving assembly includes a worm 15 which is laterally rotatably connected to the chamber 4, and the worm 15 is meshed with the worm wheel 8. One end of the worm 15 extends to the outside of the housing 1 and is fixedly connected to a knob 16. The worm 15 drives the worm wheel 8 through the knob 16. The knob 16 can also be replaced with a small motor. The combination of the worm wheel 8 and the worm 15 can avoid the passive rotation of the threaded rod 5 while improving the accuracy of the adjustment.

[0026] The total amount of pigment water is half of the volume of the water tank 9. A horizontal line 17 is provided on the side of the water tank 9, and the horizontal line 17 is located in the middle of the water tank 9. The cooperation between the horizontal line 17 and the water level line of the pigment water can be used to determine whether the base is leveled.

[0027] Reference Figure 4-5 The synchronization component includes a rotating disk 18 rotatably arranged in the cavity 12, a thread 19 is fixedly arranged on the top surface of the rotating disk 18, a tooth plate 20 is fixedly connected to the bottom surface of the slider 11, and the tooth plate 20 and the thread 19 are meshed with each other. The slider 11 moves toward each other as the rotating disk 18 rotates through the tooth plate 20 and the thread 19. A motor for driving the rotating disk 18 to rotate should be fixedly installed under the rotating disk 18.

[0028] A buffer pad 22 is fixedly connected to the upper end of the slider 11. The buffer pad 22 is arc-shaped and faces the center of the box body 1. The buffer pad 22 is used to buffer the workpiece when it is fixed to avoid clamping the workpiece.

[0029] A telescopic plate 21 is fixedly connected between the two sides of the slider 11 and the two ends of the sliding groove 10, and the telescopic plate 21 is located at the top of the sliding groove 10. The telescopic plate 21 can provide a limit for the tooth plate 20 and the slider 11, while preventing processing debris from falling directly into the cavity 12, thereby improving the stability and safety of the device.

[0030] Working principle:

[0031] The five-axis machining center uses an adjustable flatness base. When using the base, observe the water level line of the water tank 9 and the horizontal line 17. If they are inconsistent, rotate the knob 16 to drive the worm 15 to rotate, thereby driving the worm wheel 8 and the threaded rod 5 to rotate, thereby driving the sleeve 6 and the foot support 7 to move vertically until the water level line of the water tank 9 coincides with the horizontal line 17. At this time, place the workpiece at the center of the box body 1, and turn on the motor to drive the rotating disk 18 to rotate. The threads 19 on the rotating disk 18 drive multiple tooth plates 20 to move synchronously until the buffer pads 22 on the multiple sliders 11 are simultaneously fitted, that is, the workpiece is fixed. At this time, turn on the cutter head assembly to process the workpiece. The above is the entire use process of the five-axis machining center with adjustable flatness.

[0032] The above is only a preferred specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed in the present application according to the technical solution and utility model concept of the present application, which should be covered by the protection scope of the present application.

Claims

1. A flatness-adjustable base for a five-axis machining center, comprising a box body (1) with an open top surface and a side surface, characterized in that: The top surface of the box body (1) is hingedly connected to a box cover (2) for covering. The bottom surface of the box body (1) is provided with sliding holes (3) at four corners. A chamber (4) is provided just above the sliding hole (3). A threaded rod (5) is rotatably provided in the sliding hole (3). The upper end of the threaded rod (5) extends into the chamber (4). The lower end of the threaded rod (5) is sleeved with a sleeve (6) through a thread (19). The sleeve (6) is slidably connected in the sliding hole (3). The bottom end of the sleeve (6) is fixedly connected to a foot support (7). The upper end of the threaded rod (5) is fixedly sleeved with a threaded rod (19) located in the chamber (4). 4), a driving component for meshing and driving the worm gear (8) to rotate is provided in the chamber (4), an L-shaped water tank (9) is fixedly installed on one side of the housing (1), and the water tank (9) is filled with pigment water for observation, a sliding groove (10) is provided on the bottom surface of the housing (1), and a slider (11) is slidably provided in the sliding groove (10), a cavity (12) is provided under the plurality of sliding grooves (10), and a synchronization component for driving the plurality of sliders (11) to approach each other is provided in the cavity (12).

2. The flatness adjustable base for a five-axis machining center according to claim 1, characterized in that: The sleeve (6) is fixedly connected to limit blocks (13) on both sides, and the sliding hole (3) is provided with limit grooves (14) on both sides for the limit blocks (13) to move.

3. The flatness adjustable base for a five-axis machining center according to claim 1, characterized in that: The driving assembly comprises a worm (15) which is laterally rotatably connected in the chamber (4), and the worm (15) is meshed with the worm wheel (8). One end of the worm (15) extends to the outside of the box (1) and is fixedly connected to a knob (16).

4. The flatness adjustable base for a five-axis machining center according to claim 1, characterized in that: The total amount of the pigment water is half of the volume of the water tank (9), a horizontal line (17) is provided on the side of the water tank (9), and the horizontal line (17) is located in the middle of the water tank (9).

5. The flatness adjustable base for a five-axis machining center according to claim 1, characterized in that: The synchronization component comprises a rotating disk (18) rotatably arranged in a cavity (12), a thread (19) being fixedly arranged on the top surface of the rotating disk (18), a tooth plate (20) being fixedly connected to the bottom surface of the slider (11), and the tooth plate (20) and the thread (19) being meshed with each other.

6. The flatness adjustable base for a five-axis machining center according to claim 5, characterized in that: A buffer pad (22) is fixedly connected to the upper end of the sliding block (11), and the buffer pads (22) are arc-shaped and face the center of the box body (1).

7. The flatness adjustable base for a five-axis machining center according to claim 5, characterized in that: A telescopic plate (21) is fixedly connected between the two sides of the sliding block (11) and the two ends of the sliding groove (10), and the telescopic plate (21) is located at the top of the sliding groove (10).