Pressure adjusting device for pneumatic compression roller
The pneumatic pressure roller pressure regulating device addresses uneven winding and tension issues by providing precise pressure control through a coordinated system, ensuring stable film roll quality and consistent contact pressure.
Patent Information
- Application Number
- CN202421104706.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-21
AI Technical Summary
Existing film rewinders face issues with uneven winding and unstable tension, leading to inaccurate pressure control of pressure rollers, especially when gravity is involved, which affects the shape and tightness of the wound film.
A pneumatic pressure roller pressure regulating device with a coordinated system of a pressure roller drive assembly, winding roller assembly, movable bearing mechanism, and cylinder drive mechanism, allowing for precise pressure regulation and stable contact between the pressure roller and winding roller.
Enables accurate and stable control of pressure during the winding process, accommodating different core widths and ensuring consistent film roll quality by maintaining a stable and controllable contact pressure.
Smart Images

Figure CN222293125U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of rewinding and unwinding devices of rewinding machines, in particular to a pneumatic pressure roller pressure regulating device. Background Art
[0002] The film rewinder is a device used for film rewinding. Since the film may be unevenly wound and have unstable tension when it is wound, the overall shape and tightness of the wound film cannot meet the needs of the process, and the film rewinder is required to rewind the film. When the film rewinder is working, the pressure roller and the winding roller need to work together to achieve the rewinding and winding operation. The existing rewinder pressure roller pressure adjustment is simple, the pressure adjustment accuracy is low, and the small pressure roller pressure control cannot be achieved, especially when the pressure roller is used in the gravity direction, the pressure is more difficult to control. Utility Model Content
[0003] The purpose of the utility model is to provide a pneumatic pressure roller pressure regulating device, the overall structural design of which is scientific. During use, the pneumatic pressure roller pressure regulating device of the utility model can realize precise regulation of the pressure of the pressure roller, ensure the stability of the contact pressure between the pressure roller and the winding roller, and meet the needs of the rewinding and winding operations of the film roll rewinding machine.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A pneumatic roller pressure regulating device comprises an installation frame, a roller drive assembly, a winding roller assembly, a fixed bearing plate, a first guide rail, a movable bearing mechanism, a winding core and a cylinder drive mechanism, wherein the fixed bearing plate is installed on the installation frame and is fixedly connected to the installation frame, the roller drive assembly and the winding roller assembly are installed on the installation frame, the roller drive assembly is connected to the winding roller assembly through a synchronous belt, the first guide rail is installed on the fixed bearing plate, the first guide rail is fixedly connected to the fixed bearing plate, a movable bearing mechanism is arranged on the first guide rail, the bottom of the movable bearing mechanism is in movably contact with the first guide rail, the winding core is arranged on the movable bearing mechanism, and the working end of the cylinder drive mechanism is installed and connected to the movable bearing mechanism.
[0006] The pressure roller drive assembly includes a drive motor, a motor docking seat and a main drive wheel. The drive motor is installed on the mounting frame through the motor docking seat. A motor shaft for torque output is installed on the drive motor. The main drive wheel is installed at the outer end of the motor shaft and is connected to the motor shaft through a key.
[0007] The winding roller assembly includes a left support shaft, a right support shaft, a winding roller body and a driven wheel. The left support shaft is installed on the left end of the winding roller body and is fixedly connected to the winding roller body. The right support shaft is installed on the right end of the winding roller body and is fixedly connected to the winding roller body. The driven wheel is installed on the right support shaft and is fixedly connected to the right support shaft.
[0008] The movable bearing mechanism includes a first slider, a transverse bearing plate, a second guide rail, a transverse adjustment part, a top assembly and a fixed support frame. The first slider is engaged with the first guide rail, a transverse bearing plate is installed on the first slider, the second guide rail and the fixed support frame are installed on the transverse bearing plate, the lower side of the transverse adjustment part is movably installed on the second guide rail, and the top assembly is installed at the upper position of the transverse adjustment part for tightening and positioning the winding core shaft.
[0009] The lateral adjustment part includes a second slider, a lateral support plate and a vertical support plate. The second slider is engaged on the second guide rail, and a lateral support plate is installed on the upper part of the second slider. The lateral support plate is fixedly installed and connected to the second slider, and a vertical support plate is fixedly installed on the upper part of the lateral support plate. The top assembly is installed on the vertical support plate.
[0010] The top assembly includes a working cylinder, a driving plate and a top body. The working cylinder is installed on the upper part of the vertical support plate. A telescopic rod is installed on the working cylinder. The lower side of the driving plate is installed on the outer end of the telescopic rod and is fixedly connected to the telescopic rod. One side end of the top body is installed on the upper part of the driving plate and is installed and connected to the driving plate.
[0011] The cylinder driving mechanism includes a cylinder body, a cylinder rod, a connecting head and a driving part. The mounting end of the cylinder body is mounted on an external frame, a cylinder rod is mounted in the cylinder body, a connecting head is mounted on the outer end of the cylinder rod, the lower part of the driving part is mounted on the connecting head and is fixedly connected to the connecting head, and the upper part of the driving part is mounted and connected to the transverse bearing plate.
[0012] The beneficial effects of the utility model are as follows: the overall structural design of the pneumatic roller pressure regulating device provided by the utility model is scientific, the installation and operation process is simple and convenient, and it has the following technical characteristics and advantages in the specific production and use process:
[0013] 1. The pneumatic pressure roller pressure regulating device of the utility model can realize stable and accurate control of the pressure between the winding pressure roller body and the winding core through the coordinated operation of the pressure roller driving parts, the winding pressure roller parts, the mobile bearing mechanism, the winding core and the cylinder driving mechanism during use, thereby meeting the stable rewinding and winding operation of the winding core on the film roll. Specifically, the cylinder body in the cylinder driving mechanism can drive the mobile bearing mechanism through the cylinder rod to realize controllable movement adjustment, so that the film roll on the winding core can always maintain a stable and controllable contact pressure with the winding pressure roller body during the winding process;
[0014] 2. The pneumatic roller pressure regulating device of the utility model can realize the installation and winding of winding cores of different widths through the adjustment operation of the lateral adjustment part during use. Specifically, the lower part of the lateral adjustment part can be adjusted in spacing on the second slide rail through the second slider, thereby adjusting the spacing between the lateral adjustment part and the fixed support frame, thereby meeting the installation and use of winding cores of different widths. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the assembly structure of the pneumatic roller pressure regulating device of the utility model;
[0016] Figure 2 It is a structural schematic diagram of the pressure roller driving assembly in the utility model;
[0017] Figure 3 It is a structural schematic diagram of the winding and pressing roller assembly in the utility model;
[0018] Figure 4 It is a structural schematic diagram of the mobile bearing mechanism in the utility model;
[0019] Figure 5 It is a structural schematic diagram of the lateral adjustment part in the utility model;
[0020] Figure 6 It is a structural schematic diagram of the top assembly in the utility model;
[0021] Figure 7 It is a structural schematic diagram of the cylinder drive mechanism in the utility model;
[0022] The numbers in the figure are: 1-installation frame, 2-pressure roller drive assembly, 3-winding pressure roller assembly, 4-fixed bearing plate, 5-first guide rail, 6-movable bearing mechanism, 7-winding core, 8-cylinder drive mechanism, 21-drive motor, 22-motor docking seat, 23-main driving wheel, 31-left support shaft, 32-right support shaft, 33-winding pressure roller body, 34-slave driving wheel, 61-first slider, 62-transverse bearing plate, 63-second guide rail, 64-transverse adjustment part, 65-top assembly, 66-fixed support frame, 641-second slider, 642-transverse support plate and, 643-vertical support plate, 651-working cylinder, 652-driving plate, 653-top body, 81-cylinder body, 82-cylinder rod, 83-connecting head, 84-driving part. DETAILED DESCRIPTION
[0023] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that when an element is referred to as "fixed to" or "set on" another element, it can be directly or indirectly connected to the other element. When an element is referred to as "connected to" another element, it can be directly or indirectly connected to the other element. The terms "left" and "right" used to indicate orientation in this application document are based on the specific structure shown in the accompanying drawings and do not constitute a limitation on the structure.
[0024] Specific embodiment 1: As shown in the specification of the utility model Figure 1 As shown, a pneumatic pressure roller pressure regulating device provided by the utility model mainly includes a mounting frame, a pressure roller driving assembly 2, a winding pressure roller assembly 3, a fixed bearing plate 4, a first guide rail 5, a mobile bearing mechanism 6, a winding core 7 and a cylinder driving mechanism 8. The fixed bearing plate 4 is used to install and carry the mobile bearing mechanism 6. During installation, the fixed bearing plate 4 is installed on the mounting frame and is fixedly connected to the mounting frame. The pressure roller driving assembly 2 and the winding pressure roller assembly 3 are installed on the mounting frame. The pressure roller driving assembly 2 is connected to the winding pressure roller assembly 3 through a synchronous belt. The roller assembly 3 is connected and drives the winding pressure roller assembly 3 to rotate, and a first guide rail 5 for slidingly guiding the mobile bearing mechanism 6 is installed on the fixed bearing plate 4. The first guide rail 5 is fixedly connected to the fixed bearing plate 4 during installation, and a mobile bearing mechanism 6 for mounting and carrying a winding core 7 is arranged on the first guide rail 5. The bottom of the mobile bearing mechanism 6 is movably contacted with the first guide rail 5, and the winding core 7 for winding the film roll is arranged on the mobile bearing mechanism 6. The working end of the cylinder driving mechanism 8 is installed and connected to the mobile bearing mechanism 6 and drives the mobile bearing mechanism 6 to move and adjust.
[0025] As the specification in this utility model Figure 2As shown, the pressure roller driving assembly 2 for driving the winding pressure roller assembly 3 to rotate includes a driving motor 21, a motor docking seat 22 and a main driving wheel 23, wherein the driving motor 21 is mainly used to drive the main driving wheel 23 to rotate, and is installed four. The driving motor 21 is installed on the mounting frame through the motor docking seat 22, and a motor shaft for torque output is installed on the driving motor 21, and the main driving wheel 23 is installed at the outer end position of the motor shaft and is connected to the motor shaft through a key.
[0026] As the specification in this utility model Figure 3 As shown, the winding roller assembly 3 used for cooperating with the winding core 7 to perform winding operations includes a left support shaft 31, a right support shaft 32, a winding roller body 33 and a slave drive wheel 34, wherein the left support shaft 31 and the right support shaft 32 are used to support the winding roller body 33, and during installation, the left support shaft 31 is installed on the left end of the winding roller body 33 and is fixedly connected to the winding roller body 33, the right support shaft 32 is installed on the right end of the winding roller body 33 and is fixedly connected to the winding roller body 33, and the slave drive wheel 34 is installed on the right support shaft 32 and is fixedly connected to the right support shaft 32.
[0027] As the specification in this utility model Figure 4 As shown, the movable bearing mechanism 6 for supporting the winding core 7 includes a first slider 61, a transverse bearing plate 62, a second guide rail 63, a transverse adjustment part 64, a top assembly 65 and a fixed support frame 66, wherein the first slider 61 is used to install and bear the transverse bearing plate 62. During installation, the first slider 61 is engaged with the first guide rail 5, the transverse bearing plate 62 is installed on the first slider 61, and the second guide rail 63 and the fixed support frame 66 are installed on the transverse bearing plate 62. During installation, the lower side of the transverse adjustment part 64 is movably installed on the second guide rail 63, and the top assembly 65 is installed at the upper position of the transverse adjustment part 64 to tighten and position the shaft of the winding core 7.
[0028] As the specification in this utility model Figure 5 As shown, the lateral adjustment part 64 for driving the top assembly 65 for lateral adjustment includes a second slider 641, a lateral support plate 642 and a vertical support plate 643, wherein the second slider 641 is used to install and support the lateral support plate 642. During installation, the second slider 641 is engaged with the second guide rail 63, and a lateral support plate 642 is installed on the upper part of the second slider 641. The lateral support plate 642 is used to install and support the vertical support plate 643. During installation, the lateral support plate 642 is fixedly installed and connected to the second slider 641, and a vertical support plate 643 is fixedly installed on the upper part of the lateral support plate 642. The top assembly 65 for tightening and positioning the winding core 7 axis is installed on the vertical support plate 643.
[0029] As the specification in this utility model Figure 6 As shown, the top assembly 65 for tightening and positioning the winding core 7 axis includes a working cylinder 651, a driving plate 652 and a top body 653, wherein the working cylinder is mainly used to drive the top body 653 to extend and retract. During installation, the working cylinder 651 is installed on the upper part of the vertical support plate 643, and a telescopic rod for driving the driving plate 652 to extend and retract is installed on the working cylinder 651. During installation, the lower side of the driving plate 652 is installed on the outer end of the telescopic rod and is fixedly connected to the telescopic rod, and one side end of the top body 653 is installed on the upper part of the driving plate 652 and is installed and connected to the driving plate 652.
[0030] As the specification in this utility model Figure 7 As shown, the cylinder driving mechanism 8 for driving the mobile supporting mechanism 6 to move and adjust includes a cylinder body 81, a cylinder rod 82, a connecting head 83 and a driving part 84, wherein the cylinder body 81 is mainly used to drive the cylinder rod 82 to telescopically adjust. During installation, the mounting end of the cylinder body 81 is mounted on an external frame, the cylinder rod 82 is mounted in the cylinder body 81, and a connecting head 83 adapted to the installation of the driving part 84 is mounted on the outer end of the cylinder rod 82. The lower part of the driving part 84 is mounted on the connecting head 83 and is fixedly connected to the connecting head 83. At the same time, the upper part of the driving part 84 is mounted and connected to the transverse supporting plate 62.
[0031] The installation and use process of the pneumatic roller pressure regulating device of the utility model is as follows:
[0032] 1. The installation process is as follows:
[0033] First, the installer can install the pressure roller drive assembly 2 and the fixed supporting plate 4 on the mounting frame. When the pressure roller drive assembly 2 is installed, the driving motor 21 can be installed on the mounting frame through the motor docking seat 22, and the motor shaft for torque output can be installed on the driving motor 21, and the main driving wheel 23 can be coaxially installed at the outer end position of the motor shaft. Then, the winding pressure roller assembly 3 can be installed. Specifically, the left supporting shaft 31 can be installed on the left end of the winding pressure roller body 33, and the right supporting shaft 32 can be installed on the right end of the winding pressure roller body 33. The slave driving wheel 34 can be fixedly installed on the right supporting shaft 32, and the slave driving wheel 34 can be connected to the main driving wheel 23 through a synchronous belt. Subsequently, the first guide rail 5 is installed on the fixed supporting plate 4, and the movable supporting mechanism 6 is installed. Specifically, the first slider 61 can be engaged with the first guide rail 5, and the transverse supporting plate 62 can be installed on the first slider 61. The second guide rail 63 and the fixed supporting frame 66 can be installed on the transverse supporting plate 62. The lower side of the transverse adjustment part 64 can be fixedly installed on the second guide rail 5. The second slider 641 is engaged with the second guide rail 63, and the top assembly 65 is installed at the upper position of the lateral adjustment part 64 to tighten and position the winding core 7 axis. When installing the top assembly 65, the working cylinder 651 can be installed on the upper part of the vertical support plate 643, and the telescopic rod can be installed on the working cylinder 651. The lower side of the driving plate 652 is installed at the outer end of the telescopic rod, and one side end of the top body 653 is installed on the upper part of the driving plate 652. At the same time, the top body 653 A winding core 7 is placed between the fixed support frame 66, and finally the cylinder drive mechanism 8 is installed. Specifically, the mounting end of the cylinder body 81 can be installed on the external frame, and the cylinder rod 82 is installed in the cylinder body 81. A connecting head 83 adapted to the installation of the driving part 84 is installed at the outer end of the cylinder rod 82, and the lower part of the driving part 84 is installed on the connecting head 83. At the same time, the upper part of the driving part 84 is installed and connected to the transverse bearing plate 62. At this point, the installation process of the utility model is completed.
[0034] 2. In specific use, the operator can place the winding core 7 for winding the film roll between the top body 653 and the fixed support frame 66, and control the working cylinder 651 to start. The working cylinder 651 drives the driving plate 652 and the top body 653 to work through the telescopic rod, and the top body 653 presses the winding core 7 between the top body 653 and the fixed support frame 66. At the same time, the pressure roller driving assembly 2 is controlled to work. Specifically, the driving motor 21 can be controlled to start. The driving motor 21 drives the main driving wheel 23 to rotate through the motor shaft. The main driving wheel 23 drives the slave driving wheel 34 to rotate through the synchronous belt. At this time, driven by the slave driving wheel 34, the winding pressure roller body 33 rotates. In the initial state, the operator can first control the mobile bearing mechanism 6 to move toward the winding pressure roller assembly 3. The specific working principle is that the cylinder body 81 in the cylinder driving mechanism 8 adopts a cylinder structure with two-way air inlet and outlet. First, the cylinder body 81 is One side is inflated, at this time, the cylinder rod 82 retracts, and the cylinder rod 82 drives the mobile bearing mechanism 6 to approach the winding roller body 33 through the connecting head 83 and the driving part 84. When the winding core 7 moves to the preset position driven by the mobile bearing mechanism 6, the other side of the cylinder body 81 can be inflated to make the cylinder rod 82 in a dynamically controlled position state. At this time, when it is necessary to adjust the spacing between the winding core 7 and the winding roller body 33, the operator can control the air pressure on both sides of the cylinder body 81. The change of the air pressure on both sides of the cylinder body 81 realizes the dynamic change of the expansion and contraction amount of the cylinder rod 82. The dynamic change of the expansion and contraction amount of the cylinder rod 82 will drive the movement change of the mobile bearing mechanism 6, thereby realizing the change of the spacing and contact pressure between the winding core 7 and the winding roller body 33, so that the film roll on the winding core 7 can always maintain a stable, accurate and controllable contact pressure with the winding roller body 33 during the winding process. The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements shall fall within the scope of the present invention to be protected.
Claims
1. A pneumatic roller pressure regulating device, characterized in that: The invention comprises a mounting frame, a pressure roller drive assembly (2), a winding pressure roller assembly (3), a fixed bearing plate (4), a first guide rail (5), a movable bearing mechanism (6), a winding core (7) and a cylinder driving mechanism (8), wherein the fixed bearing plate (4) is mounted on the mounting frame, the pressure roller drive assembly (2) and the winding pressure roller assembly (3) are mounted on the mounting frame, the pressure roller drive assembly (2) is connected to the winding pressure roller assembly (3) through a synchronous belt, the first guide rail (5) is mounted on the fixed bearing plate (4), a movable bearing mechanism (6) is arranged on the first guide rail (5), the bottom of the movable bearing mechanism (6) is in active contact with the first guide rail (5), the winding core (7) is arranged on the movable bearing mechanism (6), and the working end of the cylinder driving mechanism (8) is mounted and connected to the movable bearing mechanism (6).
2. A pneumatic roller pressure regulating device according to claim 1, characterized in that: The pressure roller drive assembly (2) comprises a drive motor (21), a motor docking seat (22) and a main drive wheel (23). The drive motor (21) is installed on the mounting frame via the motor docking seat (22). A motor shaft is installed on the drive motor (21). The main drive wheel (23) is installed at the outer end of the motor shaft and is connected to the motor shaft via a key.
3. The pneumatic roller pressure regulating device according to claim 1, characterized in that: The winding roller assembly (3) comprises a left support shaft (31), a right support shaft (32), a winding roller body (33) and a driven wheel (34), wherein the left support shaft (31) is mounted on the left end of the winding roller body (33), the right support shaft (32) is mounted on the right end of the winding roller body (33), and the driven wheel (34) is mounted on the right support shaft (32) and is fixedly connected to the right support shaft (32).
4. The pneumatic roller pressure regulating device according to claim 1, characterized in that: The movable bearing mechanism (6) comprises a first slider (61), a transverse bearing plate (62), a second guide rail (63), a transverse adjustment portion (64), a top assembly (65) and a fixed support frame (66); the first slider (61) is engaged with the first guide rail (5); the transverse bearing plate (62) is mounted on the first slider (61); the second guide rail (63) and the fixed support frame (66) are mounted on the transverse bearing plate (62); the lower side of the transverse adjustment portion (64) is movably mounted on the second guide rail (63); and the top assembly (65) is mounted at an upper position of the transverse adjustment portion (64).
5. A pneumatic roller pressure regulating device according to claim 4, characterized in that: The lateral adjustment portion (64) includes a second slider (641), a lateral support plate (642) and a vertical support plate (643); the second slider (641) is engaged with the second guide rail (63); a lateral support plate (642) is installed on the upper part of the second slider (641); a vertical support plate (643) is fixedly installed on the upper part of the lateral support plate (642); and the top assembly (65) is installed on the vertical support plate (643).
6. A pneumatic roller pressure regulating device according to claim 5, characterized in that: The top assembly (65) includes a working cylinder (651), a driving plate (652) and a top body (653). The working cylinder (651) is installed on the upper part of the vertical support plate (643). A telescopic rod is installed on the working cylinder (651). The lower side of the driving plate (652) is installed on the outer end of the telescopic rod. One side end of the top body (653) is installed on the upper part of the driving plate (652).
7. The pneumatic roller pressure regulating device according to claim 4, characterized in that: The cylinder driving mechanism (8) comprises a cylinder body (81), a cylinder rod (82), a connecting head (83) and a driving part (84); the mounting end of the cylinder body (81) is mounted on an external frame, the cylinder rod (82) is mounted in the cylinder body (81), the connecting head (83) is mounted on the outer end of the cylinder rod (82), the lower part of the driving part (84) is mounted on the connecting head (83), and the upper part of the driving part (84) is connected to the transverse bearing plate (62).
