Adjustable carriage plate machining clamp with high adaptability
Through the power and rotation mechanism, clamping and multi-angle adjustment of the cabin plates of different specifications and large sizes is realized, and waste is collected automatically, which solves the problems of low adaptability and efficiency of the machining fixture of the existing technology, and improves the processing accuracy and efficiency .
Patent Information
- Application Number
- CN202420085429.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing box plate processing fixtures have fixed sizes, which are difficult to adapt to box plates of different sizes, and are inefficient during multi-angle processing. Frequent fixture replacement and manual adjustment are required, which reduces work efficiency and practicality.
An adjustable cabin plate processing fixture with strong adaptability is designed, and the power mechanism and rotating mechanism are used to achieve clamping and multi-angle adjustment of cabin plates of different specifications and sizes, and waste is automatically collected through the collection mechanism to reduce manual treatment.
It realizes rapid clamping and multi-angle processing of different specifications and sizes, avoids shaking, improves processing accuracy and efficiency, and saves time through automatic collection and improves work efficiency.
Smart Images
Figure CN222289877U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing fixtures, in particular to an adjustable compartment plate processing fixture with strong adaptability. Background Art
[0002] The box panel refers to the side covering panel of the car compartment, which is usually made of metal or plastic materials. Its main function is to protect the internal structure and passengers of the car compartment, and it also plays a role in increasing the strength of the car body and reducing noise. The box panel usually has door and window openings for passengers to enter and exit and observe the external environment. In some commercial vehicles, the box panel can also be modified as needed to increase the function of cargo storage and transportation. During the processing of the box panel, a clamp is required to clamp and fix it.
[0003] During use, some existing car body panel processing fixtures are usually of fixed sizes. When car bodies of different sizes need to be processed, different fixtures need to be replaced, which takes a lot of time and reduces work efficiency. Moreover, during the processing, the fixture and the operating table are usually fixedly connected. When the car body needs to be processed at multiple angles, the car body on the positioning fixture needs to be loosened, the angle of the car body needs to be adjusted, and finally the car body needs to be fixed, which reduces the practicality of the device. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes an adjustable compartment plate processing fixture with strong adaptability.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A highly adaptable and adjustable box plate processing fixture comprises an operating table, the top of the operating table is rotatably connected to a base, the top of the operating table is provided with a rotating mechanism for rotating the base, through grooves and slide grooves are respectively opened at both ends of the top of the base, a slide seat is fixed in the through groove, two first sliding blocks are respectively slidably connected in the slide seat, a connecting seat is fixed on the top of the two first sliding blocks, a power mechanism for driving the two connecting seats is provided in the slide groove, a fixing mechanism for fixing the box plate is provided on the side wall of the connecting seat, and a collecting mechanism for collecting box plate waste is provided on the top of the connecting seat. During use, the device is moved by the movement The force mechanism drives the two connecting seats to move closer to each other, so that the compartment plates of different sizes can be clamped and fixed, and the compartment plates can be fixed for a second time in cooperation with the fixing mechanism to prevent the compartment plates from shaking during processing, avoid inaccurate processing dimensions, and affect the later installation work. When it is necessary to process the compartment plates at multiple angles, the base can be rotated by the rotating mechanism to achieve multi-angle adjustment of the compartment plates, thereby improving the practicality of the device. After the processing of the compartment plates is completed, the power mechanism cooperates with the collection mechanism to automatically collect the waste generated by the processing of the compartment plates, without the need for manual processing in the later stage, saving a lot of time and improving work efficiency.
[0007] As a further solution of the present utility model, the rotating mechanism includes a second gear, a second rotating shaft is rotatably connected to the middle of the top of the operating table, and one end of the second rotating shaft is fixed to the bottom of the base, and a second gear is sleeved on the side wall of the second rotating shaft, and a first gear is rotatably connected to one end of the top of the operating table, and the first gear and the second gear are meshed, and a second motor is fixed to the bottom of the operating table, and the output shaft of the second motor is fixed to the first gear. When multi-angle processing of the compartment plate is required, the second motor is driven to drive the first gear to rotate, and the second gear cooperates to drive the second rotating shaft to rotate, and then drive the base to rotate, so as to realize multi-angle processing and adjustment of the compartment plate, thereby improving the practicality of the device.
[0008] As a further scheme of the utility model, the power mechanism includes a bidirectional screw rod, a bidirectional screw rod is rotatably connected in the slide groove, and one end of the bidirectional screw rod passes through the outer wall of the slide groove, two second sliding blocks are slidably connected in the slide groove, and the tops of the two second sliding blocks are respectively fixed to one end of two connecting seats, the side walls of the two second sliding blocks are provided with a first threaded hole, and the directions of the two first threaded holes are opposite, the two second sliding blocks and the bidirectional screw rod are adapted, and a first motor is fixed to the side wall of the base, the output shaft of the first motor is fixed to the bidirectional screw rod, and the bidirectional screw rod is driven forward and reversed by the first motor, and the two first threaded holes are used to make the two second sliding blocks approach or distance from each other, thereby driving the two connecting seats approach or distance from each other, thereby realizing the fixing of compartment plates of different specifications and sizes.
[0009] As a further solution of the present invention, the fixing mechanism includes an L-shaped support plate, L-shaped support plates are fixed at both ends of the two connecting seats, second threaded holes are opened on the tops of the four L-shaped support plates, lead screws are sleeved on the tops of the four L-shaped support plates, and the four second threaded holes are respectively adapted to the four lead screws, hand wheels are fixed on the tops of the four lead screws, and extrusion blocks are fixed on the bottoms of the four lead screws. The lead screws are driven to rotate by turning the hand wheels, and the second threaded holes are used to drive them to move downward, close to the compartment plate, until the four contact the four corners of the top of the compartment plate respectively, and squeeze the compartment plate to prevent the compartment plate from shaking during the processing, resulting in inaccurate processing dimensions and affecting the later installation work.
[0010] As a further solution of the utility model, a connecting rod is fixed on the top of the two connecting seats, and the side walls of the two connecting rods are respectively sleeved with a first connecting plate and a second connecting plate, one end of the first connecting plate and one end of the second connecting plate are sleeved with the same first rotating shaft, and the side wall of the first rotating shaft is sleeved with a third connecting plate, one end of the third connecting plate is fixed with an arc plate, and the other end of the bottom of the operating table is provided with a second through hole, and the other end of the two parts of the base is provided with a first through hole, and the first through hole and the second through hole are connected, and a guide plate is fixed on the side wall of the second through hole, and the first motor is driven to rotate in the opposite direction to make the two second sliders move away from each other, thereby driving the two connecting seats to move away from each other. In the process of the two connecting seats moving away from each other, the angle between the first connecting plate and the second connecting plate gradually increases, and the arc plate can be pushed toward the first through hole by cooperating with the third connecting plate. In the process of moving the arc plate, waste generated on the surface of the compartment plate due to processing can slide through the first through hole and the second through hole to the guide plate, and finally fall into the collection container and be collected, without the need for manual processing in the later stage, saving a lot of time and improving work efficiency.
[0011] The beneficial effects of the utility model are:
[0012] 1. During the use of this device, the power mechanism drives the two connecting seats to approach each other, so that the compartment plates of different sizes can be clamped and fixed, and the compartment plates can be fixed for a second time in conjunction with the fixing mechanism to prevent the compartment plates from shaking during processing, avoid inaccurate processing dimensions, and affect the later installation work. When the compartment plates need to be processed at multiple angles, the base can be rotated by the rotating mechanism to achieve multi-angle adjustment of the compartment plates, thereby improving the practicality of the device.
[0013] 2. After the processing of the compartment plate is completed, the power mechanism cooperates with the collection mechanism to realize automatic collection of the waste generated by the processing of the compartment plate, without the need for manual processing later, saving a lot of time and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1This is a structural schematic diagram of a highly adaptable and adjustable compartment plate processing fixture proposed by the utility model;
[0015] Figure 2 This is a schematic diagram of a first connecting plate, a first rotating shaft, a second connecting plate, a third connecting plate and an arc-shaped plate of a highly adaptable and adjustable compartment plate processing fixture proposed by the utility model;
[0016] Figure 3 This is a schematic diagram of the second motor, the first gear, the second gear and the second rotating shaft of the highly adaptable and adjustable compartment plate processing fixture proposed by the utility model.
[0017] In the figure: 1. operating table; 2. base; 3. guide plate; 4. through groove; 5. slide seat; 6. slide groove; 7. bidirectional screw; 8. first motor; 9. connecting seat; 10. L-shaped support plate; 11. hand wheel; 12. screw; 13. extrusion block; 14. first slider; 15. second slider; 16. connecting rod; 17. first connecting plate; 18. first rotating shaft; 19. second connecting plate; 20. third connecting plate; 21. arc plate; 22. second motor; 23. first gear; 24. second gear; 25. first through hole; 26. second through hole; 27. second rotating shaft. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0019] Reference Figure 1-Figure 3A highly adaptable and adjustable box plate processing fixture comprises an operating table 1, the top of the operating table 1 is rotatably connected to a base 2, a rotating mechanism for rotating the base 2 is provided on the top of the operating table 1, through grooves 4 and slide grooves 6 are respectively provided at both ends of the top of the base 2, a slide seat 5 is fixed in the through groove 4, two first sliders 14 are respectively slidably connected in the slide seat 5, a connecting seat 9 is fixed on the top of the two first sliders 14, a power mechanism for driving the two connecting seats 9 is provided in the slide groove 6, a fixing mechanism for fixing the box plate is provided on the side wall of the connecting seat 9, and a collecting mechanism for collecting box plate waste is provided on the top of the connecting seat 9. During use, the device is The power mechanism drives the two connecting seats 9 to approach each other, so as to clamp and fix the compartment plates of different specifications and sizes, and cooperates with the fixing mechanism to perform secondary fixation on the compartment plates to prevent the compartment plates from shaking during the processing, avoid inaccurate processing dimensions, and affect the later installation work. When it is necessary to perform multi-angle processing on the compartment plates, the base 2 can be rotated by the rotating mechanism to realize multi-angle adjustment of the compartment plates, thereby improving the practicality of the device. After the processing of the compartment plates is completed, the power mechanism cooperates with the collection mechanism to realize automatic collection of waste generated by the processing of the compartment plates, without the need for manual processing in the later stage, saving a lot of time and improving work efficiency.
[0020] Reference Figure 3 In a preferred embodiment, the rotating mechanism includes a second gear 24, a second rotating shaft 27 is rotatably connected to the middle of the top of the operating platform 1, and one end of the second rotating shaft 27 is fixed to the bottom of the base 2, and the second gear 24 is sleeved on the side wall of the second rotating shaft 27, and a first gear 23 is rotatably connected to one end of the top of the operating platform 1, and the first gear 23 and the second gear 24 are meshed, and a second motor 22 is fixed to the bottom of the operating platform 1, and the output shaft of the second motor 22 is fixed to the first gear 23. When it is necessary to perform multi-angle processing on the compartment plate, the second motor 22 is driven to drive the first gear 23 to rotate, and the second gear 24 is cooperated to drive the second rotating shaft 27 to rotate, and then drive the base 2 to rotate, so as to realize the multi-angle processing and adjustment of the compartment plate, thereby improving the practicality of the device.
[0021] Reference Figure 2 and Figure 3In a preferred embodiment, the power mechanism includes a bidirectional screw rod 7, which is rotatably connected in the slide groove 6, and one end of the bidirectional screw rod 7 passes through the outer wall of the slide groove 6, and two second sliders 15 are respectively slidably connected in the slide groove 6, and the tops of the two second sliders 15 are respectively fixed to one end of the two connecting seats 9, and the side walls of the two second sliders 15 are provided with first threaded holes, and the directions of the two first threaded holes are opposite, and the two second sliders 15 and the bidirectional screw rod 7 are both adapted, and a first motor 8 is fixed to the side wall of the base 2, and the output shaft of the first motor 8 is fixed to the bidirectional screw rod 7, and the bidirectional screw rod 7 is driven forward and reversely by the first motor 8, and the two first threaded holes are used to make the two second sliders 15 approach each other or principle each other, thereby driving the two connecting seats 9 to approach each other or move away from each other, so as to realize the fixing of compartment plates of different specifications and sizes.
[0022] Reference Figure 1 and Figure 2 In a preferred embodiment, the fixing mechanism includes an L-shaped support plate 10, and L-shaped support plates 10 are fixed at both ends of the two connecting seats 9. Second threaded holes are opened on the tops of the four L-shaped support plates 10, and screws 12 are sleeved on the tops of the four L-shaped support plates 10, and the four second threaded holes are respectively adapted to the four screws 12, and hand wheels 11 are fixed on the tops of the four screws 12, and extrusion blocks 13 are fixed on the bottoms of the four screws 12. By turning the hand wheel 11, the screws 12 are driven to rotate, and the second threaded holes are used to drive the extrusion blocks 13 to move downward, close to the compartment plate, until the four extrusion blocks 13 are respectively in contact with the four corners of the top of the compartment plate and squeeze the compartment plate to prevent the compartment plate from shaking during the processing, resulting in inaccurate processing dimensions and affecting the later installation work.
[0023] Reference Figure 2 and Figure 3In a preferred embodiment, a connecting rod 16 is fixed on the top of each of the two connecting seats 9, and a first connecting plate 17 and a second connecting plate 19 are respectively sleeved on the side walls of the two connecting rods 16. One end of the first connecting plate 17 and one end of the second connecting plate 19 are sleeved with the same first rotating shaft 18, and a third connecting plate 20 is sleeved on the side wall of the first rotating shaft 18, and an arc plate 21 is fixed on one end of the third connecting plate 20. A second through hole 26 is opened at the other end of the bottom of the operating table 1, and a first through hole 25 is opened at the other end of the two parts of the base 2, and the first through hole 25 and the second through hole 26 are connected, and a material guide plate 3 is fixed on the side wall of the second through hole 26. By driving the first motor 8 to rotate in the opposite direction, the two second sliders 15 are moved away from each other, thereby driving the two connecting seats 9 to move away from each other. In the process of the two connecting seats 9 moving away from each other, the angle between the first connecting plate 17 and the second connecting plate 19 gradually increases, and the arc plate 21 can be pushed toward the first through hole 25 in cooperation with the third connecting plate 20. In the process of the movement of the arc plate 21, the waste generated on the surface of the compartment plate due to processing can slide through the first through hole 25 and the second through hole 26 to the guide plate 3, and finally fall into the collection container to be collected, without the need for subsequent manual processing, thus saving a lot of time and improving work efficiency.
[0024] Working principle of this embodiment: During use of this device, a collecting container is placed at the bottom of the guide plate 3 in advance, and the compartment plate to be processed is placed on the top of the base 2. The first motor 8 is driven to drive the bidirectional screw rod 7 to rotate, and cooperate with the two first threaded holes to make the two second sliders 15 approach each other, and then drive the two connecting seats 9 to approach each other, and preliminarily fix the compartment plate. Through the moving distance of the two connecting seats 9, compartment plates of different sizes can be fixed. After the compartment plate is preliminarily fixed, the hand wheel 11 is turned to drive the screw rod 12 to rotate, and cooperate with the second threaded hole to drive the extrusion block 13 to move downward and approach the compartment plate until the four extrusion blocks 13 are respectively in contact with the four corners of the top of the compartment plate, and squeeze the compartment plate to prevent the compartment plate from shaking during the processing, resulting in inaccurate processing dimensions and affecting the later installation work. When it is necessary to process the compartment plate at multiple angles, the second motor 22 is driven to drive the first gear 23 to rotate, and cooperate with the second gear 23 to rotate. The second gear 24 drives the second rotating shaft 27 to rotate, and then drives the base 2 to rotate, so as to realize the multi-angle processing and adjustment of the compartment plate. After the processing is completed, the hand wheel 11 is rotated in the opposite direction to move the extrusion block 13 upward to release the fixation of the compartment plate, and then drive the second motor 22 to rotate in the opposite direction to restore the compartment plate to its original position, and then drive the first motor 8 to rotate in the opposite direction to make the two second sliders 15 move away from each other, thereby driving the two connecting seats 9 to move away from each other. In the process of the two connecting seats 9 moving away from each other, the angle between the first connecting plate 17 and the second connecting plate 19 gradually increases, and the third connecting plate 20 can be used to push the arc plate 21 toward the first through hole 25. In the process of the movement of the arc plate 21, the waste generated on the surface of the compartment plate due to processing can slide through the first through hole 25 and the second through hole 26 to the guide plate 3, and finally fall into the collection container and be collected, without the need for manual processing in the later stage, saving a lot of time and improving work efficiency.
[0025] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0026] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0027] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0028] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A highly adaptable and adjustable car plate processing fixture, comprising an operating table (1), characterized in that: The top of the operating table (1) is rotatably connected to a base (2), and a rotating mechanism for rotating the base (2) is provided on the top of the operating table (1). A through groove (4) and a slide groove (6) are respectively provided at two ends of the top of the base (2). A slide seat (5) is fixed in the through groove (4), and two first sliding blocks (14) are respectively slidably connected in the slide seat (5). A connecting seat (9) is fixed on the top of the two first sliding blocks (14). A power mechanism for driving the two connecting seats (9) is provided in the slide groove (6), and a fixing mechanism for fixing a compartment plate is provided on the side wall of the connecting seat (9). A collecting mechanism for collecting compartment plate waste is provided on the top of the connecting seat (9).
2. The highly adaptable and adjustable cabin plate processing fixture according to claim 1 is characterized in that: The rotating mechanism comprises a second gear (24); a second rotating shaft (27) is rotatably connected to the middle of the top of the operating platform (1); one end of the second rotating shaft (27) is fixed to the bottom of the base (2); a second gear (24) is sleeved on the side wall of the second rotating shaft (27); a first gear (23) is rotatably connected to one end of the top of the operating platform (1); the first gear (23) and the second gear (24) are meshed; a second motor (22) is fixed to the bottom of the operating platform (1); and an output shaft of the second motor (22) is fixed to the first gear (23).
3. The highly adaptable and adjustable cabin plate processing fixture according to claim 1 is characterized in that: The power mechanism comprises a bidirectional screw (7), the bidirectional screw (7) is rotatably connected in the slide groove (6), and one end of the bidirectional screw (7) passes through the outer wall of the slide groove (6), two second sliders (15) are slidably connected in the slide groove (6), and the tops of the two second sliders (15) are respectively fixed to one end of two connecting seats (9), the side walls of the two second sliders (15) are each provided with a first threaded hole, and the directions of the two first threaded holes are opposite, the two second sliders (15) are both adapted to the bidirectional screw (7), and the side wall of the base (2) is fixed with a first motor (8), and the output shaft of the first motor (8) is fixed to the bidirectional screw (7).
4. The highly adaptable and adjustable cabin plate processing fixture according to claim 1 is characterized in that: The fixing mechanism comprises an L-shaped support plate (10), both ends of the two connecting seats (9) are fixed with an L-shaped support plate (10), the tops of the four L-shaped support plates (10) are each provided with a second threaded hole, the tops of the four L-shaped support plates (10) are each sleeved with a lead screw (12), and the four second threaded holes are respectively adapted to the four lead screws (12), the tops of the four lead screws (12) are each fixed with a hand wheel (11), and the bottoms of the four lead screws (12) are each fixed with an extrusion block (13).
5. The highly adaptable and adjustable cabin plate processing fixture according to claim 1 is characterized in that: A connecting rod (16) is fixed on the top of each of the two connecting seats (9); a first connecting plate (17) and a second connecting plate (19) are respectively sleeved on the side walls of the two connecting rods (16); one end of the first connecting plate (17) and one end of the second connecting plate (19) are sleeved with the same first rotating shaft (18); a third connecting plate (20) is sleeved on the side wall of the first rotating shaft (18); and an arc-shaped plate (21) is fixed on one end of the third connecting plate (20).
6. The highly adaptable and adjustable cabin plate processing fixture according to claim 1 is characterized in that: A second through hole (26) is provided at the other end of the bottom of the operating table (1), a first through hole (25) is provided at the other end of the two parts of the base (2), and the first through hole (25) and the second through hole (26) are connected, and a material guide plate (3) is fixed to the side wall of the second through hole (26).