Efficient alloy resistor sand blasting jig
By designing alloy resistance sandblasting fixtures on one base, the continuous operation of coarse and decontamination processes is achieved, and the problem of manual loading and unloading in the existing technology increases costs and misalignment, improving production efficiency and product qualifications Rate.
Patent Information
- Application Number
- CN202421154114.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-24
AI Technical Summary
During the alloy resistance processing process, the two processes of coarse and decontamination in the prior art require two sandblasting fixtures, which leads to increased costs of manual loading and unloading, and is prone to misalignment, resulting in product waste and scrapping.
A high-efficiency alloy resistance sandblasting fixture was designed. By completing the two processes of coarseness and decontamination on a base, it only requires one material disassembly, and the conversion between processes is achieved through convenient cover replacement, using the substrate, The cover plate and the cover opening mechanism realize the continuous operation of the process.
Improve operational efficiency, reduce labor costs, avoid misalignment, improve product qualification rate, and reduce material waste.
Smart Images
Figure CN222289854U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing jigs, in particular to a high-efficiency alloy resistance sandblasting jig. Background Art
[0002] There are two processes in the alloy resistor processing, namely, roughening and decontamination, which are used to roughen the package and clean the oil, oxide layer and residual glue remaining on the surface of the alloy resistor respectively. In the prior art, these two processes are performed by two sandblasting jigs, namely a large sandblasting jig and a small sandblasting jig. There are two loading and unloading links in these two processes. After the semi-finished product is roughened in the large jig, it needs to be manually transferred to the small jig. On the one hand, the manual material placement process increases labor costs. On the other hand, misplacement is prone to occur during the two-step operation, resulting in product scrapping, increased material costs, and great waste. Utility Model Content
[0003] In view of the above problems, the purpose of the utility model is to provide a high-efficiency alloy resistance sandblasting fixture, which can effectively improve production efficiency and increase product qualification rate.
[0004] In order to solve the above technical problems, the technical solutions adopted by the utility model are as follows:
[0005] To sum up, the technical solution of the utility model has the following beneficial effects compared with traditional technical means: the utility model designs a new fixture structure for the production of alloy resistors, and both roughening and decontamination processes can be carried out on one base. During the processing, the material only needs to be swung once, and between the two processes of roughening and decontamination, only the cover plate needs to be replaced, and the replacement is very convenient. On the one hand, it improves the operating efficiency and reduces labor costs. On the other hand, the workpiece only needs to be swung once, avoiding the occurrence of dislocation during the second swing, eliminating material scrap and improving the product qualification rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0006] The foregoing and other objects, features and advantages of the present invention will become apparent from the following detailed description in conjunction with the accompanying drawings.
[0007] Figure 1 It is a schematic diagram of the main view of the base plate in the utility model;
[0008] Figure 2 It is a front view schematic diagram of the first cover plate in the utility model;
[0009] Figure 3 It is a front view schematic diagram of the second cover plate in the utility model;
[0010] Figure 4 It is a schematic diagram of the utility model product;
[0011] The numbers are as follows: 100, substrate; 110, placement slot; 111, support frame; 200, first cover plate; 210, material blocking cover; 300, second cover plate; 310, decontamination port; 400, bolt fixing hole; 500, cover opening mechanism; 510, first cover opening slot; 520, second cover opening slot; 600, limiting magnet; 700, product. DETAILED DESCRIPTION
[0012] The following is an ideal embodiment of the utility model. Through the following description, relevant staff can make various changes and modifications without departing from the technical concept of the utility model. The technical scope of the utility model is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.
[0013] The utility model is further described with reference to the following drawings:
[0014] like Figures 1 to 3 As shown, a high-efficiency alloy resistance sandblasting jig comprises a substrate 100, a first cover plate 200 and a second cover plate 300, wherein the substrate 100 is provided with a plurality of placement grooves 110, the first cover plate 200 and the second cover plate 300 can be covered on the substrate 100, a material blocking cover 210 is provided at a position of the first cover plate 200 corresponding to the placement grooves 110, and a decontamination port 310 is provided at a position of the second cover plate 300 corresponding to the placement grooves 110.
[0015] The base plate 100 , the first cover plate 200 and the second cover plate 300 are all provided with a plurality of bolt fixing holes 400 along the circumferential direction and at the same positions.
[0016] A cover opening mechanism 500 is provided on both sides of the substrate 100, the first cover plate 200 and the second cover plate 300. The cover opening mechanism 500 includes a first cover opening groove 510 provided on both sides of the substrate 100, and a second cover opening groove 520 provided on both sides of the first cover plate 200 and the second cover plate 300. The first cover opening groove 510 and the second cover opening groove 520 are alternately provided.
[0017] A grid-shaped support frame 111 is disposed at the bottom of the placement slot 110 .
[0018] The substrate 100 , the first cover plate 200 , and the second cover plate 300 are provided with limiting magnets 600 along the periphery thereof. The limiting magnets on the first cover plate 200 and the second cover plate 300 can be adsorbed onto the limiting magnets 600 on the substrate 100 .
[0019] like Figure 1 As shown, ten placement slots 110 are arranged in a row on the substrate 100 .
[0020] When the utility model is in use, the product 700 is placed on the substrate 100, and the first upper cover 200 is first covered, and the material blocking cover 210 is pressed on the product 700, and then the roughening treatment is performed. After the completion, the first upper cover 200 is opened, and then the second upper cover 300 is covered, and the oil, oxide layer and residual glue remaining on the surface of the alloy resistor are cleaned through the decontamination port 310.
[0021] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A high-efficiency alloy resistance sandblasting fixture, characterized by: The invention comprises a base plate, a first cover plate and a second cover plate, wherein the base plate is provided with a plurality of placement grooves, the first cover plate and the second cover plate can be covered on the base plate, a material blocking cover is provided at a position of the first cover plate corresponding to the placement grooves, and a decontamination port is provided at a position of the second cover plate corresponding to the placement grooves.
2. The high-efficiency alloy resistance sandblasting jig according to claim 1 is characterized in that: The base plate, the first cover plate and the second cover plate are all provided with a plurality of bolt fixing holes along the circumferential direction and in the same position.
3. The high-efficiency alloy resistance sandblasting jig according to claim 1 is characterized in that: A cover opening mechanism is provided on both sides of the substrate, the first cover plate and the second cover plate, and the cover opening mechanism includes a first cover opening groove provided on both sides of the substrate, and a second cover opening groove provided on both sides of the first cover plate and the second cover plate, and the first cover opening groove and the second cover opening groove are arranged alternately.
4. The high-efficiency alloy resistance sandblasting jig according to claim 1 is characterized in that: A grid-shaped support frame is arranged at the bottom of the placement groove.
5. The high-efficiency alloy resistance sandblasting jig according to claim 1 is characterized in that: The substrate, the first cover plate and the second cover plate are provided with limiting magnets along the periphery, and the limiting magnets on the first cover plate and the second cover plate can be adsorbed on the limiting magnets on the substrate.
6. The high-efficiency alloy resistance sandblasting jig according to claim 1 is characterized in that: Ten placement slots are arranged in a row on the base plate.