Injection mold for automobile instrument panel
Through the motor-driven vibration mechanism and precise connection design, the bubble problem in the injection mold is solved, the finished product quality of the automobile dashboard is improved and the mold release process is simplified.
Patent Information
- Application Number
- CN202421101678.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-21
AI Technical Summary
Existing automotive dashboard injection molds are prone to mix with air when injecting molten materials, resulting in the gas in the mold being unable to be completely extruded and bubbles left behind, resulting in the surface of the molded automotive dashboard being sunken, pitted, and other defects, affecting product quality.
The motor drives the cam to rotate and push the push plate to move inward, and the push plate is automatically reset through the spring. The push rod and the impact ball continuously hit the outer surface of the fixed mold, generating strong vibration to rupture the bubbles in the molten material, and at the same time, through the insertion plate The groove ensures the precise connection between the moving die and the fixed die, prevents material overflow, and ensures the fixity of the fixed die and the moving die.
It effectively avoids the surface depression and pitting defects of the automobile dashboard after forming, improves product quality, and reduces the labor intensity of operators through automatic mold release function.
Smart Images

Figure CN222290922U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molds, and more specifically to an injection mold for an automobile instrument panel. Background Art
[0002] The car dashboard is an important part of the car. The car dashboard injection mold is a precision mold specially used to manufacture car dashboard parts. During the manufacturing process of the car dashboard, the molten material is injected into the mold, and the finished product is taken out after cooling to obtain a beautiful car dashboard.
[0003] China Patent Authorization Announcement No.: CN 209775422 U provides an efficient and portable automobile instrument panel injection mold. The portability of the injection mold is improved by installing a universal self-locking wheel under the injection mold, making the movement of the mold more convenient. When it needs to be fixed, it is only necessary to detent the brake on one side of the universal self-locking wheel. A thermometer is arranged on the outer wall of the movable mold plate. The thermometer can observe the temperature of the mold cavity after the injection of the glue, and the mold can be demoulded as soon as the temperature cools down, thereby improving work efficiency.
[0004] In actual use of the prior art, since the molten material is easily mixed with air when injected into the mold, the gas in the mold cannot be completely squeezed out, leaving bubbles. The bubbles will cause dents, pitting and other defects on the surface of the molded automobile dashboard, affecting the quality of the product. Therefore, an automobile dashboard injection mold is proposed. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide an injection mold for an automobile instrument panel, in which a cam is driven by a motor to rotate to continuously push a push plate to move inward and, under the action of a second spring, the push plate is automatically reset. At this time, the push rod and the impact ball will continuously move inward to impact the outer surface of the fixed mold to cause it to vibrate continuously. The bubbles entrained in the molten material are burst through intermittent and strong vibrations, thereby avoiding defects such as dents and pitting on the surface of the molded automobile instrument panel caused by residual bubbles, thereby improving the quality of the product.
[0007] 2. Technical solution
[0008] To solve the above problems, the utility model adopts the following technical solutions.
[0009] The invention relates to an injection mold for an automobile instrument panel, comprising a fixed mold and a movable mold, the movable mold being movably connected to the upper surface of the fixed mold, the lower surface of the fixed mold being fixedly connected to a bottom plate, the outer surface of the fixed mold being provided with a molding mechanism, and the upper surface of the bottom plate being provided with a vibration mechanism; the molding mechanism comprises a connecting plate fixedly connected to both sides of the movable mold, the upper surface of the bottom plate being symmetrically fixedly connected to two electric push rods, the outer surface of the fixed mold being symmetrically fixedly connected to two fixing plates, the upper surface of the fixing plate being fixedly connected to a screw, the outer surface of the movable mold being symmetrically fixedly connected to two fixing sleeves, the upper surface of the fixed mold being provided with a groove, the lower surface of the movable mold being fixedly connected to an insert plate, and the inner cavities of the movable mold and the fixed mold being interspersed with ejector rods; the vibration mechanism comprises a cam rotatably connected to the inner cavity of the bottom plate through an axis, the outer surface of the cam being abutted against a push plate, one side of the push plate being symmetrically fixedly connected to a screw push rod, and one end of the push rod being fixedly connected to an impact ball.
[0010] Furthermore, the lower surface of the base plate is fixedly connected with support legs, and the lower ends of the support legs are fixedly connected with foot pads.
[0011] Furthermore, the upper end of the electric push rod is fixedly connected to the connecting plate, and the outer surface of the plug plate is movably connected to the groove.
[0012] Furthermore, the upper surface of the movable mold is connected to an injection port, and the screw is movably connected to the fixed sleeve.
[0013] Furthermore, a threaded sleeve is threadedly connected to the outer surface of the screw rod, and the lower surface of the threaded sleeve abuts against the upper surface of the fixed sleeve.
[0014] Furthermore, a spring 1 is sleeved on the outer surface of the ejector rod, one end of the spring 1 is fixedly connected to the handle of the ejector rod, and the other end of the spring 1 is respectively fixedly connected to the movable mold and the bottom plate, and the ejector rod moves in the bottom plate.
[0015] Furthermore, a motor is fixedly connected to the lower surface of the base plate, and the output shaft end of the motor is fixedly connected to the cam shaft end.
[0016] Furthermore, the upper surface of the bottom plate is fixedly connected to a limit plate, the inner cavity of the limit plate is movably connected to the outer surface of the push rod, the outer surface of the push rod is sleeved with a second spring, and both ends of the second spring are respectively fixedly connected to the push plate and the limit plate.
[0017] 3. Beneficial effects
[0018] Compared with the prior art, the advantages of the present invention are:
[0019] (1) In this scheme, the motor drives the cam to rotate continuously to push the push plate inward and automatically reset the push plate under the action of spring 2. At this time, the push rod and the impact ball will continuously move inward and impact the outer surface of the fixed mold to cause it to vibrate continuously. The intermittent and strong vibration will cause the bubbles contained in the molten material to burst, thereby avoiding the residual bubbles causing dents, pitting and other defects on the surface of the molded automobile dashboard, thereby improving the quality of the product.
[0020] (2) This solution ensures the precise connection between the movable mold and the fixed mold by inserting the plug plate on the lower surface of the movable mold into the groove on the upper surface of the fixed mold, while enhancing the connectivity between the movable mold and the fixed mold to prevent the molten material from overflowing from the gap between the movable mold and the fixed mold. Then, the screw sleeve and the screw are tightened to fix the fixed sleeve and the fixed plate together, ensuring that the fixed mold and the movable mold are fixedly connected together to prevent looseness between the two that affects the injection molding effect.
[0021] (3) This solution can quickly demold the molded automobile instrument panel adhered to the fixed mold or the movable mold by pressing the ejector rod to compress the spring 1, thereby reducing the time and energy consumed by the operator in manual demolding. The ejector rod can automatically reset with the cooperation of the spring 1 to facilitate the next use. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the overall structure of the utility model when viewed from above;
[0024] Figure 3 This is a half-section schematic diagram of the internal structure of the utility model;
[0025] Figure 4 It is a schematic diagram of the local structure of the utility model;
[0026] Figure 5 It is a schematic diagram of the local structure of the utility model;
[0027] Figure 6 It is a schematic diagram of the local structure of the utility model.
[0028] Description of the numbers in the figure:
[0029] 1. Bottom plate; 101. Support legs; 102. Fixed mold; 103. Moving mold; 2. Molding mechanism; 201. Electric push rod; 202. Connecting plate; 203. Injection port; 204. Fixed plate; 205. Screw; 206. Fixed sleeve; 207. Screw sleeve; 208. Groove; 209. Insert plate; 210. Ejector rod; 211. Spring 1; 3. Vibration mechanism; 301. Motor; 302. Cam; 303. Push plate; 304. Push rod; 305. Impact ball; 306. Limit plate; 307. Spring 2. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.
[0031] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0032] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0033] Example:
[0034] See also Figure 1-5 , including a fixed mold 102 and a movable mold 103, the movable mold 103 is movably connected to the upper surface of the fixed mold 102, the lower surface of the fixed mold 102 is fixedly connected to the bottom plate 1, the outer surface of the fixed mold 102 is provided with a molding mechanism 2, including a connecting plate 202 fixedly connected to both sides of the movable mold 103, the upper surface of the bottom plate 1 is symmetrically fixedly connected to two electric push rods 201, the outer surface of the fixed mold 102 is symmetrically fixedly connected to two fixed plates 204, the upper surface of the fixed plate 204 is fixedly connected to a screw 205, the outer surface of the movable mold 103 is symmetrically fixedly connected to two fixed sleeves 206, the upper surface of the fixed mold 102 is provided with a groove 208, the lower surface of the movable mold 103 is fixedly connected to an insert plate 209, and the inner cavities of the movable mold 103 and the fixed mold 102 are both interspersed with ejector rods 210;
[0035] Specifically, the lower surface of the bottom plate 1 is fixedly connected with the support leg 101, the lower end of the support leg 101 is fixedly connected with the foot pad, the upper end of the electric push rod 201 is fixedly connected with the connecting plate 202, the outer surface of the plug plate 209 is movably connected with the groove 208, the upper surface of the movable mold 103 is connected with the injection port 203, the screw rod 205 is movably connected with the fixed sleeve 206, the outer surface of the screw rod 205 is threadedly connected with the screw sleeve 207, the lower surface of the screw sleeve 207 is in contact with the upper surface of the fixed sleeve 206, the outer surface of the ejector rod 210 is sleeved with a spring 211, one end of the spring 211 is fixedly connected with the handle of the ejector rod 210, and the other end of the spring 211 is respectively fixedly connected with the movable mold 103 and the bottom plate 1, and the ejector rod 210 moves in the bottom plate 1;
[0036] Further, the electric push rod 201 is started to drive the connecting plate 202 and the movable mold 103 to move downward and tightly connect with the fixed mold 102. At this time, the plug plate 209 on the lower surface of the movable mold 103 is inserted into the groove 208 on the upper surface of the fixed mold 102 to ensure the precise connection between the movable mold 103 and the fixed mold 102, and at the same time enhance the airtightness of the movable mold 103 and the fixed mold 102 to prevent the molten material from overflowing from the gap where the movable mold 103 and the fixed mold 102 are connected. Then, the screw sleeve 207 and the screw rod 205 are tightened to fix the fixed sleeve 20 6 is fixedly connected with the fixing plate 204 to ensure that the fixed mold 102 and the movable mold 103 are fixedly connected together to avoid looseness between the two and affecting the injection molding effect. Then, the molten material is injected into the fixed mold 102 and the movable mold 103 through the injection port 203. The ejector rod 210 is pressed to compress the spring 1 211 to push the molded automobile instrument panel adhered to the fixed mold 102 or the movable mold 103 to be quickly demolded. The ejector rod 210 can be automatically reset with the cooperation of the spring 1 211 for the next use.
[0037] See also Figure 1 , Figure 2 , Figure 3 and Figure 6 A vibration mechanism 3 is provided on the upper surface of the bottom plate 1, including a cam 302 rotatably connected to the inner cavity of the bottom plate 1 through an axis, a push plate 303 is abutted against the outer surface of the cam 302, a screw push rod 304 is symmetrically fixedly connected to one side of the push plate 303, and an impact ball 305 is fixedly connected to one end of the push rod 304;
[0038] Specifically, the lower surface of the bottom plate 1 is fixedly connected with a motor 301, the output shaft end of the motor 301 is fixedly connected with the shaft end of the cam 302, the upper surface of the bottom plate 1 is fixedly connected with a limit plate 306, the inner cavity of the limit plate 306 is movably connected with the outer surface of the push rod 304, the outer surface of the push rod 304 is sleeved with a spring 2 307, and the two ends of the spring 2 307 are respectively fixedly connected with the push plate 303 and the limit plate 306;
[0039] Furthermore, the motor 301 is started to drive the cam 302 to rotate. When the cam 302 rotates, it will continuously push the push plate 303 to move inward to drive the extrusion spring 307, and under the action of the spring 307, the push plate 303 will automatically reset. At this time, the push rod 304 and the impact ball 305 will continuously move inward to impact the outer surface of the fixed mold 102 to cause it to vibrate continuously.
[0040] Working principle: In the actual use of the prior art, the operator places the entire device through the support legs 101 at the designated place for injection molding on the car dashboard, and then starts the electric push rod 201 to drive the connecting plate 202 and the movable mold 103 to move downward and tightly connect with the fixed mold 102. At this time, the plug plate 209 on the lower surface of the movable mold 103 is inserted into the groove 208 on the upper surface of the fixed mold 102 to ensure the precise connection between the movable mold 103 and the fixed mold 102, and at the same time enhance the airtightness of the movable mold 103 and the fixed mold 102 to prevent the molten material from overflowing from the gap where the movable mold 103 and the fixed mold 102 are connected. Then the screw sleeve 207 and the screw rod 205 are tightened to fix the fixed sleeve 206 and the fixed plate 204 together to ensure that the fixed mold 102 and the movable mold 103 are fixedly connected together to prevent looseness between the two and affect the injection molding effect. Then the molten material is injected into the fixed mold 102 and the movable mold 103 through the injection port 203, and then the motor 301 is started to drive the cam 302 When the cam 302 rotates, it will continuously push the push plate 303 to move inward to drive the extrusion spring 2 307, and under the action of the spring 2 307, the push plate 303 will automatically reset. At this time, the push rod 304 and the impact ball 305 will continuously move inward to hit the outer surface of the fixed mold 102 to make it vibrate continuously. The bubbles contained in the molten material are broken through the intermittent and strong vibrations to avoid the residual bubbles causing the surface of the formed automobile dashboard to appear dents, pitting and other defects, thereby improving the quality of the product. When the product is cooled and solidified, the screw sleeve 207 is removed, and the movable mold 103 is driven by the electric push rod 201 to move upward and leave the fixed mold 102, and then the molded automobile dashboard adhered to the fixed mold 102 or the movable mold 103 is pushed to be demolded quickly by pressing the ejector rod 210 to compress the spring 1 211, thereby reducing the time and energy consumed by the operator in manual demolding. The ejector rod 210 can be automatically reset with the cooperation of the spring 1 211 for the next use.
[0041] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
Claims
1. An automobile instrument panel injection mold, comprising a fixed mold (102) and a movable mold (103), wherein the movable mold (103) is movably connected to the upper surface of the fixed mold (102), characterized in that: The lower surface of the fixed mold (102) is fixedly connected to a bottom plate (1), the outer surface of the fixed mold (102) is provided with a molding mechanism (2), and the upper surface of the bottom plate (1) is provided with a vibration mechanism (3); The molding mechanism (2) comprises a connecting plate (202) fixedly connected to both sides of the movable mold (103); two electric push rods (201) are symmetrically fixedly connected to the upper surface of the bottom plate (1); two fixed plates (204) are symmetrically fixedly connected to the outer surface of the fixed mold (102); a screw (205) is fixedly connected to the upper surface of the fixed plate (204); two fixed sleeves (206) are symmetrically fixedly connected to the outer surface of the movable mold (103); a groove (208) is provided on the upper surface of the fixed mold (102); a plug plate (209) is fixedly connected to the lower surface of the movable mold (103); and ejector rods (210) are inserted into the inner cavities of the movable mold (103) and the fixed mold (102); The vibration mechanism (3) comprises a cam (302) rotatably connected to the inner cavity of the bottom plate (1) via an axis, the outer surface of the cam (302) being in contact with a push plate (303), one side of the push plate (303) being symmetrically fixedly connected to a screw push rod (304), and one end of the push rod (304) being fixedly connected to an impact ball (305).
2. The automobile instrument panel injection mold according to claim 1, characterized in that: The lower surface of the base plate (1) is fixedly connected to a support leg (101), and the lower end of the support leg (101) is fixedly connected to a foot pad.
3. The automobile instrument panel injection mold according to claim 1, characterized in that: The upper end of the electric push rod (201) is fixedly connected to the connecting plate (202), and the outer surface of the plug plate (209) is movably connected to the groove (208).
4. The automobile instrument panel injection mold according to claim 1, characterized in that: The upper surface of the movable mold (103) is connected to an injection port (203), and the screw (205) is movably connected to a fixed sleeve (206).
5. The automobile instrument panel injection mold according to claim 1, characterized in that: The outer surface of the screw rod (205) is threadedly connected with a screw sleeve (207), and the lower surface of the screw sleeve (207) is in contact with the upper surface of the fixing sleeve (206).
6. The automobile instrument panel injection mold according to claim 1, characterized in that: A spring 1 (211) is sleeved on the outer surface of the ejector rod (210); one end of the spring 1 (211) is fixedly connected to the handle of the ejector rod (210); the other end of the spring 1 (211) is respectively fixedly connected to the movable mold (103) and the bottom plate (1); and the ejector rod (210) moves inside the bottom plate (1).
7. The automobile instrument panel injection mold according to claim 1, characterized in that: A motor (301) is fixedly connected to the lower surface of the base plate (1), and an output shaft end of the motor (301) is fixedly connected to a shaft end of a cam (302).
8. The automobile instrument panel injection mold according to claim 1, characterized in that: The upper surface of the bottom plate (1) is fixedly connected to a limit plate (306); the inner cavity of the limit plate (306) is movably connected to the outer surface of the push rod (304); the outer surface of the push rod (304) is sleeved with a second spring (307); the two ends of the second spring (307) are respectively fixedly connected to the push plate (303) and the limit plate (306).
Citation Information
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