Surface glaze pouring device for ceramic wall brick production
By designing a surface glaze coating device for ceramic wall tiles production, and using adjustment mechanisms and suction pumps, the problems of difficulty and waste in the width control of glaze in the existing technology are solved, and efficient use and adaptation of glaze is achieved. The glaze coating operation of ceramic tiles reduces production costs.
Patent Information
- Application Number
- CN202423000519.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The existing tiles glaze coating operation cannot effectively control the width range of the glaze, resulting in waste of glaze body and cannot meet the needs of different specifications of ceramic tiles.
A surface glaze coating device for the production of ceramic wall tiles is designed, including a conical glaze coating plate, an adjustment mechanism and a collection seat. The flow direction and width of the glaze are adjusted through the guide unit and the transmission unit, and combined with a suction pump and a filter device , realize the efficient use of glaze.
It realizes precise allocation of glaze, reduces waste of glaze, improves resource utilization, is suitable for ceramic tiles of different specifications, and reduces production costs.
Smart Images
Figure CN222290511U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic tile glazing production equipment, in particular to a surface glazing device for ceramic wall tile production. Background Art
[0002] In the production process of ceramic tiles, in order to extend the service life of the ceramic tiles and improve their aesthetics, it is generally necessary to perform a surface glazing operation on the fired ceramic tiles. The existing glazing operation is to pour liquid glaze into an arc-shaped disc, and the glaze is naturally dropped on the surface of the ceramic tile through the outer wall of the disc to complete the glazing. However, the specifications of the ceramic tiles are different, and the existing glazing operation cannot control the glazing width range. Large-range glazing will inevitably lead to part of the glaze being wasted. To this end, the utility model proposes a surface glazing device for ceramic wall tile production. Utility Model Content
[0003] The purpose of the utility model is to provide a surface glazing device for producing ceramic wall tiles in order to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a surface glazing device for producing ceramic wall tiles, comprising a collecting seat, a conveyor belt for transporting materials is arranged on the top of the collecting seat, a conical glazing tray is fixed on the top of the collecting seat, a discharge box is arranged through a mounting frame and the discharge box is located above the glazing tray, and also includes an adjustment mechanism arranged on the discharge box and the glazing tray; the adjustment mechanism includes a guide unit and a transmission unit; the guide unit is used to provide guidance for the flow of the glaze body; the transmission unit is used to adjust the size of the guide unit port.
[0005] The guide unit includes a fixed ring, a first guide rod, a second guide rod, and a driving motor; the fixed ring is fixed to the outer wall of the discharge box through a connecting rod and contacts with the top of the glaze pouring tray, and the fixed ring is used to provide a limit for the flow of the glaze body; the first guide rod is fixedly installed on the outer wall of the glaze pouring tray and extends to the inside of the fixed ring, and the first guide rod is used to cooperate with the second guide rod to provide guidance for the flow of the glaze body; the second guide rod is slidably installed on the inner wall of the fixed ring and extends to the outside of the fixed ring, and the second guide rod is used to cooperate with the first guide rod to provide guidance for the flow of the glaze body; the driving motor is installed on the mounting frame and the output end is connected to the bottom of the glaze pouring tray, and the driving motor is used to drive the glaze pouring tray to rotate.
[0006] As a further solution of the utility model: the transmission unit includes a first rack, a second rack, and a gear; the first rack is fixed to the end of the first guide rod and is located inside the fixed ring, and the first rack is used to give the gear a rotational thrust; the second rack is fixed to the end of the second guide rod and is located inside the fixed ring, and the second rack is used to synchronously drive the second guide rod to rotate; the first rack and the second rack are staggered inside the fixed ring; the gear is rotatably installed on the inner wall of the fixed ring, and the gear is used to transmit the rotational thrust from the first rack; the outer walls of the first rack and the second rack are meshed with the outer wall of the gear.
[0007] As a further solution of the utility model: the rotation axis of the second guide rod and the first guide rod is the same as the center of the fixing ring, and the fixing ring is "C" shaped and its bottom matches the top of the glaze tray.
[0008] As a further solution of the present invention: one end of the second guide rod and the first guide rod away from the fixing ring is flush with the edge of the glaze pouring plate.
[0009] As a further solution of the utility model: a slide groove is formed inside the fixed ring for circumferential movement of the first rack and the second rack, the collecting seat is connected to the discharge box through a conveying pipe, and a suction pump and a glaze filtering device for sucking the glaze body inside the collecting seat are installed on the conveying pipe.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] By setting an adjustment mechanism, starting the driving motor to drive the glaze pouring plate to rotate, so that the first guide rod rotates synchronously, and the second guide rod will also be close to or away from the first guide rod, so as to adjust the fan-shaped port formed by the first guide rod and the second guide rod, discharge the glaze body to the inner side of the fixed ring on the glaze pouring plate through the discharge box, and guide the flow direction of the glaze body through the opening of the fixed ring and the first guide rod and the second guide rod, so as to complete the glazing operation of the tile. The device is also provided with a collection seat, a suction pump and a glaze filtering device, which can collect and reuse the glaze that is not applied on the surface of the tile and falls into the collection seat, thereby improving the utilization rate of resources and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural schematic diagram of the utility model;
[0013] Figure 2 This is a schematic diagram of the installation structure of the adjustment mechanism of the utility model;
[0014] Figure 3 This is a schematic diagram of the installation structure of the gear of the utility model;
[0015] Figure 4 For the utility model Figure 3 Enlarged view of part A.
[0016] In the figure: 1. collecting seat; 2. conveyor belt; 3. glaze tray; 4. discharge box; 5. adjustment mechanism; 501. fixing ring; 502. first guide rod; 503. second guide rod; 504. first rack; 505. second rack; 506. gear; 507. driving motor. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1-Figure 4 In an embodiment of the utility model, a surface glazing device for producing ceramic wall tiles includes a collecting seat 1, a conveyor belt 2 for transporting materials is arranged at the top of the collecting seat 1, a conical glazing plate 3 is fixed at the top of the collecting seat 1, a material discharge box 4 is arranged through a mounting frame and the material discharge box 4 is located above the glazing plate 3, and also includes an adjusting mechanism 5 arranged on the material discharge box 4 and the glazing plate 3; the adjusting mechanism 5 includes a guide unit and a transmission unit; the guide unit is used to provide guidance for the flow of the glaze body; the transmission unit is used to adjust the size of the port of the guide unit.
[0019] The guide unit includes a fixed ring 501, a first guide rod 502, a second guide rod 503, and a driving motor 507; the fixed ring 501 is fixed to the outer wall of the discharge box 4 through a connecting rod and contacts the top of the glaze tray 3, and the fixed ring 501 is used to provide a limit for the flow of the glaze body; the first guide rod 502 is fixedly installed on the outer wall of the glaze tray 3 and extends to the inside of the fixed ring 501, and the first guide rod 502 is used to cooperate with the second guide rod 503 to provide guidance for the flow of the glaze body; the second guide rod 503 is slidably installed on the inner wall of the fixed ring 501 and extends to the outside of the fixed ring 501, and the second guide rod 503 is used to cooperate with the first guide rod 502 to provide guidance for the flow of the glaze body; the driving motor 507 is installed on the mounting frame and the output end is connected to the bottom of the glaze tray 3, the driving motor 507 is used to drive the glaze tray 3 to rotate, and the driving motor 507 is located above the conveyor belt 2 and will not interfere with the tiles on the conveyor belt 2.
[0020] The transmission unit includes a first rack 504, a second rack 505, and a gear 506; the first rack 504 is fixed to the end of the first guide rod 502 and is located inside the fixed ring 501, and the first rack 504 is used to give the gear 506 a rotational thrust; the second rack 505 is fixed to the end of the second guide rod 503 and is located inside the fixed ring 501, and the second rack 505 is used to synchronously drive the second guide rod 503 to rotate; the gear 506 is rotatably installed on the inner wall of the fixed ring 501, and the gear 506 is used to transmit the rotational thrust from the first rack 504.
[0021] In this embodiment, the driving motor 507 connected to the bottom of the glaze tray 3 is started to drive the glaze tray 3 to rotate, and the rotating glaze tray 3 simultaneously drives the first guide rod 502 fixed to the outer wall to rotate circumferentially, so that the first rack 504 connected to the end of the first guide rod 502 rotates synchronously with the rotation of the first guide rod 502, and the rotating first rack 504 will give the gear 506 a rotation thrust, and the gear 506 that is subjected to the force will transmit the rotation force to the second rack 505, so that the second rack 505 is synchronously centered on the axis of the fixed ring 501 The rotating second rack 505 synchronously drives the second guide rod 503 to rotate. At this time, the first guide rod 502 and the second guide rod 503 will move closer to or farther away from each other, thereby adjusting the angle formed by the first guide rod 502 and the second guide rod 503, and then adjusting the size of the port position of the first guide rod 502 and the second guide rod 503, thereby changing the application width of the glaze poured along the first guide rod 502 and the second guide rod 503, which is convenient for adapting to the glazing operation of tiles of different specifications and reducing glaze waste.
[0022] Please refer to Figure 1-Figure 4 The first rack 504 and the second rack 505 are staggeredly distributed inside the fixed ring 501. The outer walls of the first rack 504 and the second rack 505 are meshed with the outer wall of the gear 506. The rotation axis of the second guide rod 503 and the first guide rod 502 is the same as the center of the fixed ring 501. The fixed ring 501 is "C" shaped and its bottom matches and fits with the top of the glaze tray 3. The fit is based on not affecting the glaze tray 3 and not causing the glaze to leak from the fitting surface between the fixed ring 501 and the glaze tray 3. The ends of the second guide rod 503 and the first guide rod 502 away from the fixed ring 501 are flush with the edge of the glaze tray 3. The fixed ring 501 is formed with a slide groove for the first rack 504 and the second rack 505 to move circumferentially. The collection seat 1 is connected to the unloading box 4 through a conveying pipe. A suction pump and a glaze filtering device for sucking the glaze body inside the collection seat 1 are installed on the conveying pipe.
[0023] In this embodiment: through this structure, the suction pump connected to the delivery pipeline on the outer wall of the collection seat 1 can be started, and the glaze body inside the collection seat 1 can be filtered by the glaze filtering device, and then sucked into the inside of the discharge box 4, and the glaze body is introduced into the upper surface of the glaze pouring plate 3 through the discharge box 4, so that the glaze body falls between the fixed rings 501, and the fan-shaped angle formed by the fixed rings 501, the first guide rod 502, and the second guide rod 503 provides guidance for the flow of the glaze body. It should be pointed out that the suction pump and the glaze filtering device are both existing technologies, and their structures are not repeated here.
[0024] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A surface glazing device for producing ceramic wall tiles, comprising a collecting seat (1), a conveyor belt (2) for transporting materials being arranged at the top of the collecting seat (1), a conical glazing tray (3) being fixed at the top of the collecting seat (1), a material discharge box (4) being arranged via a mounting frame and being located above the glazing tray (3), characterized in that: It also includes an adjustment mechanism (5) arranged on the material discharge box (4) and the glaze pouring plate (3); the adjustment mechanism (5) includes a guide unit and a transmission unit; The guide unit comprises a fixed ring (501), a first guide rod (502), a second guide rod (503), and a drive motor (507); the fixed ring (501) is fixed to the outer wall of the discharge box (4) through a connecting rod and contacts the top of the glaze pouring plate (3); the first guide rod (502) is fixedly mounted on the outer wall of the glaze pouring plate (3) and extends to the inside of the fixed ring (501); the second guide rod (503) is slidably mounted on the inner wall of the fixed ring (501) and extends to the outside of the fixed ring (501); the drive motor (507) is mounted on a mounting frame and the output end is connected to the bottom of the glaze pouring plate (3), and the drive motor (507) can drive the glaze pouring plate (3) to rotate.
2. A surface glazing device for producing ceramic wall tiles according to claim 1, characterized in that: The transmission unit comprises a first rack (504), a second rack (505), and a gear (506); the first rack (504) is fixed to the end of the first guide rod (502) and is located inside the fixed ring (501); the second rack (505) is fixed to the end of the second guide rod (503) and is located inside the fixed ring (501); the first rack (504) and the second rack (505) are staggeredly distributed inside the fixed ring (501); the gear (506) is rotatably mounted on the inner wall of the fixed ring (501), and the outer walls of the first rack (504) and the second rack (505) are meshed with the outer wall of the gear (506).
3. A surface glazing device for producing ceramic wall tiles according to claim 1, characterized in that: The rotation axes of the second guide rod (503) and the first guide rod (502) are the same as the center of the fixing ring (501); the fixing ring (501) is in a "C" shape and its bottom matches the top of the glaze tray (3).
4. A surface glazing device for producing ceramic wall tiles according to claim 1, characterized in that: One end of the second guide rod (503) and the first guide rod (502) away from the fixing ring (501) is flush with the edge of the glaze tray (3).
5. A surface glazing device for producing ceramic wall tiles according to claim 2, characterized in that: The interior of the fixed ring (501) is formed with a slide groove for the circumferential movement of the first rack (504) and the second rack (505); the collecting seat (1) is connected to the material discharge box (4) via a conveying pipe; a suction pump and a glaze filtering device for sucking the glaze body inside the collecting seat (1) are installed on the conveying pipe.