Line concentration equipment

Abstract

The utility model discloses a wire concentration device, the wire concentration device is used for collecting wires wound on a spool, the wire concentration device comprises a device rack and a wire take-up assembly, at least part of the spool is arranged on the device rack, the wire take-up assembly is arranged on the device rack, and the wire take-up assembly is located in front of or behind the spool. The take-up assembly comprises a driving mechanism, a winding wheel disc and a winding rod, the driving mechanism has rotational freedom, the winding wheel disc is connected with the driving mechanism, the driving mechanism drives the winding wheel disc to rotate, and the winding rod is arranged on the winding wheel disc in the axial direction of the winding wheel disc and rotates along with the winding wheel disc. And the wire rod is wound on the winding rod. Through the arrangement, the automation degree of wire rod collection can be improved, manual intervention in wire rod collection is reduced, and therefore the production cost can be reduced, and the working efficiency of wire rod collection is improved.

Description

Technical Field

[0001] The present application relates to the technical field of wire manufacturing, and in particular to a wire collection device. Background Art

[0002] In order to collect the waste tungsten wire on the I-shaped wheel together, the existing technology often winds the waste tungsten wire into a compact coil by using the I-shaped wheel to pay off the wire and manually take it up, or by using the I-shaped wheel to pay off the wire and take it up. These two methods not only have a relatively low collection efficiency, but also easily cause safety hazards due to the waste wire cutting the workers, and the waste wire is not easy to take off from the take-up wheel. In addition, the existing waste wire collection and winding technology has a relatively low degree of automation, requires more manual intervention, and is not conducive to large-scale production and cost control. Utility Model Content

[0003] In order to solve the deficiencies of the prior art, the purpose of this application is to provide a line hub device with a high degree of automation.

[0004] To achieve the above objectives, this application adopts the following technical solutions:

[0005] A wire gathering device is used to collect wires wound on an I-shaped wheel. The wire gathering device includes a device frame and a wire collection assembly. The I-shaped wheel is at least partially arranged on the device frame, and the wire collection assembly is arranged on the device frame. The wire collection assembly is located in front of or behind the I-shaped wheel. The wire collection assembly includes a driving mechanism, a winding wheel and a winding rod. The driving mechanism has a degree of rotational freedom. The winding wheel is connected to the driving mechanism. The driving mechanism drives the winding wheel to rotate. The winding rod is arranged on the winding wheel along the axial direction of the winding wheel and rotates with the winding wheel. When the driving mechanism controls the winding wheel to rotate, the wire is wound on the winding rod.

[0006] Furthermore, a plurality of winding rods are provided, and the plurality of winding rods are evenly distributed around the axis of the winding wheel.

[0007] Furthermore, the line collection device also includes a disc, which is arranged above the I-shaped wheel, and a mounting groove is arranged on the disc. The I-shaped wheel is at least partially arranged in the mounting groove. The disc is coaxial with the I-shaped wheel, and the edge of the disc is provided with a rounded corner.

[0008] Further, when observed along the axial direction of the I-shaped wheel, the disc covers the I-shaped wheel, and the I-shaped wheel includes end covers located at both ends of the I-shaped wheel along the axial direction, and the depth of the mounting groove is greater than or equal to the thickness of the end covers.

[0009] Furthermore, the wire gathering device also includes a brush disc for providing tension for the wire, the brush disc is arranged above the I-shaped wheel, the brush disc is at least partially mounted on the I-shaped wheel, and the wire is connected to the wire taking-up assembly after passing through the brush disc.

[0010] Furthermore, the brush disc is circular and coaxially arranged with the I-shaped wheel. The brush disc is provided with a plurality of bristles distributed radially along the brush disc. The wire passes through two adjacent bristles and is connected to the winding rod. The bristles are arranged with flexible materials.

[0011] Furthermore, the cable collection device also includes a guide structure, which is fixedly connected to the equipment frame. The guide structure includes a guide wheel, and the guide wheel is provided with a groove. After the wire passes through the groove, it is connected to the winding rod.

[0012] Furthermore, the guide wheel is located above the I-shaped wheel.

[0013] Furthermore, a limiting portion is provided on the guide structure, and the limiting portion is provided on the left and right sides of the guide wheel.

[0014] Furthermore, when viewed along the front-to-back direction of the wire collection device, the wire collection assembly at least partially overlaps with the I-shaped wheel.

[0015] When the wire collection assembly of the above-mentioned wire collection equipment collects wires, the wire on the I-shaped wheel is first fixed on the winding rod, and a coil is formed on the winding rod during the rotation of the winding rod. When the wire collection is completed, it is taken out from the winding rod. In this way, the wire collection assembly can improve the degree of automation of wire collection and reduce manual intervention in wire collection, thereby reducing production costs and improving the work efficiency of wire collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of the structure of a line hub device provided in an embodiment of the present application;

[0017] Figure 2 A schematic diagram of the structure of a line collection component of a line collection device provided in an embodiment of the present application;

[0018] Figure 3 An axial schematic diagram of a wire collection assembly of a wire collection device provided in an embodiment of the present application;

[0019] Figure 4 A schematic diagram of the structure of the I-shaped wheel, the disc and the brush disc provided in the embodiment of the present application;

[0020] Figure 5 An exploded schematic diagram of an I-shaped wheel and a disc provided in an embodiment of the present application;

[0021] Figure 6 An axial schematic diagram of a brush disc of an I-shaped wheel provided in an embodiment of the present application;

[0022] Figure 7 A structural schematic diagram of the guide structure of the line collection device provided in an embodiment of the present application. DETAILED DESCRIPTION

[0023] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the specific implementation manner of the present application will be clearly and completely described below in conjunction with the drawings in the implementation manner of the present application.

[0024] like Figure 1 A wire collection device 100 is shown, which is mainly used to collect wires wound on a spool 200. The wire collection device 100 includes an equipment frame 11 and a wire collection assembly 12. The spool 200 is at least partially arranged on the equipment frame 11; the wire collection assembly 12 is arranged on the equipment frame 11, and the wire collection assembly 12 is located in front of or behind the spool 200. When collecting the wires on the spool 200, it is necessary to remove the wires from the spool 200 before collecting. In the prior art, the wires are usually collected manually or by another spool 200. When manual collection is used, the efficiency is low. When another spool 200 is used for collection, the wires are not easy to be taken out from the spool 200 after collection. Further, in the present application, a special wire collection assembly 12 is provided to connect the wires on the spool 200 to the wire collection assembly 12, so that the wires on the spool 200 are collected by the wire collection assembly 12. It can be understood that the wire collection device 100 provided by the present application can be used to collect various wires or wire harnesses, and is mainly used to collect tungsten wire waste on the I-spool 200. In order to improve the efficiency of collecting tungsten wire waste, the present application collects the I-spool 200 wound with tungsten wire waste, winds the tungsten wire waste on the wire take-up assembly 12, and winds the waste wire into a compact coil through the wire take-up assembly 12. After the winding is completed, the coil is removed from the wire take-up assembly 12, and is sorted and packaged for subsequent processing or reuse. In order to clearly illustrate the technical solution of the present application, it is also defined as follows: Figure 1 Front, back, left, right, top and bottom shown.

[0025] like Figure 2As shown, as an implementation method, the take-up assembly 12 includes a driving mechanism 121, a winding reel 122 and a winding rod 123, the driving mechanism 121 has rotational freedom, the winding reel 122 is connected to the driving mechanism 121, the driving mechanism 121 drives the winding reel 122 to rotate, the winding rod 123 is arranged on the winding reel 122 along the axial direction of the winding reel 122 and rotates with the winding reel 122, the wire is connected to the winding rod 123, and when the driving mechanism 121 controls the winding reel 122 to rotate, the wire is wound on the winding rod 123. Specifically, the winding rod 123 extends along the axial direction of the winding wheel 122, so that the winding rod 123 can be located in front of or behind the I-shaped wheel 200 to facilitate the winding of the wire. When the wire collection assembly 12 collects the wire, one end of the wire on the I-shaped wheel 200 is first fixed to the winding rod 123 by gluing, and a coil can be formed on the winding rod 123 during the rotation of the winding rod 123 with the winding wheel 122. Furthermore, since only one end of the winding rod 123 is fixedly connected to the winding wheel 122, after the wire collection is completed, the coil can be easily taken out from the other end of the winding rod 123. Through the above-mentioned arrangement, the wire collection assembly 12 can improve the degree of automation of wire collection and reduce manual intervention in wire collection, thereby reducing production costs and improving the work efficiency of wire collection. It can be understood that the driving mechanism 121 in the present application can be set as a servo motor, and the winding wheel 122 is driven to rotate by the rotation of the servo motor, and the servo motor can adjust the rotation speed, so that the take-up component 12 can select different rotation speeds according to different needs, thereby realizing the control of the working efficiency of the take-up component 12.

[0026] like Figure 3 As shown, further, a plurality of winding rods 123 are provided, and the plurality of winding rods 123 are evenly distributed around the axis of the winding wheel 122. It can be understood that the number of winding rods 123 can constrain the shape of the coil of the wire wound on the winding rods 123, that is, when there are two winding rods 123, the coil is in the shape of a long strip, and when there are three winding rods 123, the coil is approximately in the shape of a triangle. As the number of winding rods 123 increases, the formation of the coil gradually approaches a circle. In the present application, four winding rods 123 are provided, so that the shape of the coil is approximately in the shape of a quadrilateral, which is not only conducive to the taking and storage of the coil, but also can avoid the structure of the winding assembly 12 being more complicated due to the excessive number of winding rods 123, which is not conducive to the installation of the winding assembly 12. In addition, when the coil is wound too tightly on the winding rods 123, one of the winding rods 123 can be removed first, and then the coil can be removed from the winding rods 123.

[0027] In this embodiment, since the winding rod 123 extends a long distance in the axial direction of the winding wheel 122, the wire collection assembly 12 of the present application can simultaneously collect the wires on multiple I-shaped wheels 200, and the wire collection assembly 12 of the present application can also realize simultaneous collection of wires on I-shaped wheels 200 of different specifications. Specifically, for multiple I-shaped wheels 200, the wires on different I-shaped wheels 200 can be fixed at different positions on the winding rod 123 by gluing, so that the wires on different I-shaped wheels 200 can be wound at the same time during the rotation of the winding rod 123 with the winding wheel 122. There are multiple I-shaped wheels 200 distributed along the left and right directions of the wire collection device 100. When observed along the front and back directions of the wire collection device 100, the wire collection assembly 12 and the I-shaped wheels 200 at least partially overlap, that is, the wire collection assembly 12 and the I-shaped wheels 200 are basically located at the same height, so as to facilitate the routing of the wires and avoid the wires on different I-shaped wheels 200 distributed on the left and right sides from being entangled with each other. Furthermore, the present application can also wind the wires on the two I-shaped wheels 200 on the same coil to improve the working efficiency of the wire collection device 100, referring to Figure 1 There can be two I-shaped wheels 200 distributed in the up and down directions, and the wires on the two I-shaped wheels 200 located on the left or right side and distributed up and down can be fixed at the same position of the winding rod 123, so that the wires on the two I-shaped wheels 200 can be wound on the same coil during the winding process, and because the two I-shaped wheels 200 are distributed up and down, it can also be avoided that the routing of the wires on the two I-shaped wheels 200 distributed in the up and down directions interfere with each other during the winding process.

[0028] like Figure 4 and Figure 5As shown, in this embodiment, the line collection device 100 further includes a disc 13, which is disposed above the I-shaped wheel 200, and a mounting groove 131 is disposed on the disc 13, and the I-shaped wheel 200 is at least partially disposed in the mounting groove 131, and the disc 13 is coaxial with the I-shaped wheel 200. Further, when observed along the axial direction of the I-shaped wheel 200, the disc 13 covers the I-shaped wheel 200, and the I-shaped wheel 200 includes end caps 21 located at both ends of the I-shaped wheel 200 along the axial direction, and the end caps 21 are disposed in the mounting groove 131, and the depth of the mounting groove 131 is greater than or equal to the thickness of the end caps 21, and the edge of the disc 13 is provided with rounded corners. Through the above configuration, the disc 13 is provided on the I-shaped wheel 200, so that when the wire is taken off from the I-shaped wheel 200, it passes through the disc 13 and is connected to the winding rod 123, and the edge of the disc 13 is provided with a rounded corner so that the wire will not contact the edge of the I-shaped wheel 200 during the wire release process, thereby avoiding the edges of the wire and the I-shaped wheel 200 from cutting each other due to friction, avoiding damage to the wire or the I-shaped wheel 200, so that the wire and the I-shaped wheel 200 will not affect each other, and improve the working stability of the wire collection device 100. It can be understood that in this application, the disc 13 can be chrome-plated, so that the surface hardness of the disc 13 can be increased, so that the disc 13 will not be greatly worn by the wire.

[0029] like Figure 4 and Figure 6 As shown, in this embodiment, the wire collection device 100 also includes a brush disc 14 for providing tension for the wire, and the brush disc 14 is arranged above the I-shaped wheel 200, and the brush disc 14 is at least partially mounted on the I-shaped wheel 200. Specifically, the brush disc 14 is arranged above the disc 13, and the brush disc 14 is fixedly connected to the disc 13. After the wire passes through the brush disc 14, it is connected to the wire collection assembly 12. The brush disc 14 is circular and the brush disc 14 is coaxially arranged with the I-shaped wheel 200. The brush disc 14 is provided with a plurality of bristles 141 distributed radially along the brush disc 14. After the wire passes through two adjacent bristles 141, it is connected to the winding rod 123, and the bristles 141 are set as flexible materials. Through the above configuration, the flexible bristles 141 can buffer the wire, so that the wire has a certain tension after being released from the I-shaped wheel 200, so that the wire from the I-shaped wheel 200 to the winding rod 123 can be tensioned, which is conducive to the winding of the wire on the winding rod 123, and can avoid the phenomenon of the wire being entangled or knotted during the winding process, thereby improving the working stability of the wire collection device 100. It can be understood that in the present application, the bristles 141 of the brush plate 14 can be set to a flexible material such as horse hair or nylon.

[0030] like Figure 7As shown, in this embodiment, the wire collection device 100 also includes a guide structure 15, which is fixedly connected to the equipment frame 11. The guide structure 15 includes a guide wheel 151, and a groove 1511 is provided on the guide wheel 151. The groove 1511 is "U"-shaped, so that the wire can be located at the bottom of the groove 1511 when passing through the guide wheel 151, so as to avoid the wire from being derailed from the guide wheel 151, thereby improving the working stability of the wire collection device 100. Furthermore, the guide wheel 151 is located above the I-shaped wheel 200, so that the wire extends upward from the direction of the I-shaped wheel 200, passes through the guide wheel 151, and then extends downward to connect with the winding rod 123, which is beneficial to the routing of the wire and avoids the wires on multiple I-shaped wheels 200 from being entangled with each other when the wire collection device 100 is winding multiple I-shaped wheels 200 at the same time.

[0031] Furthermore, in the present application, the guide wheel 151 is configured as a universal wheel, so that the guide wheel 151 can rotate to adjust the routing of the wire, and a limiting portion 152 is provided on the guide structure 15, and the limiting portion 152 is provided on the left and right sides of the guide wheel 151, so that during the rotation of the guide wheel 151, the guide wheel 151 abuts against the limiting portion 152 to limit the rotation angle of the guide wheel 151, so that the guide wheel 151 can rotate within a certain angle range to adjust the routing of the wire and reduce the risk of the wire being stuck, and it can also avoid the guide wheel 151 rotating at an excessive angle, causing the wire harness and the guide wheel 151 to be entangled.

[0032] It is understandable that the guide structure 15 of the present application can also be set as a guide hole (not shown), which is set on the equipment frame 11 and located above the I-shaped wheel 200. The wire is connected to the winding rod 123 after passing through the guide hole, so that the routing of wires on different I-shaped wheels 200 will not affect each other through the guide hole, and the guide hole can also adjust the routing of the wire under the action of the wire tension. In addition, the structure of the guide hole is simple, easy to arrange, and can also improve the disassembly and assembly performance of the wire collection device 100.

[0033] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to this application.

Claims

1. A wire collection device for collecting wires wound on a spool, characterized in that: The hub device comprises: An equipment frame, wherein the spool is at least partially disposed on the equipment frame; A wire take-up assembly, which is arranged on the equipment frame and is located in front of or behind the spool; The wire taking-up assembly comprises a driving mechanism, a winding wheel and a winding rod, the driving mechanism has rotational freedom, the winding wheel is connected to the driving mechanism, the driving mechanism drives the winding wheel to rotate, the winding rod is arranged on the winding wheel along the axial direction of the winding wheel and rotates with the winding wheel, when the driving mechanism controls the winding wheel to rotate, the wire is wound on the winding rod.

2. The line hub device according to claim 1, characterized in that: A plurality of winding rods are provided, and the plurality of winding rods are evenly distributed around the axis of the winding wheel.

3. The line hub device according to claim 2, characterized in that: The line collection device also includes a disc, which is arranged above the I-shaped wheel. The disc is provided with a mounting groove, and the I-shaped wheel is at least partially arranged in the mounting groove. The disc is coaxial with the I-shaped wheel, and the edge of the disc is provided with a rounded corner.

4. The line hub device according to claim 3, characterized in that: When observed along the axial direction of the I-shaped wheel, the disc covers the I-shaped wheel, and the I-shaped wheel includes end covers located at both ends of the I-shaped wheel along the axial direction, and the depth of the mounting groove is greater than or equal to the thickness of the end covers.

5. The line hub device according to claim 2, characterized in that: The wire gathering device also includes a brush disc for providing tension to the wire, the brush disc is arranged above the I-shaped wheel, and the brush disc is at least partially mounted on the I-shaped wheel. The wire passes through the brush disc and is connected to the wire taking-up assembly.

6. The line hub device according to claim 5, characterized in that: The brush disc is circular and coaxially arranged with the I-shaped wheel. The brush disc is provided with a plurality of bristles distributed radially along the brush disc. The wire is connected to the winding rod after passing through two adjacent bristles. The bristles are arranged as flexible materials.

7. The line hub device according to claim 1, characterized in that: The wire collection device also includes a guide structure, which is fixedly connected to the equipment frame. The guide structure includes a guide wheel, and a groove is provided on the guide wheel. The wire is connected to the winding rod after passing through the groove.

8. The line hub device according to claim 7, characterized in that: The guide wheel is located above the I-shaped wheel.

9. The line hub device according to claim 7, characterized in that: The guide structure is provided with a limiting portion, and the limiting portion is provided on the left and right sides of the guide wheel.

10. The line hub device according to claim 1, characterized in that: When viewed along the front-to-rear direction of the wire collection device, the wire collection assembly at least partially overlaps with the I-shaped wheel.

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