Screw extruder charging barrel structure
The raw materials are stirred and transported by designing the structure of driving motor, conveying roller and rubber resistance strip in the screw extruder barrel, and using vibrating plates to prevent the discharge pipe from being blocked, the raw materials are not uniform and blocked in the traditional screw extruder barrel. The problem of improving the conveying efficiency and product qualification rate.
Patent Information
- Application Number
- CN202421608059.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-07-08
AI Technical Summary
During the use of the traditional screw extruder barrel, the upper and lower raw materials are difficult to stir evenly, and are prone to blockage during the discharge process, low conveying efficiency, and high product failure rate.
A screw extruder barrel structure is designed, including a base, support plate, conveying mechanism, guide mechanism, drive motor, conveying box, discharge mechanism, etc., and the raw material is stirred and Convey, use vibrating plates to prevent the discharge pipe from being blocked.
It realizes uniform stirring and efficient conveying of raw materials, reduces product failure rate and improves work efficiency.
Smart Images

Figure CN222290963U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of screw extruders, in particular to a barrel structure of a screw extruder. Background Art
[0002] The screw extruder is one of the most important equipment for the melt molding of polymer plastic materials. It uses external power transmission and heat transfer of external heating elements to carry out solid conveying, compaction, melting, shearing, mixing and extrusion molding of plastics. The extrusion process of traditional screw extruders is achieved by external heating of the barrel, friction between solid materials and the barrel, screw and shear force of the melt. "Friction coefficient" and "friction force", "viscosity" and "shear stress" are the main factors affecting the working performance of traditional screw extruders. Since the factors affecting "friction" and "viscosity" are very complex, the extrusion process of traditional screw extruders is an unstable state and difficult to control, which is particularly prominent for certain heat-sensitive plastics with poor thermal stability and high viscosity.
[0003] In actual use, the barrel of the existing extruder often has problems such as difficulty in mixing the raw materials in the upper and lower layers evenly, easy blockage during the discharge process, low conveying efficiency, and high product failure rate. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the deficiencies in the prior art, the utility model provides a screw extruder barrel structure, which solves the problems of a screw extruder barrel structure proposed in the above-mentioned background technology. In actual use, the barrel of the existing extruder often has the problems of difficulty in evenly stirring the raw materials of the upper and lower layers, easy blockage during the discharging process, low conveying efficiency and high product failure rate.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a screw extruder barrel structure, including a base, support plates are fixedly installed on both sides above the base, a conveying mechanism is fixedly installed on the inner wall above the support plate, a guide mechanism is fixedly installed above the conveying mechanism, a drive motor is fixedly installed on one side of the conveying mechanism, a conveying box is fixedly installed above the guide mechanism, feed ports are opened on the top and left side of the conveying box, and a discharge mechanism is fixedly installed on the right side of the conveying box.
[0008] Furthermore, a rubber noise reduction pad is attached to the top of the base, a support is installed under the drive motor, and the drive motor is installed on one side of the conveying mechanism.
[0009] Furthermore, the conveying mechanism includes an installation cavity, with rotating shafts fixedly installed at both ends of the installation cavity, a driving shaft passing through the inner wall of the rotating shaft, a conveying roller fixedly installed on the outer wall of the driving shaft, an anti-slip mechanism attached to the outer wall of the conveying roller, and the installation cavity is semi-cylindrical in shape.
[0010] Furthermore, the driving shaft is connected to an output end of one side of the driving motor through a rotating shaft, and the lower part of the mounting cavity is fixedly mounted on both sides above the support plate.
[0011] Furthermore, the anti-slip mechanism comprises a rubber resistance strip, the inner wall of the rubber resistance strip is fixedly attached with a connecting strip, and the rubber resistance strip is surrounded and fixedly installed on the outer wall of the conveying roller through the connecting strip.
[0012] Furthermore, the guiding mechanism includes a sealing plate, a guiding groove is provided on the top of the sealing plate, a fitting slot hole is provided on the lower side of the sealing plate, the lower surface of the sealing plate is fixedly connected to the top of the mounting cavity, the fitting slot hole is buckled on the outer wall of the rotating shaft, and the rubber resistance strip protrudes on the outer wall of the guide slot through a conveying roller.
[0013] Furthermore, the discharging mechanism includes a connecting plate, the outer wall of the connecting plate is provided with threaded fastening holes, a discharging pipe is installed through the outer wall of the connecting plate, a vibration plate is fixedly attached to the outer wall of the discharging pipe, a battery is installed on the inner wall of the vibration plate, the connecting plate is fixedly attached to one side of the conveying box, and the discharging pipe is installed on the inner wall of the conveying box through the mounting plate.
[0014] (III) Beneficial effects
[0015] The utility model provides a screw extruder barrel structure, which has the following beneficial effects:
[0016] Through the drive motor, conveying box, installation cavity, rotating shaft, driving shaft, conveying roller, rubber resistance strip, connecting strip, sealing plate, guide groove and fitting slot hole and other structures, the materials are stored in the conveying box, fixedly connected with the bottom of the sealing plate and the top of the installation cavity, the driving motor is used to drive the driving shaft, the rubber resistance strip is fixedly installed on the outer wall of the conveying roller through the connecting strip, the conveying roller and the rubber resistance strip are driven by the driving shaft, the raw materials in the conveying box are stirred through the guide groove and the rubber resistance strip and conveyed to the discharge pipe, so as to improve the conveying efficiency and thus increase the product qualification rate.
[0017] Through the connection plate, threaded fastening holes, discharge pipe and vibration plate and other structures, the discharge pipe is fixedly installed on one side of the conveying box through the threaded fastening holes around the connection plate, and is installed through the discharge pipe to penetrate the inner wall of the conveying box. The discharge pipe is vibrated by the vibration plate to discharge the material, which can avoid the discharge pipe from being blocked during the discharge process and improve the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the conveying mechanism of the utility model;
[0020] Figure 3 It is a structural schematic diagram of the anti-skid mechanism in the utility model;
[0021] Figure 4 It is a structural schematic diagram of the guide mechanism in the utility model;
[0022] Figure 5 It is a structural schematic diagram of the discharging mechanism in the utility model.
[0023] In the figure: 1. base; 2. support plate; 3. conveying mechanism; 31. installation cavity; 32. rotating shaft; 33. driving shaft; 34. conveying roller; 35. anti-skid mechanism; 351. rubber resistance strip; 352. connecting strip; 4. guide mechanism; 41. sealing plate; 42. guide groove; 43. fitting slot hole; 5. driving motor; 6. conveying box; 7. feed port; 8. discharging mechanism; 81. connecting plate; 82. threaded fastening hole; 83. discharging pipe; 84. vibration plate. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figures 1 to 5 The utility model provides a technical solution: a screw extruder barrel structure, including a base 1, support plates 2 are fixedly installed on both sides above the base 1, a conveying mechanism 3 is fixedly installed on the inner wall above the support plate 2, a guide mechanism 4 is fixedly installed above the conveying mechanism 3, a drive motor 5 is fixedly installed on one side of the conveying mechanism 3, a conveying box 6 is fixedly installed above the guide mechanism 4, a feed port 7 is opened on the top and left side of the conveying box 6, a discharging mechanism 8 is fixedly installed on the right side of the conveying box 6, a rubber noise reduction pad is attached to the top of the base 1, a support is installed below the drive motor 5, and the drive motor 5 is installed on one side of the conveying mechanism 3.
[0026] The conveying mechanism 3 includes an installation cavity 31, and a rotating shaft 32 is fixedly installed at both ends of the installation cavity 31. A driving shaft 33 is installed through the inner wall of the rotating shaft 32, and a conveying roller 34 is fixedly installed on the outer wall of the driving shaft 33. The outer wall of the conveying roller 34 is attached with an anti-slip mechanism 35. The installation cavity 31 is semi-cylindrical in shape. The driving shaft 33 is connected to the output end of one side of the driving motor 5 through the rotating shaft 32. The lower part of the installation cavity 31 is fixedly installed on both sides above the support plate 2.
[0027] The anti-slip mechanism 35 includes a rubber resistance strip 351 . A connecting strip 352 is fixedly attached to the inner wall of the rubber resistance strip 351 . The rubber resistance strip 351 is surrounded and fixedly installed on the outer wall of the conveying roller 34 through the connecting strip 352 .
[0028] The guiding mechanism 4 includes a sealing plate 41, a guiding groove 42 is opened on the top of the sealing plate 41, a fitting slot hole 43 is opened on one side below the sealing plate 41, the lower surface of the sealing plate 41 is fixedly connected to the top of the mounting cavity 31, the fitting slot hole 43 is buckled on the outer wall of the rotating shaft 32, and the rubber resistance strip 351 protrudes on the outer wall of the guide slot 42 through the conveying roller 34.
[0029] The discharging mechanism 8 includes a connecting plate 81, and threaded fastening holes 82 are opened around the outer wall of the connecting plate 81. A discharging pipe 83 is installed through the outer wall of the connecting plate 81. A vibration plate 84 is fixedly attached to the outer wall of the discharging pipe 83, and a battery is installed on the inner wall of the vibration plate 84. The connecting plate 81 is fixedly attached to one side of the conveying box 6, and the discharging pipe 83 is installed on the inner wall of the conveying box 6 through the mounting plate.
[0030] The specific implementation methods disclosed in the present invention omit detailed descriptions of known functions and known components. To ensure the compatibility of the equipment, the operating methods adopted are consistent with the parameters of commercially available equipment.
[0031] In summary, the operating steps of the screw extruder barrel structure are as follows:
[0032] When in use, it is stored in the conveying box 6, fixedly connected to the top of the installation cavity 31 through the bottom of the sealing plate 41, and driven by the driving motor 5 to drive the driving shaft 33. The rubber resistance strip 351 is fixedly installed on the outer wall of the conveying roller through the connecting strip 352, and the conveying roller 34 and the rubber resistance strip 351 are driven by the driving shaft 33. The raw materials in the conveying box 6 are stirred through the guide groove 42 and the rubber resistance strip 351 and conveyed to the discharge pipe 83, so as to improve the conveying efficiency and thus increase the qualified rate of the product. The discharge pipe 83 is fixedly installed on one side of the conveying box 6 through the threaded fastening holes 82 around the connecting plate 81, and is installed through the inner wall of the conveying box 6 through the discharge pipe 83. The discharge pipe 83 is vibrated by the vibration plate 84 to discharge the material, so as to avoid the discharge pipe 83 from being blocked during the discharging process and improve the working efficiency.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A screw extruder barrel structure, comprising a base (1), characterized in that: Support plates (2) are fixedly mounted on both sides above the base (1); a conveying mechanism (3) is fixedly mounted on the inner wall above the support plate (2); a guide mechanism (4) is fixedly mounted above the conveying mechanism (3); a driving motor (5) is fixedly mounted on one side of the conveying mechanism (3); a conveying box (6) is fixedly mounted above the guide mechanism (4); a feed port (7) is provided on the top and left side of the conveying box (6); and a discharge mechanism (8) is fixedly mounted on the right side of the conveying box (6).
2. A screw extruder barrel structure according to claim 1, characterized in that: A rubber noise reduction pad is attached to the top of the base (1), a support is installed below the drive motor (5), and the drive motor (5) is installed on one side of the conveying mechanism (3).
3. A screw extruder barrel structure according to claim 1, characterized in that: The conveying mechanism (3) comprises an installation cavity (31), a rotating shaft (32) is fixedly installed at both ends of the installation cavity (31), a driving shaft (33) is installed through the inner wall of the rotating shaft (32), a conveying roller (34) is fixedly installed on the outer wall of the driving shaft (33), and an anti-slip mechanism (35) is attached to the outer wall of the conveying roller (34), and the installation cavity (31) is semi-cylindrical in shape.
4. A screw extruder barrel structure according to claim 3, characterized in that: The driving shaft (33) is connected to an output end of one side of the driving motor (5) via a rotating shaft (32), and the lower part of the mounting cavity (31) is fixedly mounted on both sides above the support plate (2).
5. A screw extruder barrel structure according to claim 3, characterized in that: The anti-slip mechanism (35) comprises a rubber resistance strip (351), the inner wall of the rubber resistance strip (351) is fixedly attached with a connecting strip (352), and the rubber resistance strip (351) is surrounded and fixedly mounted on the outer wall of the conveying roller (34) via the connecting strip (352).
6. A screw extruder barrel structure according to claim 5, characterized in that: The guide mechanism (4) comprises a sealing plate (41), a guide groove (42) is provided on the top of the sealing plate (41), a fitting groove hole (43) is provided on one side below the sealing plate (41), the lower surface of the sealing plate (41) is fixedly connected to the top of the installation cavity (31), the fitting groove hole (43) is buckled on the outer wall of the rotating shaft (32), and the rubber resistance strip (351) protrudes from the outer wall of the guide groove (42) through the conveying roller (34).
7. A screw extruder barrel structure according to claim 1, characterized in that: The discharging mechanism (8) comprises a connecting plate (81), the outer wall of the connecting plate (81) is provided with threaded fastening holes (82) around it, a discharging pipe (83) is installed through the outer wall of the connecting plate (81), a vibration plate (84) is fixedly attached to the outer wall of the discharging pipe (83), and a storage battery is installed on the inner wall of the vibration plate (84), the connecting plate (81) is fixedly attached to one side of the conveying box (6), and the discharging pipe (83) is installed through the inner wall of the conveying box (6) via a mounting plate.