Sorting machine for shielding covers
By designing an automated shield cover sorter, the precise rotation of the shield cover is achieved by using camera sensors and drivers, solving the problem of time-consuming, labor-intensive and error-prone problems in traditional manual operations, and improving the accuracy and production efficiency of the rotation process.
Patent Information
- Application Number
- CN202420494036.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-03-14
AI Technical Summary
In traditional production methods, the shield cover rotation process relies on manual flip, which is time-consuming and labor-intensive and prone to errors, affecting product quality and efficiency.
A sorting machine for shielding covers is designed, including a rack, material picking robot, conveyor belt and camera sensor. The precise identification and rotation processing of shielding covers are achieved through the driver, suction cup and rotary drive to ensure the consistency of the rotation direction.
Through automated processing, the accuracy and production efficiency of the rotation process are improved, the errors of manual operation are avoided, and the overall quality and work efficiency are significantly improved.
Smart Images

Figure CN222292957U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of shielding cover processing, in particular to a sorting machine for shielding covers. Background Art
[0002] In the production line of shielding covers, there is a process of rotating the shielding covers to ensure that all shielding covers are in the same direction. However, in traditional production methods, this process often relies on manual flipping, which not only consumes a lot of time and energy, but is also prone to errors, affecting the overall quality of the product and work efficiency. Utility Model Content
[0003] The purpose of the utility model is to solve the above defects and provide a sorting machine for shielding covers.
[0004] The purpose of the utility model is achieved in the following way: a sorting machine for shielding covers comprises a frame, on which a material picking robot, a conveyor belt and a camera sensor are arranged, the material picking robot comprises a driver, a suction cup and a rotating driver, the driver is arranged on the frame, the rotating driver is arranged at the active end of the driver, the suction cup is arranged at the active end of the rotating driver, and the camera sensor irradiates along the direction of the conveyor belt.
[0005] In the above description, as a further solution, the driver includes a first slide, a second slide and a third slide. The first slide and the second slide are both horizontally mounted on the frame. The movable end of the first slide and the movable end of the second slide are symmetrically arranged at the two ends of the third slide, and the rotary driver is arranged at the movable end of the third slide.
[0006] In the above description, as a further solution, a chain belt is connected between the movable end of the first slide and the movable end of the second slide, and the movable end of the chain belt is connected to the movable end of the third slide.
[0007] In the above description, as a further solution, the suction cups and the rotation drivers are each provided with four, and the four suction cups and the four rotation drivers are evenly arranged on the movable end of the third slide.
[0008] In the above description, as a further solution, a first fixed rod is symmetrically provided at the upper end of the frame, a second fixed rod and a frame rod are spanned between adjacent fixed sliding rods, two frame rods are provided, and the two frame rods are arranged on both sides of the second fixed rod, the camera sensor spans the two frame rods, a slide groove is provided on the second fixed rod, a connecting rod is provided at the upper end of the camera sensor, a movable block is provided in the slide groove, the movable block moves along the slide groove, and the connecting rod and the movable block are connected by fasteners.
[0009] In the above description, as a further solution, the conveyor belt includes a feed belt and a return belt. The movement direction of the feed belt is opposite to the movement direction of the return belt. The return belt is arranged at the lower end of the frame, and the feed belt is arranged at the upper end of the return belt. One end of the return belt extends along the feeding direction of the feed belt.
[0010] In the above description, as a further solution, a guardrail is provided at one end of the return belt extending along the feeding direction of the feed belt.
[0011] The beneficial effects of the utility model are as follows: the sorting machine for shielding covers realizes accurate identification and effective processing of shielding covers by setting camera sensors, drivers, suction cups and rotating drivers. The configuration of the camera sensor facilitates capturing the image information of the shielding cover and accurately obtaining its coordinate points, thereby providing accurate instructions for the coordinated operation of the driver, suction cup and rotating driver, ensuring that the driver, suction cup and rotating driver accurately rotate and orient the shielding cover. It effectively avoids manual operation, improves the degree of intelligence and automation, ensures the correctness of the shielding cover during the rotation process, and greatly improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional structural schematic diagram of a sorting machine for a shielding cover of the utility model;
[0013] Figure 2 It is a schematic diagram of the first three-dimensional structure inside a frame of a sorting machine for a shielding cover of the utility model;
[0014] Figure 3 It is a schematic diagram of a second three-dimensional structure inside a frame of a sorting machine for a shielding cover of the utility model;
[0015] Figure 4 It is a schematic diagram of a third three-dimensional structure inside a frame of a sorting machine for a shielding cover of the utility model;
[0016] In the figure: 1-frame, 2-camera sensor, 4-suction cup, 5-rotation drive, 6-first slide, 7-second slide, 8-third slide, 9-chain belt, 10-first fixed rod, 11-second fixed rod, 12-frame rod, 13-connecting rod, 15-feeding belt, 16-returning belt, 17-guardrail. DETAILED DESCRIPTION
[0017] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0018] The embodiments described with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and cannot be understood as limiting the present application. In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, the meanings of "several" and "multiple" are two or more, unless otherwise clearly and specifically defined. In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances. In this application, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature can include the first and second features directly contacting, or it can include the first and second features not directly contacting but contacting through another feature between them. Moreover, the first feature "above", "above" and "above" the second feature include the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature "below", "below" and "below" the second feature include the first feature being directly above and obliquely above the second feature, or simply means that the first feature is lower in level than the second feature.
[0019] See also Figure 1-3 A sorting machine for shielding covers is specifically implemented, comprising a frame 1, on which a material picking robot, a conveyor belt and a camera sensor 2 are provided. The material picking robot is used to clamp the shielding covers; the conveyor belt is used to transport the shielding covers, and the camera sensor 2 is used to capture the coordinate points of the shielding covers.
[0020] The material picking robot includes a drive, a suction cup 4 and a rotary drive 5. The drive is arranged on a frame 1, the rotary drive 5 is arranged at the movable end of the drive, and the suction cup 4 is arranged at the movable end of the rotary drive 5. The drive, the suction cup 4 and the rotary drive 5 coordinate to accurately rotate and orient the shielding cover, and the camera sensor 2 irradiates along the direction of the conveyor belt.
[0021] Specifically, the drive includes a first slide 6, a second slide 7 and a third slide 8. The setting of the first slide 6 and the second slide 7 facilitates the movement of the third slide 8 and ensures that the third slide 8 moves in a balanced manner. The first slide 6 and the second slide 7 are both horizontally mounted on the frame 1. The movable end of the first slide 6 and the movable end of the second slide 7 are symmetrically arranged at the two ends of the third slide 8, and the rotation drive 5 is arranged at the movable end of the third slide 8.
[0022] Specifically, a chain belt 9 is connected between the movable end of the first slide 6 and the movable end of the second slide 7. The arrangement of the chain belt 9 further ensures balanced movement of the third slide 8. The movable end of the chain belt 9 is connected to the movable end of the third slide 8.
[0023] In this embodiment, four suction cups 4 and four rotary drivers 5 are provided. The four suction cups 4 and four rotary drivers 5 facilitate the attraction of four shielding covers at one time, thereby improving the efficiency of transporting and aligning the shielding covers. The four suction cups 4 and four rotary drivers 5 are evenly arranged on the movable end of the third slide 8.
[0024] In this embodiment, a first fixed rod 10 is symmetrically provided at the upper end of the frame 1, and a second fixed rod 11 and a frame rod 12 are spanned between adjacent fixed sliding rods. There are two frame rods 12, and the two frame rods 12 are arranged on both sides of the second fixed rod. The arrangement of the first fixed rod 10, the second fixed rod 11 and the two frame rods 12 is convenient for stably placing the camera sensor 2, and the camera sensor 2 spans the two frame rods 12. A slide groove is provided on the second fixed rod. A connecting rod 13 is provided at the upper end of the camera sensor 2, and a movable block is provided in the slide groove. The movable block moves along the slide groove, and the connecting rod 13 and the movable block are connected by fasteners. If the position of the camera sensor 2 needs to be adjusted, the camera sensor 2 is directly moved, and the camera sensor 2 drives the connecting rod 13, and the connecting rod 13 drives the movable block to move along the slide groove. This process is not only smooth, reducing the potential risk of collision with the camera sensor 2 caused by movement, and extending the service life of the camera sensor 2, but also can be stably stopped at a specific position at any time, thereby improving the flexibility of installation.
[0025] In this embodiment, the conveyor belt includes a feed belt 15 and a return belt 16. The feed belt 15 is used to transport the shielding cover, and the return belt 16 is used to recycle the shielding cover. The movement direction of the feed belt 15 is opposite to the movement direction of the return belt 16. The return belt 16 is arranged at the lower end of the frame 1, and the feed belt 15 is arranged at the upper end of the return belt 16. One end of the return belt 16 extends along the feeding direction of the feed belt 15.
[0026] Specifically, a guardrail 17 is provided at one end of the return belt 16 extending along the feeding direction of the feed belt 15 . The provision of the guardrail 17 prevents the shielding cover from falling off the return belt 16 .
[0027] The working process of transporting the shielding cover in the embodiment of the utility model is: driving the feeding belt 15, the feeding belt 15 transports the shielding cover, the camera sensor 2 shoots the shielding cover and obtains its coordinate point, the camera sensor 2 sends instructions to the first slide 6, the second slide 7, the third slide 8, the rotation driver 5 and the suction cup 4, the suction cup 4 sucks the shielding cover, and the rotation driver 5 rotates the shielding cover. If there are remaining shielding covers that are missed and not sucked by the suction cup 4, they will be directly transported to the return belt 16 by the feeding belt, and the return belt 16 transports the remaining shielding covers to the raw material source, and the raw material source then transports the shielding covers to the feeding belt 15, and the cycle is repeated.
[0028] The above contents are further detailed descriptions of the present invention in combination with specific further embodiments, and the specific implementation of the present invention cannot be considered to be limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as the protection scope of the present invention.
Claims
1. A sorting machine for shielding covers, comprising a frame, characterized in that: The frame is provided with a material picking robot, a conveyor belt and a camera sensor. The material picking robot includes a driver, a suction cup and a rotating driver. The driver is arranged on the frame, the rotating driver is arranged at the movable end of the driver, the suction cup is arranged at the movable end of the rotating driver, and the camera sensor irradiates along the direction of the conveyor belt.
2. A sorting machine for shielding covers according to claim 1, characterized in that: The driver comprises a first slide, a second slide and a third slide. The first slide and the second slide are both mounted horizontally on the frame. The movable end of the first slide and the movable end of the second slide are symmetrically arranged at two ends of the third slide. The rotary driver is arranged at the movable end of the third slide.
3. A sorting machine for shielding covers according to claim 2, characterized in that: A chain belt is connected between the movable end of the first slide and the movable end of the second slide, and the movable end of the chain belt is connected to the movable end of the third slide.
4. A sorting machine for shielding covers according to claim 2 or 3, characterized in that: There are four suction cups and four rotation drivers, and the four suction cups and four rotation drivers are evenly arranged on the movable end of the third slide.
5. A sorting machine for shielding covers according to any one of claims 1 to 3, characterized in that: A first fixed rod is symmetrically provided at the upper end of the frame, and a second fixed rod and a frame rod are spanned between adjacent fixed sliding rods. Two frame rods are provided, and the two frame rods are arranged on both sides of the second fixed rod. The camera sensor spans the two frame rods, and a slide groove is provided on the second fixed rod. A connecting rod is provided at the upper end of the camera sensor, and a movable block is provided in the slide groove. The movable block moves along the slide groove, and the connecting rod and the movable block are connected by fasteners.
6. A sorting machine for shielding covers according to any one of claims 1 to 3, characterized in that: The conveyor belt includes a feeding belt and a return belt. The movement direction of the feeding belt is opposite to that of the return belt. The return belt is arranged at the lower end of the frame, and the feeding belt is arranged at the upper end of the return belt. One end of the return belt extends along the feeding direction of the feeding belt.
7. A sorting machine for shielding covers according to claim 6, characterized in that: A guardrail is provided at one end of the return belt extending along the feeding direction of the feeding belt.
