Foam bar code placing device for cylindrical foam cans
By designing the automatic plating device of the foam strip cylinder, the problems of low efficiency and inconsistent quality in the existing technology are solved, and the automatic identification and placing of foam strips are realized, efficiency and reliability are improved, and high-density storage is realized. .
Patent Information
- Application Number
- CN202322835600.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-23
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2033-10-23
AI Technical Summary
The process of filling existing foam strips in hollow elevator rails requires manual placement, resulting in large labor, low efficiency and inconsistent placement quality.
A foam barcode storage device for cylindrical foam strip cylinder is designed, including foam strip conveying parts, flip parts, stacking parts and transfer components. The automatic foam strips are realized through belt conveying lines, ranging sensors and clamping push components. Identify and place the foam strips of posture 4 are accurately pushed to the foam strip silo.
The full process automation of foam strip posture recognition and placing is realized, which improves operating efficiency, is more reliable in clamping, simplifies equipment complexity, and makes full use of the storage space of foam strip cylinders to achieve high-density storage.
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Figure CN222292854U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automatic material stacking, in particular to a foam strip stacking device for a cylindrical foam strip barrel. Background Art
[0002] Elevator guide rails are elevator components consisting of steel rails and connecting plates. Existing guide rails can be divided into three types according to their cross-sectional shapes: T-shaped, L-shaped, and hollow. Hollow elevator guide rails are widely used because of their advantages such as light weight and material saving. Hollow elevator guide rails are generally filled with foam strips to make them soundproof, noise-reducing, and shock-absorbing. In order to realize the automation of foam strip filling, the foam strips must first be stacked together according to a rule. At present, the stacking of foam strips is all manual work. In this way, workers need to repeat the same mechanical movements all the time, which not only requires a lot of labor and low worker efficiency, but also the stacking quality cannot be guaranteed to meet uniform standards. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model provides a foam bar stacking device for a cylindrical foam bar tube, which can realize full automation of foam bar posture recognition and stacking and high operating efficiency.
[0004] The utility model achieves the above technical purpose through the following technical means.
[0005] A foam strip stacking device for a cylindrical foam strip tube, comprising a foam strip conveying component, a foam strip turning component, a foam strip stacking component, a foam strip tube and a transfer component; the foam strip conveying component conveys the foam strip to the foam strip turning component, the foam strip turning component turns the foam strip to posture 4 and places it on the transfer component; the foam strip stacking component pushes the foam strip to a corresponding position in the foam strip tube;
[0006] The foam strip stacking component includes a positioning component and a foam strip clamping and pushing component; the positioning component drives the foam strip clamping and pushing component to move linearly and rotate, so that the foam strip clamping and pushing component moves to the corresponding position and then conveys the foam strip in posture 4 to the position of the foam strip barrel; the foam strip clamping and pushing component includes an L-shaped mounting plate, a rodless cylinder, an L-shaped connecting rod, a fixed forming clamping plate, a movable forming clamping plate and a telescopic spring;
[0007] The vertical end of the L-shaped mounting plate is arranged on the positioning assembly; a fixed forming clamping plate and a movable forming clamping plate are arranged below the horizontal end of the L-shaped mounting plate, and the fixed forming clamping plate and the movable forming clamping plate are parallel and distributed along the longitudinal direction of the L-shaped mounting plate; a telescopic spring and a steering gear are installed on the side where the movable forming clamping plate is located; a cam is installed on the output end of the steering gear, and the cam is in contact with the movable forming clamping plate; the steering gear drives the cam to work, and under the joint action of the telescopic spring and the cam, the movable forming clamping plate approaches or moves away from the fixed forming clamping plate to achieve clamping or loosening of the foam strip;
[0008] A rodless cylinder is arranged above the horizontal end of the L-shaped mounting plate, and a rectangular through groove is opened in the middle of the L-shaped mounting plate. The slider on the rodless cylinder can slide along the rectangular through groove, and the slider on the rodless cylinder is connected to the vertical end of the L-shaped connecting rod, thereby driving the L-shaped connecting rod to move along the rectangular through groove; during the movement, the L-shaped connecting rod pushes the foam strip to the position set in the foam strip cylinder.
[0009] In the above scheme, the foam strip conveying component includes a belt conveyor line, a double L-shaped baffle and a side plate; the side plates are arranged on the left and right sides of the front end of the belt conveyor line; the width of the belt conveyor line is smaller than the length of the foam strip; the spacing between the two side plates is the same as the length of the foam strip; a double L-shaped baffle is arranged at the end position of the side plate, the double L-shaped baffle is higher than the belt conveyor line, and the vertical distance between the lower end of the double L-shaped baffle and the upper surface of the belt conveyor line is greater than the height of one foam strip and less than the height of two foam strips.
[0010] The above scheme also includes a micro switch, a distance sensor and an L-shaped baffle; the L-shaped baffle is arranged at the rear end of the belt conveyor line close to the foam strip flipping component; the L-shaped baffle is provided with a micro switch and a distance sensor; when the foam strip reaches the rear end of the belt conveyor line, the micro switch is triggered, and the distance sensor determines the posture of the foam strip according to the measured distance.
[0011] In the above scheme, the foam strip flipping component includes a front-to-back moving component, a left-to-right moving component, an up-and-down moving component and an end effector; the front-to-back moving component, the left-to-right moving component and the up-and-down moving component cooperate with each other to adjust the up-and-down, left-to-right or front-and-back position of the end effector; the end effector clamps and drives the foam strip to rotate to posture four; the posture four is that the large end of the foam strip is perpendicular to the ground, and the large end of the foam strip is close to the foam strip stacking component.
[0012] In the above scheme, the forward and backward moving assembly includes a bracket, a forward and backward moving guide rail, a forward and backward moving slider, a telescopic cylinder, and a drive plate; the two forward and backward moving guide rails are installed parallel to each other on the upper surface of the bracket, and each of the forward and backward moving guide rails is equipped with two forward and backward moving sliders. The telescopic cylinder is installed between the two forward and backward moving guide rails and its piston rod is parallel to the two forward and backward moving guide rails. The drive plate is installed at the end of the telescopic cylinder piston rod.
[0013] In the above scheme, the left and right moving components include a No. 1 linear bearing, a No. 1 optical bar, a No. 1 nut, a No. 1 lead screw, a support plate, and a No. 1 motor; the two No. 1 optical bars are installed in parallel with each other on the upper surface of the support plate through a T-shaped optical bar mounting seat, and each of the No. 1 optical bars is equipped with two No. 1 linear bearings, and the No. 1 lead screw is installed on the upper surface of the support plate through a seat bearing, and is located between the two No. 1 optical bars and parallel to the two No. 1 optical bars, the No. 1 lead screw is equipped with the No. 1 nut, and the No. 1 motor is installed on the upper surface of the support plate through a motor mounting bracket, and the output shaft of the No. 1 motor is transmission-connected to the No. 1 lead screw through a coupling.
[0014] In the above scheme, the up and down moving components include a No. 2 optical bar, a No. 2 linear bearing, a No. 2 motor, a No. 2 lead screw, a No. 2 nut, and an L-shaped support plate; the two No. 2 optical bars are installed on the L-shaped support plate in parallel with each other through a T-shaped optical bar mounting seat, and each of the No. 2 optical bars is equipped with two No. 2 linear bearings, the No. 2 lead screw is installed on the L-shaped support plate through a seat bearing, and is located between the two No. 2 optical bars and parallel to the two No. 2 optical bars, the No. 2 lead screw is equipped with the No. 2 nut, the No. 2 motor is installed on the L-shaped support plate through a motor mounting bracket, and the output shaft of the No. 2 motor is transmission-connected to the No. 2 lead screw through a coupling.
[0015] In the above scheme, the transfer assembly includes a column and a formed opening groove; a formed opening groove is arranged above the column; and the shape of the formed opening groove is the same as that of the foam strip.
[0016] In the above scheme, the foam strip clamping and pushing assembly also includes a micro guide rail, which is perpendicular to the movable forming splint; the micro guide rail is arranged on both sides of the telescopic spring; a micro slider is arranged on the micro guide rail; the micro guide rail and the micro slider are used to guide and position the movement of the movable forming splint.
[0017] In the above solution, a shaped pusher head is provided at the horizontal end of the L-shaped connecting rod, and the cross-sectional shape of the shaped pusher head is similar to the cross-sectional shape of the foam strip.
[0018] The beneficial effects are as follows:
[0019] 1. In the utility model, the foam strip is clamped by two formed fingers, which is more reliable than the traditional general gripper and improves the reliability of the system.
[0020] 2. In the utility model, the posture of the foam strip is identified by a distance measuring sensor, which simplifies the complexity of the equipment.
[0021] 3. The recognition and stacking of the foam strips in the utility model are fully automated, and the operation efficiency is high.
[0022] 4. In the utility model, the foam strip cylinder is arranged in a circular array with a plurality of storage spaces, and the adjacent storage spaces in the same circular array are inverted in structure, so that the storage space of the foam strip cylinder is fully utilized to realize high-density storage of the foam strips. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of a foam strip stacking device for a cylindrical foam strip tube;
[0024] Figure 2 for Figure 1 Schematic diagram of the structure of the foam strip conveying component;
[0025] Figure 3 for Figure 2 A local enlarged view at point A;
[0026] Figure 4 It is a schematic diagram of the foam strip posture;
[0027] Figure 5 for Figure 1 Schematic diagram of the flipping component of the middle foam strip;
[0028] Figure 6 for Figure 5 A schematic diagram of the forward and backward moving assembly structure of the middle foam strip flipping component;
[0029] Figure 7 for Figure 5 Schematic diagram of the left-right moving assembly structure of the middle foam strip flipping component;
[0030] Figure 8 for Figure 5 A schematic diagram of the structure of the up-and-down moving components of the middle foam strip flipping part;
[0031] Fig. 9 for Figure 5 Schematic diagram of the structure of the end effector of the middle foam strip flipping component;
[0032] Fig.10 for Figure 1 A schematic diagram of the structure of the foam strip stacking components;
[0033] Fig.11 for Fig.10 Schematic diagram of the positioning assembly of the foam strip stacking component;
[0034] Fig.12 for Fig.11 Front view of the positioning assembly of the middle foam strip stacking component;
[0035] Fig.13 for Fig.12 It is the AA cross-section;
[0036] Fig.14 for Fig.10 A left view of the positioning assembly in the middle foam strip stacking component;
[0037] Fig.15 for Figure 1 Schematic diagram of the middle foam strip push assembly;
[0038] Fig.16 for Fig.15 Right view of the foam strip push assembly;
[0039] Fig.17 for Fig.15 Bottom view of the foam strip push assembly;
[0040] Fig.18 for Figure 1 Front view of the middle foam strip tube;
[0041] Fig.19 for Figure 1 Schematic diagram of the transfer component structure in;
[0042] Fig. 20 for Fig.19 The main view of the transit component in .
[0043] Reference numerals:
[0044] 1-foam strip conveying component; 2-foam strip turning component; 3-foam strip stacking component; 4-foam strip cylinder; 5-transfer component; 6-foam strip;
[0045] 101-belt conveyor line; 102-double L-shaped baffle; 103-side plate; 104-distance sensor; 105-micro switch; 106-L-shaped baffle;
[0046] 21-forward and backward moving assembly; 22-left and right moving assembly; 23-up and down moving assembly; 24-end actuator;
[0047] 211- bracket; 212- guide rail for front and rear movement; 213- slider for front and rear movement; 214- telescopic cylinder; 215- driving plate;
[0048] 221-No. 1 linear bearing; 222-No. 1 smooth bar; 223-No. 1 nut; 224-No. 1 lead screw; 225-support plate; 226-No. 1 motor;
[0049] 231-No. 2 optical bar; 232-No. 2 linear bearing; 233-No. 2 motor; 234-No. 2 lead screw; 235-No. 2 nut; 236-L-type support plate;
[0050] 241-mounting seat; 242-stepping motor; 243-pneumatic gripper, 244-forming finger;
[0051] 31-positioning component; 32-foam strip pushing component;
[0052] 311- No. 3 base; 312- No. 3 motor; 313- No. 3 shaft; 314- No. 4 motor; 310- No. 4 base; 316- No. 4 lead screw; 317- No. 4 nut;
[0053] 320-servo engine; 321-L-type mounting plate; 322-rodless cylinder; 323-L-shaped connecting rod; 324-fixed forming clamp; 325-movable forming clamp; 326-micro guide rail; 327-telescopic spring; 328-cam; 329-micro slider;
[0054] 4-foam strip cylinder; 41-storage position;
[0055] 51-column; 52-forming opening slot;
[0056] 61-Posture 1; 62-Posture 2; 63-Posture 3; 64-Posture 4. DETAILED DESCRIPTION
[0057] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0058] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "axial", "radial", "vertical", "horizontal", "inner", "outer" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0059] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0060] Combined with Figure 1 As shown, an automatic foam strip stacking device includes a foam strip conveying component 1, a foam strip turning component 2, a foam strip stacking component 3 and a transfer component 5; the foam strip turning component 2 is installed on one side of the rear end of the foam strip conveying component 1, the foam strip stacking component 3 is installed on one side of the foam strip turning component 2, and the foam strip barrel 4 has a plurality of bins 41 in a circular array, and the upper and lower structures of adjacent bins 41 in the same circular array are reversed to fully utilize the storage space of the foam strip barrel 4 and realize high-density storage of foam strips. The bin 41 is used to carry the foam strip 6, and the foam strip barrel 4 is installed on one side of the foam strip stacking component 3 through a bracket. The foam strip conveying component 1 conveys the foam strips 6 stacked in a disorderly manner at the front end of the foam strip conveying component 1 one by one in posture one 61, posture two 62 or posture three 63 to the tail end of the foam strip conveying component 1, and the foam strip flipping component 2 flips the foam strips 6 at a certain angle according to the posture of the foam strips 6, and places them in posture four 64 at the transfer component 5, and the foam strip stacking component 3 delivers the foam strips 6 placed in the transfer component 5 in posture four 64 into the storage position of the foam strip cylinder 4.
[0061] Combined with Figures 2 to 4As shown, the foam strip conveying component 1 includes a belt conveyor line 101, a double L-shaped baffle 102, a side plate 103, a distance sensor 104, a micro switch 105 and an L-shaped baffle 106; the width of the belt conveyor line 101 is slightly smaller than the length of the foam strip 6, ensuring that both ends of the foam strip 6 extend out of the belt conveyor line 101, and the side plates 103 are respectively installed on the left and right sides of the front section of the belt conveyor line 101, and the spacing between the side plates 103 installed on the left and right sides of the front section of the belt conveyor line 101 is equal to the length of the foam strip 6, and the double L-shaped baffle 102 is installed on the belt conveyor line 101, and its direction is perpendicular to the conveying direction of the belt conveyor line 101. The distance between the double L-shaped baffle 102 and the top surface of the belt conveyor line 101 is greater than the height of a foam strip 6 and less than the height of two foam strips, ensuring that only one foam strip passes through at a time. The side panels 103 installed on the left and right sides of the front section of the belt conveyor line 101, the double L-shaped baffle 102 installed on the belt conveyor line 101 and the space formed by the top surface of the belt conveyor line 101 are used to accommodate the foam strips to be stacked. Two L-shaped baffles 106 are installed at the tail end of the belt conveyor line 101, the two micro switches 105 are installed on the two L-shaped baffles 106, and the distance sensor 104 is installed on one of the L-shaped baffles 106. When the belt conveyor line 101 is started, the foam strips 6 stacked on the front section of the belt conveyor line 101 pass through the double L-shaped baffle 102 in posture one 61, posture two 62 or posture three 63 in turn. When the foam strips 6 reach the tail end of the belt conveyor line 101, the micro switch 105 is triggered, and the distance measuring sensor 104 determines the posture of the foam strips 6 according to the measured distance.
[0062] Combined with Figure 4 As shown, the foam strip 6 is a T-shaped structure; the foam strip 6 has three postures on the foam strip conveying component 1, namely posture one 61, posture two 62 and posture three 63; among them, posture one 61 is that the large end of the foam strip 6 is placed on the foam strip conveying component 1 and is parallel to the foam strip conveying component 1, posture two 62 and posture three 63 are symmetrical, and posture two 62 is that the angle between the large end of the foam strip 6 and the forward direction of the foam strip conveying component 1 is an acute angle.
[0063] Combined with Figure 5As shown, the foam strip flipping component 2 includes a front-to-back moving component 21, a left-to-right moving component 22, an up-and-down moving component 23 and an end actuator 24; the left-to-right moving component 22 is installed on the front-to-back moving slider 213 of the front-to-back moving component 21 through its supporting plate 225, and the bottom plate of the supporting plate 225 of the left-to-right moving component 22 is fixedly connected to the driving plate 215 installed at the end of the piston rod of the telescopic cylinder 214 of the front-to-back moving component 21, so that the left-to-right moving component is driven when the piston rod of the telescopic cylinder 214 of the front-to-back moving component 21 is extended and retracted. 22 moves forward and backward, the up and down moving component 23 is installed on the No. 1 linear bearing 221 of the left and right moving component 22 through an L-shaped support plate 236, and the L-shaped support plate 236 of the up and down moving component 23 is fixedly connected with the No. 1 nut 223 of the left and right moving component 22. When the No. 1 motor 226 of the left and right moving component 22 rotates, the screw nut mechanism composed of the No. 1 nut 223 of the left and right moving component 22 and the No. 1 screw 224 of the left and right moving component 22 drives the up and down moving component 23 to move left and right. The end actuator 24 is mounted on the No. 2 linear bearing 232 of the up and down moving assembly 23 through the mounting seat 241, and the mounting seat 241 is fixedly connected to the No. 2 nut 235 of the up and down moving assembly 23. When the No. 2 motor 233 of the up and down moving assembly 23 rotates, the actuator 24 is driven to move up and down by a screw nut mechanism composed of the No. 2 nut 235 of the up and down moving assembly 23 and the No. 2 screw 234 of the up and down moving assembly 23.
[0064] Combined with Figure 6 As shown, the forward and backward moving assembly 21 includes a bracket 211, a forward and backward moving guide rail 212, a forward and backward moving slider 213, a telescopic cylinder 214 and a driving plate 215; the two forward and backward moving guide rails 212 are installed parallel to each other on the upper surface of the bracket 211, each of the forward and backward moving guide rails 212 is equipped with two forward and backward moving sliders 213, the telescopic cylinder 214 is installed between the two forward and backward moving guide rails 212 and its piston rod is parallel to the two forward and backward moving guide rails 212, and the driving plate 215 is installed at the end of the piston rod of the telescopic cylinder 214.
[0065] Combined with Figure 7As shown, the left-right moving assembly 22 includes a No. 1 linear bearing 221, a No. 1 optical bar 222, a No. 1 nut 223, a No. 1 lead screw 224, a support plate 225 and a No. 1 motor 226; the two No. 1 optical bars 222 are mounted on the upper surface of the support plate 225 in parallel with each other through a T-shaped optical bar mounting seat, and each of the No. 1 optical bars 222 is equipped with two No. 1 linear bearings 221, and the No. 1 lead screw 224 is mounted on the upper surface of the support plate 225 through a seat bearing, and is located between the two No. 1 optical bars 222 and parallel to the two No. 1 optical bars 222, the No. 1 lead screw 224 is equipped with the No. 1 nut 223, and the No. 1 motor 226 is mounted on the upper surface of the support plate 225 through a motor mounting bracket, and the output shaft of the No. 1 motor 226 is transmission-connected to the No. 1 lead screw 224 through a coupling.
[0066] Combined with Figure 8 As shown, the up-and-down moving assembly 23 includes a No. 2 optical bar 231, a No. 2 linear bearing 232, a No. 2 motor 233, a No. 2 lead screw 234, a No. 2 nut 235, and an L-shaped support plate 236. The two No. 2 optical bars 231 are mounted on the L-shaped support plate 236 in parallel with each other through a T-shaped optical bar mounting seat, and each No. 2 optical bar 231 is equipped with two No. 2 linear bearings 232, and the No. 2 lead screw 234 is mounted on the L-shaped support plate 236 through a seat bearing, and is located between the two No. 2 optical bars 231 and parallel to the two No. 2 optical bars 231, and the No. 2 lead screw 234 is equipped with the No. 2 nut 235, and the No. 2 motor 233 is mounted on the L-shaped support plate 236 through a motor mounting bracket, and the output shaft of the No. 2 motor 233 is connected to the No. 2 lead screw 234 through a coupling.
[0067] Combined with Fig. 9 As shown, the end effector 24 includes a mounting seat 241, a stepper motor 242, a pneumatic gripper 243, and a forming finger 244. The stepper motor 242 is mounted on the mounting seat 241, and the output shaft of the stepper motor 242 is connected to the pneumatic gripper 243. The two grippers of the pneumatic gripper 24 are respectively mounted with forming fingers 244. When the two forming fingers 244 are closed, their shapes are consistent with the cross-section of the foam strip 6. When the stepper motor 242 rotates, it drives the pneumatic gripper 24 to rotate, thereby changing the posture of the foam strip 6 clamped in the forming fingers 224.
[0068] Combined with Fig.10As shown, the foam strip stacking component 3 includes a positioning component 31 and a foam strip pushing component 32. The positioning component 31 drives the foam strip pushing component 32 to perform rotation and linear motion, so that the foam strip pushing component 32 moves to a certain position, and sends the foam strip 6 in the posture 4 64 to the position for feeding into the foam strip barrel 4, and the foam strip clamping and pushing component 32 pushes the foam strip 6 into the position of the foam strip barrel 4. The foam strip pushing component 32 is installed on the No. 4 nut 317 of the positioning component 31 through its L-shaped mounting plate 321.
[0069] Combined with Figures 11 to 14 As shown in the figure, the positioning assembly 31 includes a No. 3 base 311, a No. 3 motor 312, a No. 3 shaft 313, a No. 4 motor 314, a No. 4 base 315, a No. 4 screw 316, and a No. 4 nut 317. The No. 3 shaft 313 is installed on the top surface of the No. 3 base 311 through a seat bearing, and is installed on the top surface of the No. 3 base 311 through a motor mounting frame. The output shaft of the No. 3 motor 312 is connected to the No. 3 shaft 313 through a coupling. One end of the No. 4 base 315 is fixedly connected to the end of the No. 3 shaft 313. There is a guide groove in the middle position of the No. 4 base 315. The No. 4 screw 316 is installed in the guide groove in the middle position of the No. 4 base 315 through a seat nut. The No. 4 screw 316 is installed with the No. 4 nut. The No. 4 motor 314 is installed at one end of the No. 4 base 315. The output shaft of the No. 4 motor 314 is connected to the No. 4 screw 316 through a seat nut.
[0070] Combined with Figures 15 to 17As shown, the foam strip clamping and pushing assembly 32 includes a servo 320, an L-shaped mounting plate 321, a rodless cylinder 322, an L-shaped connecting rod 323, a fixed forming clamp plate 324, a movable forming clamp plate 325, a micro guide rail 326, a telescopic spring 327, a cam 328, and a micro slider 329. The middle position of the L-shaped mounting plate 321 is processed with a rectangular through groove, the rodless cylinder 322 is installed in the middle position of the top surface of the middle position of the L-shaped mounting plate 321, and the slider of the rodless cylinder 322 passes through the rectangular through groove in the middle position of the L-shaped mounting plate 321. The fixed forming clamp plate 324 is installed on one side of the bottom surface of the L-shaped mounting plate 321, and the two micro guide rails 326 are installed on the other side of the bottom surface of the L-shaped mounting plate 321 in parallel with each other and perpendicular to the length direction of the fixed forming clamp plate 324. Each micro guide rail 326 is equipped with a The movable forming clamp 325 is movably mounted on the two micro guide rails 326 through the micro slider 329. One end of the two telescopic springs 327 is fixed on the movable forming clamp 325, and the other end is fixed on the boss of the edge of the L-shaped mounting plate 321. The steering gear 320 is mounted on the L-shaped mounting plate 321 on the same side of the movable clamp 325. The cam 328 is mounted on the output shaft of the steering gear 320. The cam 328 is in high-pair contact with the movable forming clamp 325. Under the action of the rotation thrust of the steering gear 320 and the spring force of the telescopic spring 327, the position of the movable forming clamp 325 relative to the fixed forming clamp 324 can be changed. When the distance between the movable forming clamp 325 and the fixed forming clamp 324 becomes smaller, the foam strip 6 is clamped, and when the distance between the movable forming clamp 325 and the fixed forming clamp 324 becomes larger, the foam strip 6 is released. One end of the L-shaped connecting rod 323 is fixedly connected to the slider of the rodless cylinder 322, and the other end is a forming push head. The cross-sectional shape of the forming push head is consistent with the cross-sectional shape of the foam strip 6. When the slider of the rodless cylinder 322 moves, the L-shaped connecting rod 323 is driven to move, thereby pushing the foam strip 6 clamped between the fixed forming clamp 324 and the movable forming clamp 325 to the bin 41 of the foam strip tube 4.
[0071] Combined with Fig.19 and Fig. 20 As shown, the transfer assembly 5 includes two columns 51 , and the tops of the columns 51 are formed into a shaped opening groove 52 , and the cross-sectional shape of the shaped opening groove 52 is consistent with the cross-sectional shape of the foam strip 6 .
[0072] An automatic foam strip stacking device, the working method is as follows:
[0073] 1) The foam strips 6 to be stacked in disorder are stacked in the front section of the foam strip conveying component 1;
[0074] 2) starting the belt conveyor line 101 of the foam strip conveying component 1, and conveying the foam strips 6 one by one in posture 1 61, posture 2 62 or posture 3 63 to the tail of the foam strip conveying component 1;
[0075] 3) When the foam strip 6 reaches the tail end of the belt conveyor line 101, the micro switch 105 is triggered, and the distance sensor 104 determines the posture of the foam strip 6 according to the measured distance;
[0076] 4) The foam strip flipping component 2 flips the foam strip 6 by a certain angle according to the posture of the foam strip 6, so that the foam strip 6 is in posture 464 and then placed at the transfer component 5;
[0077] 5) The foam strip stacking component 3 delivers the foam strip 6 placed in the transfer component 5 in posture 464 to the storage position 41 for feeding the foam strip tube 4, and the foam strip clamping and pushing component 32 pushes the foam strip 6 into the storage position 41 of the foam strip tube 4.
[0078] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0079] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention without departing from the principles and purpose of the present invention.
Claims
1. A foam strip stacking device for cylindrical foam strip tubes, characterized in that: It comprises a foam strip conveying component (1), a foam strip turning component (2), a foam strip stacking component (3), a foam strip cylinder (4) and a transfer component (5); The foam strip conveying component (1) conveys the foam strip to the foam strip flipping component (2); the foam strip flipping component (2) flips the foam strip (6) to posture four (64) and places it on the transfer component (5); the foam strip stacking component (3) pushes the foam strip (6) to a corresponding position in the foam strip cylinder (4); The foam strip stacking component (3) comprises a positioning component (31) and a foam strip clamping and pushing component (32); the positioning component (31) drives the foam strip clamping and pushing component (32) to move linearly and rotate, so that the foam strip clamping and pushing component (32) moves to a corresponding position and then conveys the foam strip (6) in posture four (64) to the storage position (41) of the foam strip cylinder (4); The foam strip clamping and pushing assembly (32) comprises an L-shaped mounting plate (321), a rodless cylinder (322), an L-shaped connecting rod (323), a fixed forming clamping plate (324), a movable forming clamping plate (325) and a telescopic spring (327); The vertical end of the L-shaped mounting plate (321) is arranged on the positioning assembly (31); a fixed forming clamp (324) and a movable forming clamp (325) are arranged below the horizontal end of the L-shaped mounting plate (321), the fixed forming clamp (324) and the movable forming clamp (325) are parallel and distributed along the longitudinal direction of the L-shaped mounting plate (321); a telescopic spring (327) and a steering gear (320) are installed on the side where the movable forming clamp (325) is located; a cam (328) is installed on the output end of the steering gear (320), and the cam (328) is in contact with the movable forming clamp (325); the steering gear (320) drives the cam (328) to work, and under the joint action of the telescopic spring (327) and the cam (328), the movable forming clamp (325) approaches or moves away from the fixed forming clamp (324), thereby clamping or loosening the foam strip (6); A rodless cylinder (322) is arranged above the horizontal end of the L-shaped mounting plate (321), and a rectangular through groove is opened in the middle of the L-shaped mounting plate (321). The slider on the rodless cylinder (322) can slide along the rectangular through groove, and the slider on the rodless cylinder (322) is connected to the vertical end of the L-shaped connecting rod (323), thereby driving the L-shaped connecting rod (323) to move along the rectangular through groove; during the movement, the L-shaped connecting rod (323) pushes the foam strip (6) into the bin (41) set in the foam strip tube (4).
2. The foam strip stacking device for cylindrical foam strip tubes according to claim 1, characterized in that: The foam strip conveying component (1) comprises a belt conveyor line (101), a double L-shaped baffle (102) and a side plate (103); the side plates (103) are arranged on the left and right sides of the front end of the belt conveyor line (101); the width of the belt conveyor line (101) is smaller than the length of the foam strip; the spacing between the two side plates (103) is the same as the length of the foam strip; the double L-shaped baffle (102) is arranged at the end position of the side plate (103), the double L-shaped baffle (102) is higher than the belt conveyor line (101), and the vertical distance between the lower end of the double L-shaped baffle (102) and the upper surface of the belt conveyor line (101) is greater than the height of one foam strip (6) and less than the height of two foam strips (6).
3. The foam strip stacking device for cylindrical foam strip tubes according to claim 2, characterized in that: The invention also comprises a micro switch (105), a distance sensor (104) and an L-shaped baffle (106); the L-shaped baffle (106) is arranged at the rear end of the belt conveyor line (101) close to the foam strip turning component (2); the L-shaped baffle (106) is provided with a micro switch (105) and a distance sensor (104); when the foam strip (6) reaches the rear end of the belt conveyor line (101), the micro switch (105) is triggered, and the distance sensor (104) determines the posture of the foam strip (6) according to the measured distance.
4. The foam strip stacking device for cylindrical foam strip tubes according to claim 1, characterized in that: The foam strip flipping component (2) comprises a front-to-back moving component (21), a left-to-right moving component (22), an up-to-down moving component (23) and an end effector (24); the front-to-back moving component (21), the left-to-right moving component (22) and the up-to-down moving component (23) cooperate with each other to adjust the up-down, left-to-right or front-to-back position of the end effector (24); the end effector (24) clamps and drives the foam strip (6) to rotate to posture four (64); the posture four (64) is that the large end of the foam strip (6) is perpendicular to the ground, and the large end of the foam strip (6) is close to the foam strip stacking component (3).
5. The foam strip stacking device for cylindrical foam strip tubes according to claim 4, characterized in that: The forward and backward moving assembly (21) comprises a bracket (211), a forward and backward moving guide rail (212), a forward and backward moving slider (213), a telescopic cylinder (214), and a driving plate (215); the two forward and backward moving guide rails (212) are mounted parallel to each other on the upper surface of the bracket (211); each forward and backward moving guide rail (212) is equipped with two forward and backward moving sliders (213); the telescopic cylinder (214) is mounted between the two forward and backward moving guide rails (212) and its piston rod is parallel to the two forward and backward moving guide rails (212); and the driving plate (215) is mounted at the end of the piston rod of the telescopic cylinder (214).
6. The foam strip stacking device for cylindrical foam strip tubes according to claim 4, characterized in that: The left-right moving assembly (22) comprises a No. 1 linear bearing (221), a No. 1 optical bar (222), a No. 1 nut (223), a No. 1 lead screw (224), a support plate (225) and a No. 1 motor (226); two No. 1 optical bars (222) are mounted on the upper surface of the support plate (225) in parallel with each other through a T-shaped optical bar mounting seat, each No. 1 optical bar (222) is equipped with two No. 1 linear bearings (221), and the No. 1 lead screw (224) is mounted on the upper surface of the support plate (225) in parallel with each other. ) is mounted on the upper surface of the support plate (225) through a seat bearing and is located between the two No. 1 optical rods (222) and parallel to the two No. 1 optical rods (222). The No. 1 lead screw (224) is equipped with the No. 1 nut (223). The No. 1 motor (226) is mounted on the upper surface of the support plate (225) through a motor mounting bracket. The output shaft of the No. 1 motor (226) is connected to the No. 1 lead screw (224) through a coupling.
7. The foam strip stacking device for cylindrical foam strip tubes according to claim 4, characterized in that: The up-and-down moving assembly (23) comprises a No. 2 optical rod (231), a No. 2 linear bearing (232), a No. 2 motor (233), a No. 2 lead screw (234), a No. 2 nut (235) and an L-shaped support plate (236); two No. 2 optical rods (231) are mounted on the L-shaped support plate (236) in parallel with each other via a T-shaped optical rod mounting seat, each No. 2 optical rod (231) is mounted with two No. 2 linear bearings (232), and the No. 2 lead screw (234) is mounted on the L-shaped support plate (236). 34) is mounted on the L-shaped support plate (236) through a seat bearing and is located between the two No. 2 optical bars (231) and parallel to the two No. 2 optical bars (231). The No. 2 lead screw (234) is mounted with the No. 2 nut (235). The No. 2 motor (233) is mounted on the L-shaped support plate (236) through a motor mounting bracket. The output shaft of the No. 2 motor (233) is connected to the No. 2 lead screw (234) through a coupling.
8. The foam strip stacking device for cylindrical foam strip tubes according to claim 1, characterized in that: The transfer assembly (5) comprises a column (51) and a shaped opening groove (52); a shaped opening groove (52) is provided above the column (51); the shape of the shaped opening groove (52) is the same as that of the foam strip (6).
9. The foam strip stacking device for cylindrical foam strip tubes according to claim 1, characterized in that: The foam strip clamping and pushing assembly (32) also includes a micro guide rail (326), and the micro guide rail (326) is perpendicular to the movable forming clamp (325); the micro guide rail (326) is arranged on both sides of the telescopic spring (327); a micro slider (329) is arranged on the micro guide rail (326); the micro guide rail (326) and the micro slider (329) are used to guide and position the movement of the movable forming clamp (325).
10. The foam strip stacking device for cylindrical foam strip tubes according to claim 1, characterized in that: A forming pusher head is provided at the horizontal end of the L-shaped connecting rod (323), and the cross-sectional shape of the forming pusher head is similar to the cross-sectional shape of the foam strip (6).
