Containing device for manufacturing and dissolving rubber products

By introducing multiple stirring components and vibration components driven by a reducer motor into the rubber product manufacturing device, the problem of difficult mixing of dissolving agents in the existing device is solved, and the full mixing of rubber and dissolving agents is achieved, and the dissolution effect is improved.

CN222290667UActive Publication Date: 2025-01-03陕西巨橡新型新材料科技有限公司
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Patent Information

Application Number
CN202420175361.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-24
Publication Date
2025-01-03
Estimated Expiration
2034-01-24

AI Technical Summary

Technical Problem

The existing rubber product manufacturing device only shaking during the dissolution process, making it difficult for the dissolution agent to be fully mixed in the rubber, affecting the dissolution effect.

Method used

A dissolution storage device for rubber products including tank body, vibration assembly, multiple stirring assembly and controller is designed. The multiple stirring assembly and vibration assembly are driven by a reducer motor, combining the main stirring rod, auxiliary stirring rod, transmission gear and The tooth ring realizes the full mixing of the dissolved agent and the rubber particles, and the mixing blind spot is treated by the vibration assembly.

Benefits of technology

It effectively improves the mixing efficiency of rubber and dissolving agent, ensures that the dissolving agent can be fully mixed with rubber particles, and solves the problem of poor dissolution effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a containing device for manufacturing and dissolving rubber products, which comprises a tank body, a vibration component, a multiple stirring component and a controller, and is characterized in that a sealing cover and a support leg are respectively arranged at the upper end and the lower end of the tank body, a partition plate for placing a case is arranged in the tank body, a speed reducing motor is arranged in the case, and the speed reducing motor is connected with the controller. An output shaft of the speed reducing motor penetrates through the lower part of the partition plate and is fixed with the multiple stirring assembly through a coupling; a plurality of vibration assemblies used for assisting in mixing a dissolving agent and rubber particles are fixed to the bottom of the tank body, a controller is fixedly installed on one side of the tank body, and a dissolving agent injection pipe, an exhaust pipe, a rubber particle injection pipe and a nitrogen injection pipe are sequentially installed between the partition plate and the sealing cover. According to the rubber particle mixing device, the multiple stirring assemblies are driven by the gear motor to be matched with the vibration assembly, so that a dissolving agent and rubber particles are fully mixed, and the mixing efficiency of the dissolving agent and the processed rubber particles is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber dissolution, in particular to a containing device for dissolution of rubber products. Background Art

[0002] Rubber products refer to the production of various rubber products using natural and synthetic rubber as raw materials, and also include rubber products produced from waste rubber. The output of synthetic rubber has greatly exceeded that of natural rubber, among which styrene-butadiene rubber has the largest output. As the use of rubber products increases, the requirements for rubber product manufacturing equipment also increase;

[0003] The existing device only dissolves the rubber by shaking during the rubber dissolution process, which makes it difficult for the solvent to mix into the rubber, thereby affecting the rubber dissolution effect. Therefore, there is still room for improvement. Therefore, the utility model proposes a holding device for dissolving rubber products to solve the problems existing in the prior art. Utility Model Content

[0004] In view of the above problems, the purpose of the utility model is to propose a holding device for dissolving rubber products. The holding device for dissolving rubber products solves the problem that the existing devices only dissolve the rubber by shaking during the rubber dissolution process, which makes it difficult for the solvent to mix into the rubber, thereby affecting the rubber dissolution effect. Therefore, there is still room for improvement.

[0005] To achieve the purpose of the utility model, the utility model is implemented by the following technical solutions: a holding device for dissolving rubber products, comprising a tank body, a vibration component, a multiple stirring component and a controller, wherein the upper and lower ends of the tank body are respectively provided with a sealing cover and a support foot, a partition for placing a chassis is provided inside the tank body, a reduction motor is installed inside the chassis, and the output shaft of the reduction motor passes through the bottom of the partition and is fixed to the multiple stirring component through a coupling;

[0006] A plurality of vibration components for assisting in mixing the solvent and the rubber particles are fixed at the bottom of the tank body, a controller is fixedly installed at one side of the tank body, a solvent injection pipe, an exhaust pipe, a rubber particle injection pipe and a nitrogen injection pipe are sequentially installed between the partition plate and the sealing cover, and a first solenoid valve for controlling the pipeline switch is provided in the middle of the solvent injection pipe, the exhaust pipe, the rubber particle injection pipe and the nitrogen injection pipe;

[0007] The bottom of the tank is connected to a second solenoid valve for discharging materials.

[0008] A further improvement is that the multiple stirring assembly includes a main stirring rod, a triangular bracket, an auxiliary stirring rod, a transmission gear and a gear ring. The upper and lower ends of the main stirring rod are fixedly installed with triangular brackets, and multiple auxiliary stirring rods are rotatably connected between the two triangular brackets through bearings, and the top of the upper triangular bracket is fixed with a shaft body connected to the coupling. The upper and lower ends of the multiple auxiliary stirring rods are fixedly sleeved with transmission gears, and each transmission gear is meshed with the gear ring, and the two gear rings are fixedly installed in the middle of the tank body.

[0009] A further improvement is that long stirring blades are evenly spaced outside the main stirring rod, short stirring blades are evenly spaced outside the auxiliary stirring rod, and the long stirring blades and the short stirring blades are staggered.

[0010] A further improvement is that the length of the short stirring blade is smaller than the length of the annular portion of the gear ring.

[0011] A further improvement is that the multiple vibration components each include a driving end, a transmission rod, a mounting sleeve, a spring and a vibration end, a vibration motor is installed inside the driving end, a transmission rod is fixedly installed on the upper end of the driving end, and a mounting sleeve is provided on the outer sleeve of the transmission rod, springs are evenly distributed on the outer surface of the mounting sleeve, and a vibration end is fixed to the other end of each spring.

[0012] A further improvement is that a flexible buffer is sleeved on the outside of the transmission rod, and the flexible buffer is installed in a reserved hole opened at the bottom of the tank body.

[0013] A further improvement is that the upper middle side of the exhaust pipe is also connected to an air filter box, a plurality of screens are evenly spaced inside the air filter box, and activated carbon adsorption blocks are placed between the plurality of screens, an air filter element is placed on the upper end of the uppermost screen, the lower middle side of the exhaust pipe is also connected to an air duct, and a pressure gauge for detecting the internal pressure of the tank is installed at the upper end of the air duct.

[0014] The beneficial effects of the utility model are as follows: the device drives the multiple stirring components and the vibration component through the reduction motor to fully mix the solvent and the rubber particles. When the reduction motor is turned on, the output shaft of the reduction motor drives the triangular bracket to rotate. During the rotation of the triangular bracket, the main stirring rod and the long stirring blade will be used for the main mixing point. At the same time, the auxiliary stirring rod will be gear-driven with the gear ring on the inner wall of the tank body through the transmission gear. At this time, three auxiliary mixing points will be added, so that the solvent and the rubber particles can be fully mixed. In view of the mixing blind spot at the bottom of the tank body, the vibration component will be used to vibrate the solvent or rubber particles in the mixing blind spot of the tank body, so that the rubber particles deposited at the bottom of the tank body can be brought to the mixing area by the vibration for re-mixing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the main cross-sectional structure of the utility model.

[0016] Figure 2 It is a schematic diagram of the structure of the combined parts of the vibration component in the utility model.

[0017] Figure 3 for Figure 1 An enlarged schematic diagram of the structure of part A in FIG.

[0018] Figure 4 for Figure 1 An enlarged schematic diagram of the structure of part B in FIG.

[0019] Figure 5 It is a schematic diagram of the structure of the combined parts of the gear ring disengaging the transmission gear in the utility model.

[0020] Figure 6 It is a schematic diagram of the structure of the combined parts of the multiple stirring components in the utility model.

[0021] Among them: 1. Tank body; 2. Sealing cover; 3. Support feet; 4. Chassis; 5. Reducer motor; 6. Controller; 7. Solvent injection pipe; 8. Exhaust pipe; 9. Rubber particle injection pipe; 10. Nitrogen injection pipe; 11. First solenoid valve; 12. Second solenoid valve; 13. Main stirring rod; 14. Triangular bracket; 15. Auxiliary stirring rod; 16. Shaft; 17. Transmission gear; 18. Gear ring; 19. Long stirring blade; 20. Short stirring blade; 21. Drive end; 22. Vibration motor; 23. Transmission rod; 24. Mounting sleeve; 25. Spring; 26. Vibration end; 27. Flexible buffer; 28. Air filter box; 29. ​​Screen; 30. Activated carbon adsorption block; 31. Air filter element; 32. Barometer. DETAILED DESCRIPTION

[0022] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.

[0023] according to Figure 1 - Figure 6 As shown, this embodiment provides a dissolving holding device for manufacturing rubber products, including a tank body 1, a vibration component, a multiple stirring component and a controller 6. The upper and lower ends of the tank body 1 are respectively provided with a sealing cover 2 and a support leg 3. A partition for placing a chassis 4 is provided inside the tank body 1. A reduction motor 5 is installed inside the chassis 4. The output shaft of the reduction motor 5 passes through the bottom of the partition and is fixed to the multiple stirring component through a coupling.

[0024] A plurality of vibration components for assisting in mixing the solvent and the rubber particles are fixed at the bottom of the tank body 1, a controller 6 is fixedly installed on one side of the tank body 1, a solvent injection pipe 7, an exhaust pipe 8, a rubber particle injection pipe 9 and a nitrogen injection pipe 10 are sequentially installed between the partition plate and the sealing cover 2, and a first solenoid valve 11 for controlling the pipeline switch is provided in the middle of the solvent injection pipe 7, the exhaust pipe 8, the rubber particle injection pipe 9 and the nitrogen injection pipe 10;

[0025] The bottom of the tank body 1 is connected to a second solenoid valve 12 for discharging. Considering that the existing device only dissolves the rubber by shaking during the rubber dissolution process, it is not easy for the solvent to be mixed into the rubber, which will affect the effect of rubber dissolution. The device drives the multiple stirring components and the vibration component through the reduction motor 5 to fully mix the solvent and the rubber particles. When the reduction motor 5 is turned on, the output shaft of the reduction motor 5 drives the triangular bracket 14 to rotate. During the rotation of the triangular bracket 14, the main stirring rod and the long stirring blade 19 will be used for the main mixing point. At the same time, the auxiliary stirring rod will be gear-driven with the gear ring 18 on the inner wall of the tank body 1 through the transmission gear 17. At this time, three auxiliary mixing points will be added, so that the solvent and the rubber particles can be fully mixed. In addition, considering the presence of a mixing blind spot at the bottom of the tank body 1, the solvent or rubber particles in the mixing blind spot of the tank body 1 will be vibrated by the vibration component, so that the rubber particles deposited at the bottom of the tank body 1 can be brought to the mixing area by the vibration for re-mixing.

[0026] The multiple stirring assembly includes a main stirring rod 13, a triangular bracket 14, an auxiliary stirring rod 15, a transmission gear 17 and a gear ring 18. The upper and lower ends of the main stirring rod 13 are fixedly installed with triangular brackets 14, and multiple auxiliary stirring rods 15 are rotatably connected between the two triangular brackets 14 through bearings, and the top of the upper triangular bracket 14 is fixed with a shaft 16 connected to the coupling. The upper and lower ends of the multiple auxiliary stirring rods 15 are fixedly sleeved with transmission gears 17, and each transmission gear 17 is meshed with the gear ring 18. The two gear rings 18 are fixedly installed in the middle of the tank body 1. By arranging the transmission gear 17 to cooperate with the gear ring 18, several more stirring pads are added to the device during the stirring process, so that the mixing efficiency is improved. During the mixing process, three auxiliary stirring rods will be used to cooperate with the main stirring rod for sufficient mixing.

[0027] Long stirring blades 19 are evenly distributed on the outside of the main stirring rod 13, and short stirring blades 20 are evenly distributed on the outside of the auxiliary stirring rod 15, and the long stirring blades 19 and the short stirring blades 20 are staggered. By arranging the long stirring blades 19 and the short stirring blades 20 in a cross-type distribution, the dissolved liquid and the rubber particles will be stirred and mixed between the long stirring blades 19 and the short stirring blades 20 during stirring, and the uniformity is high.

[0028] The length of the short stirring blade 20 is less than the length of the annular portion of the gear ring 18. The above design avoids the friction between the short stirring blade 20 and the tank body 1 or directly causes the gear transmission to get stuck.

[0029] The multiple vibration components all include a driving end 21, a transmission rod 23, a mounting sleeve 24, a spring 25 and a vibration end 26. A vibration motor 22 is installed inside the driving end 21, and a transmission rod 23 is fixedly installed on the upper end of the driving end 21. The outer sleeve of the transmission rod 23 is provided with a mounting sleeve 24. Springs 25 are evenly distributed on the outer surface of the mounting sleeve 24, and a vibration end 26 is fixed at the other end of each spring 25. By arranging the vibration components, the vibration mixing is assisted at the blind spots that cannot be stirred by the multiple stirring components, thereby improving the mixing efficiency of the device between the rubber block particles and the solvent.

[0030] The outer sleeve of the transmission rod 23 is provided with a flexible buffer 27, and the flexible buffer 27 is installed in the reserved hole opened at the bottom of the tank body 1. By setting the flexible buffer 27, the protective effect of the contact surface between the transmission rod 23 and the reserved hole of the tank body 1 is removed, thereby avoiding the rigid contact between the surface of the transmission rod 23 and the reserved inner wall of the tank body 1 to produce a wound surface. The flexible buffer 27 is made of a material that does not react with the dissolution process.

[0031] The upper middle side of the exhaust pipe 8 is also connected to the air filter box 28, and multiple screens 29 are evenly distributed inside the air filter box 28, and activated carbon adsorption blocks 30 are placed between the multiple screens 29, and an air filter element 31 is placed on the upper end of the uppermost screen 29. The lower middle side of the exhaust pipe 8 is also connected to an air duct, and a barometer 32 for detecting the internal pressure of the tank body 1 is installed at the upper end of the air duct. The barometer 32 is provided to detect the internal air pressure of the tank body 1 during the dissolution reaction. When the air pressure is abnormal, the gas will be discharged through the first solenoid valve 11, and the discharged gas will be filtered by the activated carbon adsorption block 30 and the air filter element 31. When the air pressure inside the tank body 1 is too low, the nitrogen injection pipe 10 will be started to inject nitrogen into the tank body 1.

[0032] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A dissolving container for manufacturing rubber products, comprising a tank (1), a vibration component, a multiple stirring component and a controller (6), characterized in that: The upper and lower ends of the tank body (1) are respectively provided with a sealing cover (2) and a support foot (3); a partition for placing a chassis (4) is provided inside the tank body (1); a reduction motor (5) is installed inside the chassis (4); an output shaft of the reduction motor (5) passes through the bottom of the partition and is fixed to the multiple stirring assembly through a coupling; A plurality of vibration components for assisting in mixing the solvent and the rubber particles are fixed at the bottom of the tank body (1); a controller (6) is fixedly mounted on one side of the tank body (1); a solvent injection pipe (7), an exhaust pipe (8), a rubber particle injection pipe (9) and a nitrogen injection pipe (10) are sequentially mounted between the partition plate and the sealing cover (2); and a first solenoid valve (11) for controlling the switch of the pipeline is disposed in the middle of the solvent injection pipe (7), the exhaust pipe (8), the rubber particle injection pipe (9) and the nitrogen injection pipe (10); The bottom of the tank body (1) is connected to a second solenoid valve (12) for discharging materials.

2. A rubber product manufacturing and dissolution containing device according to claim 1, characterized in that: The multiple stirring assembly comprises a main stirring rod (13), a triangular bracket (14), an auxiliary stirring rod (15), a transmission gear (17) and a gear ring (18); the upper and lower ends of the main stirring rod (13) are fixedly mounted with the triangular bracket (14); a plurality of auxiliary stirring rods (15) are rotatably connected between the two triangular brackets (14) via bearings; a shaft (16) connected to a coupling is fixed on the top of the upper triangular bracket (14); the upper and lower ends of the plurality of auxiliary stirring rods (15) are fixedly sleeved with a transmission gear (17); each transmission gear (17) is meshedly connected with the gear ring (18); and the two gear rings (18) are fixedly mounted in the middle of the tank body (1).

3. A rubber product manufacturing and dissolution containing device according to claim 2, characterized in that: Long stirring blades (19) are evenly spaced outside the main stirring rod (13), and short stirring blades (20) are evenly spaced outside the auxiliary stirring rod (15), and the long stirring blades (19) and the short stirring blades (20) are staggered.

4. A rubber product manufacturing and dissolution containing device according to claim 3, characterized in that: The length of the short stirring blade (20) is smaller than the length of the annular portion of the gear ring (18).

5. The rubber product manufacturing and dissolution containing device according to claim 1, characterized in that: The plurality of vibration components each comprise a driving end (21), a transmission rod (23), a mounting sleeve (24), a spring (25) and a vibration end (26); a vibration motor (22) is mounted inside the driving end (21); a transmission rod (23) is fixedly mounted on the upper end of the driving end (21); a mounting sleeve (24) is mounted on the outer sleeve of the transmission rod (23); springs (25) are evenly spaced on the outer surface of the mounting sleeve (24); and a vibration end (26) is fixed to the other end of each spring (25).

6. A rubber product manufacturing and dissolution containing device according to claim 5, characterized in that: The transmission rod (23) is sleeved with a flexible buffer (27) on its exterior, and the flexible buffer (27) is installed in a reserved hole provided at the bottom of the tank body (1).

7. The rubber product manufacturing and dissolution containing device according to claim 1, characterized in that: The upper middle part of the exhaust pipe (8) is also connected to an air filter box (28), a plurality of screens (29) are evenly spaced inside the air filter box (28), and activated carbon adsorption blocks (30) are placed between the plurality of screens (29), an air filter element (31) is placed above the uppermost screen (29), and the lower middle part of the exhaust pipe (8) is also connected to an air guide pipe, and a barometer (32) for detecting the internal pressure of the tank body (1) is installed at the upper end of the air guide pipe.