Accurate casting cutting machine adjusting mechanism
By designing a multi-axis moving mechanism and an angle adjustment mechanism in the casting cutting machine, the tremor problem caused by handheld during the cutting process is solved, and the stable contact between the casting and the grinding wheel is achieved, and the cutting accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202421170946.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-27
AI Technical Summary
During the cutting process, the casting is shaken and trembled due to the operator's handheld, causing the casting to shake and offset, resulting in cutting errors.
A casting cutting machine adjustment mechanism including a base, a Y-axis moving mechanism, a Z-axis moving mechanism, an X-axis moving mechanism and an angle adjustment mechanism is designed. The casting is realized through components such as bolts, screws, guide columns and pneumatic lockers. Stable clamping and angle adjustment ensure parallel contact between the casting and the grinding wheel cutting sheet.
It improves the stability and working efficiency of the cutting process, avoids cutting errors, ensures rapid flipping and fixing of the castings, and enhances the safety of the cutting process.
Smart Images
Figure CN222289731U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of cutting machines, and in particular to a precise adjustment mechanism for a casting cutting machine. Background Art
[0002] Casting cutting machines are usually machines used to cut various metal castings. These cutting machines can use different cutting methods, such as flame cutting, plasma cutting, laser cutting, etc., in order to accurately cut castings according to specific needs. These machines are usually used in the manufacturing industry to process castings of various sizes and shapes to meet the needs of various industrial fields.
[0003] When the casting is cut by a cutting machine, the cutting machine usually clamps the casting without clamping or with a vise. There are also cases where the operator holds the casting by hand and transports the casting to the cutting area of the cutting machine for cutting.
[0004] When the operator holds the casting in contact with the grinding wheel cutting disc of the cutting machine, the casting needs to maintain the required angle with the grinding wheel cutting disc. If the operator holds the casting in contact, the casting and the grinding wheel cutting disc will vibrate, causing the casting to shake and deviate, resulting in cutting errors. Utility Model Content
[0005] The purpose of the present application is to provide a precise adjustment mechanism for a casting cutting machine, so as to solve the problem in the above background technology that the casting will vibrate when in contact with the grinding wheel cutting disc, causing the casting to shake and deviate, resulting in cutting errors.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a precise casting cutting machine adjustment mechanism, comprising: a base, a "Y" axis moving mechanism, a "Z" axis moving mechanism, an "X" axis moving mechanism and an angle adjustment mechanism, wherein the "Y" axis moving mechanism is arranged at the bottom of the base, the "Z" axis moving mechanism is arranged above the "Y" axis moving mechanism, the "X" axis moving mechanism is arranged on one side of the "Z" axis moving mechanism, the angle adjustment mechanism is arranged below the "X" axis moving mechanism, the angle adjustment mechanism is arranged below the "X" axis moving mechanism, the angle adjustment mechanism comprises a connecting block bolted to the bottom of the "X" axis moving mechanism and a cylindrical block horizontally rotatably connected to the inside of the cylindrical hole of the connecting block, a horizontal cylindrical hole is opened inside the connecting block, and a vertical hole is opened above the cylindrical hole of the connecting block.
[0007] By adopting the above technical solution, the stability during cutting can be improved, and the casting can be quickly turned over by flipping, thereby improving work efficiency.
[0008] Preferably, the "Y" axis moving mechanism includes a No. 1 speed regulating motor bolted to the outer wall of one side of the base, a No. 1 screw connected to the output end of the No. 1 speed regulating motor, a No. 1 guide column welded to the inside of the bottom of the base, and a No. 1 fixed block slidably connected to the No. 1 screw and the No. 1 guide column, and the No. 1 guide column is arranged on both sides of the No. 1 screw.
[0009] By adopting the above technical solution, stable movement in the "Y" axis direction can be achieved.
[0010] Preferably, the "Z" axis moving mechanism includes a No. 2 speed regulating motor bolted to the bottom of the No. 1 fixed block, a No. 2 screw connected to the output end of the No. 2 speed regulating motor, a No. 2 guide column welded on both sides above the No. 1 fixed block, and a No. 2 fixed block slidably connected to the No. 2 screw and the No. 2 guide column.
[0011] By adopting the above technical solution, stable movement in the "Z" axis direction can be achieved.
[0012] Preferably, the "X" axis moving mechanism includes a No. 3 guide column welded on both ends of one side of the No. 2 fixed block, a No. 3 screw rod rotatably connected to the hole in the center of the No. 2 fixed block, and a No. 3 fixed block slidably connected to the No. 3 guide column and the No. 3 screw rod, and a rotating handle is clamped and fixed at one end of the No. 3 screw rod.
[0013] By adopting the above technical solution, stable movement in the "X" axis direction can be achieved.
[0014] Preferably, the angle adjustment mechanism further includes an annular handle welded to one end of the connecting block.
[0015] By adopting the above technical solution, the operator can rotate it by hand, thereby realizing subsequent flipping.
[0016] Preferably, the angle adjustment mechanism further comprises a pneumatic locker bolted inside the vertical hole of the connecting block and a clamping block bolted to one end of the cylindrical block, and the bottom of the pneumatic locker fits against the outer wall of the cylindrical block.
[0017] By adopting the above technical solution, the angle can be quickly fixed after adjustment, thereby avoiding rotation during subsequent cutting.
[0018] In summary, the present application includes at least one of the following beneficial effects:
[0019] (1) By providing the connecting block and the cylindrical block, the phenomenon of the cutting blade and the cutting surface of the workpiece being non-parallel is avoided, and it can be quickly adjusted according to the actual situation, and the cutting surface can be quickly turned over, which greatly improves the work efficiency.
[0020] (2) By setting up a "Y" axis moving mechanism, a "Z" axis moving mechanism and an "X" axis moving mechanism, a speed regulating motor is used to drive and control the movement and feeding of the cutting process, thereby ensuring the stability and reliability of the cutting feed speed and greatly improving the safety of the cutting process. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a three-dimensional bottom-up structural schematic diagram of the present application;
[0022] Figure 2 This is a three-dimensional top view of the structure of the present application;
[0023] Figure 3 For this application Figure 1 A partial enlarged structural diagram of point A;
[0024] Figure 4 For this application Figure 3 Schematic diagram of the cross-section structure.
[0025] In the figure: 1. base; 2. "Y" axis moving mechanism; 201. No. 1 speed regulating motor; 202. No. 1 screw rod; 203. No. 1 guide column; 204. No. 1 fixed block; 3. "Z" axis moving mechanism; 301. No. 2 speed regulating motor; 302. No. 2 screw rod; 303. No. 2 guide column; 304. No. 2 fixed block; 4. "X" axis moving mechanism; 401. No. 3 guide column; 402. No. 3 screw rod; 403. No. 3 fixed block; 5. Angle adjustment mechanism; 501. Connecting block; 502. Cylindrical block; 503. Ring handle; 504. Pneumatic locker; 505. Clamping block. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0027] The following is combined with Figure 1-4 The embodiments of the present application are described in further detail.
[0028] Example 1
[0029] See also Figure 1-Figure 4 , the utility model provides a technical solution: a precise casting cutting machine adjustment mechanism, comprising: a base 1, a "Y" axis moving mechanism 2, a "Z" axis moving mechanism 3, an "X" axis moving mechanism 4 and an angle adjustment mechanism 5;
[0030] Base 1, which is used for supporting and fixing the outer structure, "Y" axis moving mechanism 2, "Y" axis moving mechanism 2 is arranged at the bottom of base 1, "Y" axis moving mechanism 2 comprises a No. 1 speed regulating motor 201 bolted to the outer wall of one side of base 1, a No. 1 screw rod 202 connected to the output end of No. 1 speed regulating motor 201, a No. 1 guide column 203 welded to the inside of the bottom of base 1 and a No. 1 fixing block 204 slidably connected to the No. 1 screw rod 202 and the No. 1 guide column 203, the No. 1 fixing block 204 is rectangular block-shaped, and the No. 1 fixing block 204 is a ... A threaded hole is provided in the center of 204, and round holes are provided at both ends of the No. 1 fixing block 204. The No. 1 guide column 203 is arranged on both sides of the No. 1 screw rod 202. The No. 1 speed regulating motor 201 drives the No. 1 screw rod 202 on the output end to rotate, which can drive the No. 1 fixing block 204 on the No. 1 screw rod 202 to stably move in the "Y" axis direction on the No. 1 guide column 203, and is connected with the outer "Z" axis moving mechanism 3 through the No. 1 fixing block 204, which can synchronously drive the "Z" axis moving mechanism 3 to move in the "Y" axis direction.The "Z" axis moving mechanism 3 is arranged above the "Y" axis moving mechanism 2. Through the "Z" axis moving mechanism 3, the "X" axis moving mechanism 4 connected on one side can be driven to synchronously move in the "Z" axis direction. The "Z" axis moving mechanism 3 includes a No. 2 speed regulating motor 301 bolted to the bottom of the No. 1 fixed block 204, a No. 2 screw rod 302 connected to the output end of the No. 2 speed regulating motor 301, a No. 2 guide column 303 welded on both sides above the No. 1 fixed block 204, and a No. 2 guide column 303 slidably connected to the No. 2 screw rod. The second screw rod 302 and the second fixing block 304 on the second guide column 303 are driven to rotate by the second speed regulating motor 301. At this time, the second screw rod 302 drives the second fixing block 304 on the rod to stably move on the second guide column 303, thereby synchronously driving the "X" axis moving mechanism 4 connected to one side of the second fixing block 304 to move. The "X" axis moving mechanism 4 is arranged on one side of the "Z" axis moving mechanism 3. The "X" axis moving mechanism 4 is used for "X" The "X" axis moving mechanism 4 can drive the angle adjustment mechanism 5 connected at the bottom to move in the "X" axis direction synchronously. The "X" axis moving mechanism 4 includes a No. 3 guide column 401 welded on both ends of one side of the No. 2 fixed block 304, a No. 3 screw rod 402 rotatably connected to the hole in the middle part of the No. 2 fixed block 304, and a No. 3 fixed block 403 slidably connected to the No. 3 guide column 401 and the No. 3 screw rod 402. One end of the No. 3 screw rod 402 is fixed with a rotating handle. By rotating one end of the No. 3 screw rod 402 The handle can make the No. 3 screw rod 402 rotate stably inside the No. 2 fixed block 304. At this time, the No. 3 screw rod 402 can drive the No. 3 fixed block 403 on the rod to stably displace on the No. 3 guide column 401. At this time, the No. 3 fixed block 403 can synchronously drive the angle adjustment mechanism 5 below to synchronously displace. The angle adjustment mechanism 5 is arranged below the "X" axis moving mechanism 4. The angle adjustment mechanism 5 can drive the casting to flip, thereby realizing rapid cutting of the casting.
[0031] The No. 1 screw rod 202 on the output end is driven to rotate by the No. 1 speed regulating motor 201, which can drive the No. 1 fixed block 204 on the No. 1 screw rod 202 to stably move in the "Y" axis direction on the No. 1 guide column 203, and the No. 1 fixed block 204 is connected to the outer "Z" axis moving mechanism 3, which can synchronously drive the "Z" axis moving mechanism 3 to move in the "Y" axis direction. By turning the handle at one end of the No. 3 screw rod 402, the No. 3 screw rod 402 can be stably rotated inside the No. 2 fixed block 304. At this time, the No. 3 screw rod 402 It can drive the No. 3 fixed block 403 on the rod to stably displace on the No. 3 guide column 401. At this time, the No. 3 fixed block 403 can synchronously drive the angle adjustment mechanism 5 below to synchronously displace. By rotating the handle at one end of the No. 3 screw rod 402, the No. 3 screw rod 402 can stably rotate inside the No. 2 fixed block 304. At this time, the No. 3 screw rod 402 can drive the No. 3 fixed block 403 on the rod to stably displace on the No. 3 guide column 401. At this time, the No. 3 fixed block 403 can synchronously drive the angle adjustment mechanism 5 below to synchronously displace.
[0032] Example 2
[0033] See also Figure 1-Figure 4 , the utility model provides a technical solution: a precise casting cutting machine adjustment mechanism, comprising: a connecting block 501, a cylindrical block 502, a ring handle 503, a pneumatic locker 504 and a clamping block 505;
[0034] The angle adjustment mechanism 5 includes a connecting block 501 bolted to the bottom of the third fixing block 403, a cylindrical block 502 horizontally rotatably connected to the inside of the cylindrical hole of the connecting block 501, and an annular handle 503 welded to one end of the connecting block 501. A horizontal cylindrical hole is provided inside the connecting block 501, and a vertical hole is provided above the cylindrical hole of the connecting block 501. The annular handle 503 is held and rotated. During the rotation of the annular handle 503, the cylindrical block 502 connected on one side can be synchronously driven to rotate inside the connecting block 501, thereby providing a structure connected at one end of the subsequent cylindrical block 502 for flipping. The angle adjustment mechanism 5 also includes a pneumatic locker 504 bolted to the inside of the vertical hole of the connecting block 501 and a pneumatic locker 504 bolted to the inside of the vertical hole of the cylindrical block 502. The clamping block 505 at the end, the bottom of the pneumatic locker 504 is in contact with the outer wall of the cylindrical block 502, and the pneumatic locker 504 adopts pneumatic locking. By stepping on the foot locking switch connected to the pneumatic locker 504, the pneumatic locker 504 is in a deflated state at this time. Then, after the cylindrical block 502 is rotated into place, the pedal of the pneumatic locker 504 is no longer stepped on, and the spring resets the pneumatic locker 504 to be in an inflated and locked state, so that the cylindrical block 502 fixed by the pneumatic locker 504 will no longer continue to rotate. The above is the prior art of the pneumatic locker 504, which will not be repeated below. After the pneumatic locker 504 fixes the cylindrical block 502, the clamping block 505 connected by the cylindrical block 502 can maintain effective stability after flipping.
[0035] By holding the annular handle 503 and rotating it, during the rotation of the annular handle 503, the cylindrical block 502 connected on one side can be synchronously driven to rotate inside the connecting block 501, thereby providing a structure connected to one end of the subsequent cylindrical block 502 for flipping. When the cylindrical block 502 is flipped to a specified position, the cylindrical block 502 is fixed by the pneumatic locker 504, so that the clamping block 505 connected by the cylindrical block 502 can maintain effective stability after flipping.
[0036] The implementation principle of a precise casting cutting machine adjustment mechanism of the present application is:
[0037] First, the No. 1 speed regulating motor 201 drives the No. 1 screw rod 202 on the output end to rotate, which can drive the No. 1 fixed block 204 on the No. 1 screw rod 202 to stably move in the "Y" axis direction on the No. 1 guide column 203, and the No. 1 fixed block 204 is connected to the outer "Z" axis moving mechanism 3, which can synchronously drive the "Z" axis moving mechanism 3 to move in the "Y" axis direction.
[0038] Secondly, by turning the handle at one end of the third screw rod 402, the third screw rod 402 can be stably rotated inside the second fixed block 304. At this time, the third screw rod 402 can drive the third fixed block 403 on the rod to stably displace on the third guide column 401. At this time, the third fixed block 403 can synchronously drive the angle adjustment mechanism 5 below to synchronously displace. By turning the handle at one end of the third screw rod 402, the third screw rod 402 can be stably rotated inside the second fixed block 304. At this time, the third screw rod 402 can drive the third fixed block 403 on the rod to stably displace on the third guide column 401. At this time, the third fixed block 403 can synchronously drive the angle adjustment mechanism 5 below to synchronously displace.
[0039] Finally, by holding the annular handle 503 and rotating it, during the rotation of the annular handle 503, the cylindrical block 502 connected on one side can be synchronously driven to rotate inside the connecting block 501, thereby providing a structure connected to one end of the subsequent cylindrical block 502 for flipping. When the cylindrical block 502 is flipped to the specified position, the cylindrical block 502 is fixed by the pneumatic locker 504, so that the clamping block 505 connected by the cylindrical block 502 can maintain effective stability after flipping.
[0040] It is obvious to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, and that the present application can be implemented in other specific forms without departing from the spirit or essential features of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting in all respects, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present application. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A precise casting cutting machine adjustment mechanism, characterized in that: include: Base; A "Y" axis moving mechanism, wherein the "Y" axis moving mechanism is arranged at the bottom of the base; A "Z" axis moving mechanism, wherein the "Z" axis moving mechanism is arranged above the "Y" axis moving mechanism; An "X" axis moving mechanism, wherein the "X" axis moving mechanism is arranged on one side of the "Z" axis moving mechanism; An angle adjustment mechanism is arranged below the "X" axis moving mechanism, and includes a connecting block bolted to the bottom of the "X" axis moving mechanism and a cylindrical block horizontally rotatably connected to the inside of the cylindrical hole of the connecting block, a horizontal cylindrical hole is opened inside the connecting block, and a vertical hole is opened above the cylindrical hole of the connecting block.
2. According to claim 1, a precise casting cutting machine adjustment mechanism is characterized by: The "Y" axis moving mechanism includes a No. 1 speed regulating motor bolted to the outer wall of one side of the base, a No. 1 screw connected to the output end of the No. 1 speed regulating motor, a No. 1 guide column welded to the inside of the bottom of the base, and a No. 1 fixed block slidably connected to the No. 1 screw and the No. 1 guide column, and the No. 1 guide column is arranged on both sides of the No. 1 screw.
3. The precise casting cutting machine adjustment mechanism according to claim 1, characterized in that: The "Z" axis moving mechanism includes a No. 2 speed regulating motor bolted to the bottom of the No. 1 fixed block, a No. 2 screw connected to the output end of the No. 2 speed regulating motor, a No. 2 guide column welded on both sides above the No. 1 fixed block, and a No. 2 fixed block slidably connected to the No. 2 screw and the No. 2 guide column.
4. The precise casting cutting machine adjustment mechanism according to claim 1, characterized in that: The "X" axis moving mechanism includes a No. 3 guide column welded on both ends of one side of the No. 2 fixed block, a No. 3 screw rod rotatably connected to the hole in the center of the No. 2 fixed block, and a No. 3 fixed block slidably connected to the No. 3 guide column and the No. 3 screw rod, and a rotating handle is clamped and fixed at one end of the No. 3 screw rod.
5. The precise casting cutting machine adjustment mechanism according to claim 1, characterized in that: The angle adjustment mechanism also includes an annular handle welded to one end of the connecting block.
6. The precise casting cutting machine adjustment mechanism according to claim 5, characterized in that: The angle adjustment mechanism also includes a pneumatic locker bolted inside the vertical hole of the connection block and a clamping block bolted to one end of the cylindrical block, and the bottom of the pneumatic locker fits the outer wall of the cylindrical block.