Efficient glass fiber layer cutting equipment

By setting up a feeding mechanism and cutting mechanism on the glass fiber cutting equipment, the multi-roll of glass fibers is stably installed using the bracket and slot structure, and efficient cutting is achieved through heating rollers and cutting knives, the low cutting efficiency of glass fibers in the prior art is solved. The problem of cutting efficiency and safety is improved.

CN222290269UActive Publication Date: 2025-01-03SHANGHAI GUOBO AUTOMOTIVE SCI & TECH CO LTD
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Patent Information

Application Number
CN202421163313.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-03
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The prior art has low efficiency in the process of glass fiber cutting, and requires frequent replacement of coil materials, resulting in low cutting efficiency.

Method used

An efficient cutting equipment for fiberglass layer is designed, including a rack, a feeding mechanism and a cutting mechanism. By setting a loading mechanism and a cutting mechanism on the rack, multiple mounting rods are allowed to be inserted into the fiberglass roll, using brackets and cards. The groove structure stabilizes the mounting rod to achieve simultaneous cutting of multi-roll glass fibers, and achieves flat cutting through heating rollers and cutters.

Benefits of technology

It improves the efficiency of glass fiber cutting, reduces the time to replace coils, improves cutting efficiency and safety, and ensures the flatness and ease of storage of glass fiber layer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to efficient glass fiber layer cutting equipment, and relates to the field of coiled material cutting devices.The efficient glass fiber layer cutting equipment comprises a rack, a feeding mechanism and a cutting mechanism, the rack is of a horizontal plate structure, the feeding mechanism comprises a plurality of supports and a plurality of mounting rods, the supports are arranged in pairs, and the same pair of supports are vertically fixed to the two sides of the rack; the multiple pairs of supports are arranged in the length direction of the rack, one end of the mounting rod is detachably connected with one support, the mounting rod is used for mounting a glass fiber roll, and the cutting mechanism is arranged at one end of the rack and used for cutting glass fibers. The glass fiber material cutting device has the effect of improving the glass fiber material cutting efficiency.
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Description

Technical Field

[0001] The present application relates to the field of coil material cutting devices, and in particular to a highly efficient glass fiber layer cutting device. Background Art

[0002] As an important high-temperature resistant thermal insulation material, glass fiber is increasingly valued in battery packs due to its high-temperature resistance and low thermal conductivity.

[0003] The glass fiber must be designed in size and shape according to the requirements of the exhaust system of fuel vehicles, and cut according to the designed size and shape; when cutting, a roll of glass fiber is usually placed and unwound on the cutting equipment, and then the glass fiber is cut by the cutting equipment. According to the design requirements of the battery pack, it is often necessary to use multiple layers of glass fiber to wrap the battery pack, so the cutting process of glass fiber is in great demand.

[0004] The above-mentioned related technical solutions have the following defects: in actual production, cutting the rolled glass fiber into blocks requires users to frequently replace the glass fiber rolls, and the efficiency of cutting the glass fiber layer by layer is low. Utility Model Content

[0005] In order to improve the efficiency of cutting and processing glass fiber materials, the present application provides a glass fiber layer high-efficiency cutting device.

[0006] The present application provides a glass fiber layer high-efficiency cutting device adopts the following technical solution:

[0007] A glass fiber layer high-efficiency cutting device comprises a frame, a feeding mechanism and a cutting mechanism. The frame is a horizontal plate structure. The feeding mechanism comprises a plurality of brackets and a plurality of mounting rods. The brackets are arranged in pairs. The same pair of brackets are vertically fixed on both sides of the frame. The plurality of pairs of brackets are arranged along the length direction of the frame. One end of the mounting rod is detachably connected to a bracket. The mounting rod is used to install a glass fiber roll. The cutting mechanism is arranged at one end of the frame. The cutting mechanism is used to cut the glass fiber.

[0008] By adopting the above technical solution and arranging a feeding mechanism on the frame, the user can insert multiple installation rods into the middle through holes of the glass fiber roll respectively, and by clamping the installation rods on the brackets, the glass fiber rolls can be rotated and discharged on the installation rods. The user can install multiple rolls of glass fiber on multiple brackets and introduce the glass fibers into the cutting mechanism for cutting. The cutting mechanism can cut multiple glass fibers at the same time, thereby improving the cutting efficiency. Multiple glass fiber rolls on the feeding mechanism can be exhausted at the same time, and the user can install new glass fiber rolls on the feeding mechanism and insert the glass fibers into the cutting mechanism, thereby saving time for replacing glass fiber rolls.

[0009] Optionally, a first card slot is provided on the bracket, the first card slot is provided on the upper end surface of the bracket, and the mounting rod is clamped in the first card slot.

[0010] By adopting the above technical solution, a slot is provided at the end of the bracket so that the mounting rod can be horizontally arranged between two brackets, and one end of the mounting rod is clamped with a bracket, so that the mounting rod can be conveniently and quickly installed on the bracket.

[0011] Optionally, a second card slot is opened in the middle of the bracket, and the opening direction of the second card slot is inclined downward.

[0012] By adopting the above technical solution, by opening the second card slot in the middle of the bracket, and making the second card slot inclined, when the user installs the installation rod in the second card slot, the installation rod can remain stable at the bottom of the second card slot under the action of its own weight, thereby reducing the probability of the installation rod falling off the bracket. The user can set multiple installation rods on the bracket, thereby increasing the number of glass fiber rolls installed on the feeding mechanism.

[0013] Optionally, the cutting mechanism includes a casing, a cutter and a discharge plate. The casing is fixed on one side of a frame. A feed channel is horizontally opened on the casing, and the feed channel runs through the casing. The length direction of the feed channel is parallel to the length direction of the frame. The cutter is slidably connected in the casing and is located above the feed channel. The cutter is used to move vertically back and forth and cut the glass fiber. The discharge plate is horizontally installed on the side outside the casing away from the frame.

[0014] By adopting the above technical solution, a cutter is arranged inside the casing so that multiple glass fiber rolls can be laid flat and inserted into the feed channel, and the cutter can cut multiple glass fibers when moving vertically. By arranging a discharge plate outside the casing, multiple glass fiber layers can be laid flat on the discharge plate for cutting, thereby keeping the glass fiber layers flat and convenient for users to store.

[0015] Optionally, a plurality of heating rollers are provided on the frame, and the heating rollers are rotatably connected between the cutting mechanism and the feeding mechanism, and the heating rollers are used to generate heat and heat-seal a plurality of glass fibers.

[0016] By adopting the above technical solution, a heating roller is arranged on the frame, so that the heating roller can generate heat and roll multiple layers of glass fiber, so that the glass fiber layers can overlap each other and form a thicker glass fiber wrapping layer, so that the glass fiber layer is flatter when the cutter cuts.

[0017] Optionally, a feeding rack is provided on one side of the frame, and the feeding rack includes a cross beam and a side beam. The cross beam is horizontally arranged above the frame, and the side beam is connected to the cross beam and slidably connected to the ground. A winder and a pull rope are installed on the feeding rack, and the winder is fixed on the feeding rack. One end of the pull rope is fixed on the winding roller of the winder, and the other end is detachably connected to the mounting rod.

[0018] By adopting the above technical solution, a feed rack is arranged on the frame so that the feed rack can slide on the ground. The user can slide the feed rack to the position where the glass fiber rolls are stacked and connect the mounting rod with the glass fiber rolls to the pull rope, so that the winding roller of the winder rotates, and the pull rope drives the glass fiber roll to lift. The glass fiber roll can be moved to different brackets by sliding the feed rack. At this time, the user controls the movement of the winder to make the mounting rod fall and install it on the bracket, thereby improving the efficiency of replacing the glass fiber roll.

[0019] Optionally, a plurality of pulleys are rotatably connected to the feed rack, a slide rail is provided at the bottom of the feed rack, the length direction of the slide rail is parallel to the length direction of the rack, and the pulleys are rotatably connected to the slide rail.

[0020] By adopting the above technical solution, a pulley is set at the bottom of the feeding rack so that the feeding rack can slide on the ground through the pulley, and a slide rail is set on one side of the rack so that the slide rail plays a guiding role, thereby facilitating the user to control the sliding direction of the feeding rack.

[0021] Optionally, two branch ropes are provided at one end of the pull rope away from the winder, and the two branch ropes are intertwined to form a pull rope. The ends of the branch ropes are connected with hooks, which are used to clamp with the end of the mounting rod. A fixed pulley one is rotatably connected to the middle part of the feed rack, and the pull rope is hung on the fixed pulley one. Two fixed pulleys two are rotatably connected to the feed rack, and the fixed pulleys two are flush and symmetrically arranged on both sides of the fixed pulley one, and one branch rope is hung on one fixed pulley two.

[0022] By adopting the above technical solution, a branch rope is set at one end of the pull rope. When the two ends of the two branch ropes are respectively connected to the two ends of the installation rod, the user controls the action of the winder, so that the pull rope can drive the two branch ropes to move synchronously, and then the two ends of the installation rod can be aligned and move synchronously, so that the installation rod and the glass fiber roll can be kept in a horizontal state when rising and falling, reducing the chance of the installation rod tilting and falling, and improving the safety of use.

[0023] In summary, the beneficial technical effects of this application are:

[0024] 1. By arranging a feeding mechanism on the frame, the user can insert multiple mounting rods into the middle through holes of the glass fiber roll respectively, and by clamping the mounting rods on the brackets, the glass fiber rolls can be rotated on the mounting rods and discharged. The user can install multiple rolls of glass fiber on multiple brackets and guide the glass fibers into the cutting mechanism for cutting. The cutting mechanism can cut multiple sheets of glass fiber at the same time, thereby improving the cutting efficiency. Multiple glass fiber rolls on the feeding mechanism can be exhausted at the same time, and the user can install new glass fiber rolls on the feeding mechanism and insert the glass fibers into the cutting mechanism, thereby saving the time of replacing the glass fiber rolls.

[0025] 2. By opening the second card slot in the middle of the bracket and making the second card slot inclined, when the user installs the installation rod in the second card slot, the installation rod can remain stable at the bottom of the second card slot under the action of its own weight, reducing the probability of the installation rod coming off the bracket. The user can set multiple installation rods on the bracket, thereby increasing the number of glass fiber rolls installed on the feeding mechanism;

[0026] 3. By setting a branch rope at one end of the pull rope, when the two ends of the two branch ropes are respectively connected to the two ends of the installation rod, the user controls the action of the winder, so that the pull rope can drive the two branch ropes to move synchronously, and then the two ends of the installation rod can be aligned and move synchronously, so that the installation rod and the glass fiber roll can be kept in a horizontal state when rising and falling, reducing the chance of the installation rod tilting and falling, and improving the safety of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0028] Figure 2 It is a schematic diagram of the installation position of the cutter in the embodiment of the present application.

[0029] Figure 3 Schematic diagram of the position of the heating roller in the embodiment of the present application.

[0030] Figure numerals: 1. frame; 2. feeding mechanism; 21. bracket; 211. slot one; 212. slot two; 22. mounting rod; 3. cutting mechanism; 31. casing; 311. feed channel; 32. cutter; 33. discharge plate; 4. feeding rack; 41. pulley; 42. slide rail; 43. winder; 44. pull rope; 440. branch rope; 441. hook; 442. fixed pulley one; 443. fixed pulley two; 5. heating roller. DETAILED DESCRIPTION

[0031] The present application is further described in detail below in conjunction with the accompanying drawings.

[0032] The present application embodiment discloses a glass fiber layer efficient cutting device, referring to Figure 1 and Figure 2 , including a frame 1, a feeding mechanism 2 and a cutting mechanism 3. The frame 1 is a horizontal plate. The feeding mechanism 2 is installed on the upper surface of the frame 1. The feeding mechanism 2 is used to install the rolled glass fiber raw material. The cutting mechanism 3 is arranged on one side of the frame 1. Multiple rolls of glass fiber are respectively installed on the feeding mechanism 2 and stacked on each other and fed into the cutting mechanism 3. The cutting mechanism 3 cuts the glass fiber layer.

[0033] Reference Figure 1 and Figure 2The feeding mechanism 2 includes a plurality of brackets 21, which are arranged in pairs. The two brackets 21 of the same pair are symmetrically arranged on both sides of the frame 1, and the plurality of pairs of brackets 21 are arranged at intervals along the length direction of the frame 1. The bracket 21 is detachably connected with a mounting rod 22, and a slot is provided on the bracket 21. One end of the mounting rod 22 is snapped into the slot of a bracket 21, so that the mounting rod 22 is detachably connected to the bracket 21. The user inserts the mounting rod 22 into the middle through hole of the glass fiber roll, so that the glass fiber roll can be arranged on one side of the cutting mechanism 3 and rotated relative to the mounting rod 22, thereby achieving the effect of continuous feeding.

[0034] Reference Figure 2 and Figure 3 The bracket 21 is provided with a first card slot 211 and a second card slot 212. The first card slot 211 is provided on the top end surface of the bracket 21. The first card slot 211 is an arc-shaped slot, and the second card slot 212 is an inclined slot. The opening direction of the second card slot 212 is inclined upward. When the user inserts the installation rod 22 into the second card slot 212, the installation rod 22 automatically slides to the bottom of the second card slot 212.

[0035] Reference Figure 2 and Figure 3 The cutting mechanism 3 includes a housing 31, a cutter 32 and a discharge plate 33. The housing 31 is fixed on the ground. A feed channel 311 is provided on the housing 31. The feed channel 311 is horizontally provided and runs through the housing 31. The length direction of the frame 1 is flush with the length direction of the feed channel 311. The frame 1 is connected to the housing 31. The cutter 32 is slidably connected in the housing 31 and is located in the feed channel 311. The length direction of the cutter 32 is parallel to the length direction of the mounting rod 22. A power mechanism is connected to the cutter 32. The power mechanism can be set as a cylinder. The cutter 32 reciprocates vertically in the housing 31 through the power mechanism. When the glass fiber layer enters the feed channel 311, the cutter 32 can fall vertically and cut the glass fiber layer. The discharge plate 33 is horizontally arranged and fixed on the outer surface of the housing 31. The discharge plate 33 is located on the side of the housing 31 away from the frame 1. When the glass fiber layer to be cut is large in size, the glass fiber layer can be laid flat on the discharge plate 33. At this time, the cutter 32 is controlled to fall and cut the glass fiber layer, so that the cut glass fiber layer remains flat, which is convenient for users to store.

[0036] Reference Figure 3 Two heating rollers 5 are arranged on the frame 1, and the heating rollers 5 are located between the feeding mechanism 2 and the cutting mechanism 3. The frame 1 is provided with an axle seat, and the two heating rollers 5 are rotatably connected to the axle seat, and the length direction of the heating rollers 5 is parallel to the length direction of the mounting rod 22. A heating resistor wire can be arranged on the heating roller 5, and heating is performed by power supply. The user puts multiple glass fiber rolls between the two heating rollers 5, so that the heating rollers 5 can heat-seal the multiple glass fibers into a composite single glass fiber by heating.

[0037] Reference Figure 1 and Figure 2 A feeding rack 4 is arranged outside the frame 1, and the feeding rack 4 is slidably connected to the ground. The feeding rack 4 includes a crossbeam and two side beams. The crossbeam is arranged horizontally, and the two side beams are respectively fixed at both ends of the crossbeam. The side beams are slidably connected to the ground, and the position of the crossbeam is higher than the bracket 21. A winder 43 and a pull rope 44 are provided on the feeding rack 4. The winder 43 is fixed on the feeding rack 4. One end of the pull rope 44 is fixed on the winding roller of the winder 43, and the other end is detachably connected to the mounting rod 22. The user can slide the feeding rack 4 to move the feeding rack 4 to one side of the frame 1. The user installs the mounting rod 22 on the glass fiber roll and connects the pull rope 44 to the mounting rod 22. The winder 43 can be used to control the winding of the pull rope 44, so as to lift the glass fiber roll. At this time, the user slides the feeding rack 4 to move the feeding rack 4 to the bracket 21 at different positions. By controlling the action of the winder 43, the glass fiber roll can fall, so that the mounting rod 22 can be installed in the slot 1 211 or the slot 2 212, which is convenient for use.

[0038] Reference Figure 1 and Figure 2 The bottom of the feeding rack 4 is rotatably connected with a plurality of pulleys 41, and the feeding rack 4 is slidably connected to the ground through the pulleys 41. Two slide rails 42 are fixedly connected to the ground. The length direction of the slide rails 42 is parallel to the length direction of the frame 1. The two slide rails 42 are respectively fixed on both sides of the frame 1. The pulleys 41 are clamped in the slide rails 42. The slide rails 42 play a guiding role, so that the feeding rack 4 can slide along the length direction of the frame 1, which is convenient for users to control the sliding direction of the feeding rack 4.

[0039] Reference Figure 1 and Figure 2 One end of the pull rope 44 away from the winder 43 is connected to two branch ropes 440, one end of the two branch ropes 440 is intertwined to form the pull rope 44, and the end of the branch rope 440 is fixed with a hook 441, and the hooks 441 on the two branch ropes 440 can be hung on the two ends of the installation rod 22 respectively.

[0040] Reference Figure 1 and Figure 2, a fixed pulley 442 is rotatably connected to the crossbeam of the feed rack 4, and the fixed pulley 442 is installed at the center of the crossbeam. The pull rope 44 abuts against the fixed pulley 442 and droops naturally. Two fixed pulleys 443 are rotatably connected to the crossbeam, and the two fixed pulleys 443 are equidistant from the fixed pulley 442. Two branch ropes 440 are hung on the two fixed pulleys 443, respectively. When the user controls the winder 43 to move, the winder 43 drives the pull rope 44 to move, so that the two branch ropes 440 can move synchronously and the hook 441 can always be raised and lowered in a level manner, so that the mounting rod 22 is always horizontal when hoisting the glass fiber roll, reducing the probability of the mounting rod 22 tilting when lifting and lowering, and improving the safety of hoisting the glass fiber roll.

[0041] The implementation principle of the embodiment of the present application is as follows: by arranging a cutting mechanism 3 on one side of the frame 1, and arranging a plurality of pairs of brackets 21 on the frame 1, a plurality of glass fiber rolls can be respectively mounted on the mounting rods 22, so that a plurality of glass fibers can be covered and fed into the cutting mechanism 3 for cutting; by arranging a feeding rack 4 on one side of the frame 1, the feeding rack 4 can drive the mounting rod 22 to rise and fall, thereby facilitating the user to mount a heavier glass fiber roll on the feeding mechanism 2, thereby improving production efficiency.

[0042] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A high-efficiency cutting device for glass fiber layers, characterized by: The invention comprises a frame (1), a feeding mechanism (2) and a cutting mechanism (3), wherein the frame (1) is a horizontal plate structure, the feeding mechanism (2) comprises a plurality of brackets (21) and a plurality of mounting rods (22), the brackets (21) are arranged in pairs, the same pair of brackets (21) are vertically fixed on both sides of the frame (1), the plurality of pairs of brackets (21) are arranged along the length direction of the frame (1), one end of the mounting rod (22) is detachably connected to a bracket (21), the mounting rod (22) is used to mount a glass fiber roll, and the cutting mechanism (3) is arranged at one end of the frame (1), and the cutting mechanism (3) is used to cut the glass fiber.

2. The glass fiber layer efficient cutting device according to claim 1, characterized in that: The bracket (21) is provided with a first card slot (211), the first card slot (211) being provided on an upper end surface of the bracket (21), and the mounting rod (22) being engaged in the first card slot (211).

3. The glass fiber layer efficient cutting device according to claim 1, characterized in that: A second card slot (212) is provided in the middle of the bracket (21), and the second card slot (212) is provided in a direction that is inclined downward.

4. The glass fiber layer efficient cutting device according to claim 1, characterized in that: The cutting mechanism (3) comprises a casing (31), a cutter (32) and a discharge plate (33); the casing (31) is fixed to one side of the frame (1); a feed channel (311) is horizontally opened on the casing (31); the feed channel (311) passes through the casing (31); the length direction of the feed channel (311) is parallel to the length direction of the frame (1); the cutter (32) is slidably connected in the casing (31) and is located above the feed channel (311); the cutter (32) is used to vertically reciprocate and cut the glass fiber; the discharge plate (33) is horizontally mounted on a side of the casing (31) away from the frame (1) outside.

5. The glass fiber layer efficient cutting device according to claim 1, characterized in that: A plurality of heating rollers (5) are arranged on the frame (1), and the heating rollers (5) are rotatably connected between the cutting mechanism (3) and the feeding mechanism (2). The heating rollers (5) are used to generate heat and heat-bond a plurality of glass fibers.

6. The glass fiber layer efficient cutting device according to claim 1, characterized in that: A feeding rack (4) is arranged on one side of the frame (1), the feeding rack (4) comprising a crossbeam and a side beam, the crossbeam being arranged horizontally above the frame (1), the side beam being connected to the crossbeam and slidably connected to the ground, a winding machine (43) and a pull rope (44) being installed on the feeding rack (4), the winding machine (43) being fixed on the feeding rack (4), one end of the pull rope (44) being fixed on a winding roller of the winding machine (43), and the other end being detachably connected to the mounting rod (22).

7. The glass fiber layer efficient cutting device according to claim 6, characterized in that: The feed rack (4) is rotatably connected to a plurality of pulleys (41), a slide rail (42) is provided at the bottom of the feed rack (4), the length direction of the slide rail (42) is parallel to the length direction of the frame (1), and the pulleys (41) are rotatably connected to the slide rail (42).

8. The glass fiber layer efficient cutting device according to claim 7, characterized in that: Two branch ropes (440) are arranged at one end of the pull rope (44) away from the winding machine (43). The two branch ropes (440) are intertwined to form the pull rope (44). The ends of the branch ropes (440) are connected to hooks (441). The hooks (441) are used to be clamped with the ends of the mounting rods (22). A fixed pulley 1 (442) is rotatably connected to the middle of the feeding rack (4). The pull rope (44) is hung on the fixed pulley 1 (442). The feeding rack (4) is rotatably connected to two fixed pulleys 2 (443). The fixed pulleys 2 (443) are flush and symmetrically arranged on both sides of the fixed pulley 1 (442). One branch rope (440) is hung on one fixed pulley 2 (443).