Quenching equipment for knife and sword machining
By designing the placement rack and filter plate in the sword processing and quenching equipment, the problem of time-consuming and labor-intensive operation and the accumulation of residue in the quenching pool is solved, and an efficient and convenient quenching treatment and cleaning process is achieved.
Patent Information
- Application Number
- CN202421168365.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The existing sword processing and quenching equipment is time-consuming and labor-intensive, and has low efficiency. It is easy to accumulate residue inside the quenching pool, making it cumbersome and inconvenient to clean it.
A device consisting of a quenching pool, a viewing window, a filter plate and a placing assembly is designed. The top of the quenching pool is equipped with a placement rack and slot, and a filter plate is provided inside. It is connected by welding and inlay, providing insertion rods, pull rods and pulls. The ring allows the sword to insert the quenching liquid and realize automatic cleaning.
It improves the efficiency and convenience of sword quenching, reduces the operating burden of staff, can handle multiple swords at once, and simplifies the cleaning process of quenching liquid through filter plates, which is simple to operate and powerful.
Smart Images

Figure CN222294128U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sword processing, in particular to a quenching device for sword processing. Background Art
[0002] Sword quenching is a heat treatment process in which the steel is heated to a critical temperature Ac3 or above Ac1, kept warm for a period of time to make it fully or partially austenitized, and then rapidly cooled to below Ms at a cooling rate greater than the critical cooling rate for martensitic transformation. The solution treatment of aluminum alloys, copper alloys, titanium alloys, tempered glass and other materials or the heat treatment process with rapid cooling process is usually called quenching.
[0003] Most of the swords on the market are quenched in simple quenching pools. During the quenching process, the swords are clamped and operated by staff. The whole process is time-consuming and labor-intensive, and only a small number of swords can be processed at a time. The quenching efficiency is low. At the same time, most quenching pools are prone to accumulate residues as the use time increases. When cleaning these residues, the quenching liquid must be drained first and then cleaned. The operation is relatively troublesome and not convenient enough to use. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a quenching equipment for sword processing, which solves the problem that most of the existing sword processing and quenching on the market adopt a simple quenching pool for quenching. During the quenching process, the sword is clamped and operated by the staff. The whole process is time-consuming and labor-intensive, and only a small number of swords can be processed at one time. The quenching efficiency is low. At the same time, most quenching pools are prone to accumulate residues as the use time increases. When cleaning these residues, the quenching liquid needs to be drained first and then cleaned, which is relatively troublesome to operate and not convenient enough to use.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a quenching equipment for sword processing, including a quenching pool, an observation window, a filter screen and a placement component, the outside of the quenching pool is connected to a sleeve by welding, the top of the quenching pool is installed with a placement component, the placement component includes an insertion rod, a placement frame, a slot and an anti-collision block, a insertion rod is provided at the bottom of the placement frame, the insertion rod is connected to the bottom of the placement frame by welding, a slot is provided inside the placement frame, a filter screen is placed inside the quenching pool, the top of the filter screen is connected to a pull rod by welding, and a base is provided at the bottom of the quenching pool.
[0008] Preferably, the sleeves are evenly distributed, and the insertion rod is inserted into the interior of the sleeves.
[0009] Preferably, the insertion rods are symmetrically distributed, and the bottoms of the insertion rods are configured as a hemispherical structure.
[0010] Preferably, the interior of the placement rack is fixedly connected to an anti-collision block, the anti-collision block is located inside the slot, and the anti-collision block is symmetrically distributed.
[0011] Preferably, the pull rods are symmetrically distributed, the tops of the pull rods are fixedly connected to pull rings, and the interior of the quenching pool is filled with quenching liquid.
[0012] Preferably, the outside of the quenching tank is connected to observation windows by inlaying, the observation windows are symmetrically distributed, and scale lines are provided on the outside of the observation windows.
[0013] (III) Beneficial effects
[0014] The utility model provides a quenching device for sword processing, which has the following beneficial effects:
[0015] (1) The quenching equipment for sword processing has multiple placement components added on the top of the quenching pool, which effectively solves the problem of inconvenience and low efficiency of workers during quenching. Since a placement rack is installed on the top of the quenching pool and a slot is opened inside the placement rack, when quenching is required, the sword only needs to be inserted into the slot, and the sword can be inserted into the quenching liquid, thereby completing the quenching process of the sword. The whole process does not require the worker to continuously clamp the sword for operation, which greatly improves the efficiency of processing. In addition, multiple swords can be placed at one time for quenching. The overall structure is simple and practical.
[0016] (2) The quenching equipment for sword processing has a filter screen added inside the quenching pool. As the use time increases, when more impurities and residues accumulate inside the quenching pool, there is no need to discharge the quenching liquid in the pool for cleaning. It is only necessary to disassemble the placement components in advance, and then pull the pull ring above the quenching pool and lift it up with force to extract the filter screen inside the quenching pool. At the same time, the impurities and residues will be attached to the filter screen, thereby completing the cleaning of the quenching pool. The operation method is very simple, the functionality is strong, the flexibility is strong when using, and it is relatively convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the placement rack of the utility model;
[0019] Figure 3 This is a schematic diagram of the placement component structure of the utility model;
[0020] Figure 4 This is a top view of the filter screen plate of the utility model;
[0021] Figure 5 This is a schematic diagram of the filter screen structure of the utility model.
[0022] In the figure, quenching pool -1, base -2, observation window -3, filter screen plate -4, pull rod -5, pull ring -6, sleeve -7, plug rod -8, placement rack -9, slot -10, anti-collision block -11, placement component -12. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-5 The embodiment of the utility model provides a technical solution: a quenching device for sword processing, comprising a quenching pool 1, an observation window 3, a filter screen plate 4 and a placement component 12, the outside of the quenching pool 1 is connected to the sleeve 7 by welding, the top of the quenching pool 1 is installed with the placement component 12, the placement component 12 comprises an insertion rod 8, a placement frame 9, a slot 10 and an anti-collision block 11, an insertion rod 8 is provided below the placement frame 9, the insertion rod 8 is connected to the bottom of the placement frame 9 by welding, the placement frame 9 has a slot 10 inside, a filter screen plate 4 is placed inside the quenching pool 1, the top of the filter screen plate 4 is connected to the pull rod 5 by welding, and a base 2 is provided at the bottom of the quenching pool 1.
[0025] The sleeves 7 are evenly distributed, and the insertion rods 8 are inserted into the interior of the sleeves 7. The sleeves 7 are combined with the insertion rods 8 to facilitate installation and disassembly by workers, which is more convenient during operation and saves time and effort.
[0026] The insertion rods 8 are symmetrically distributed, and the bottom of the insertion rods 8 is set to a hemispherical structure. By setting the bottom of the insertion rods 8 to a rounded shape, the staff can avoid being scratched when holding it, and the protection is strong and relatively safe.
[0027] The interior of the placement rack 9 is fixedly connected to an anti-collision block 11, which is located inside the slot 10. The anti-collision blocks 11 are symmetrically distributed. By arranging two anti-collision blocks 11 inside the slot 10, collision between the blade of the sword and the placement rack 9 can be avoided, and the protection is strong.
[0028] The pull rods 5 are symmetrically distributed, and the tops of the pull rods 5 are fixedly connected to the pull rings 6. The interior of the quenching pool 1 is filled with quenching liquid. Through the pull rings 6, the staff only needs to pull up the filter screen plate 4 when taking out the filter screen plate 4, and the operation method is relatively simple.
[0029] The outside of the quenching pool 1 is connected to the observation window 3 by inlaying, and the observation window 3 is symmetrically distributed. The outside of the observation window 3 is provided with scale lines. By providing the observation window 3 on the outside of the quenching pool 1, the staff can clearly understand the situation inside the pool from the outside, which is highly functional and practical.
[0030] Working principle: When using the quenching equipment for sword processing, multiple placement components 12 are installed in sequence inside the sleeve 7 through the sleeve 7 provided on the outside of the quenching pool 1. During installation, it is only necessary to align the insertion rod 8 with the top of the sleeve 7, and then insert the insertion rod 8 to the bottom to fix the placement component 12. Then, when quenching the sword, it is only necessary to insert the sword into the slot 10 of the placement rack 9 so that the blade of the sword can be inserted into the quenching liquid. After cooling, the quenching of the sword can be completed. Since the slot 10 is long, multiple swords can be inserted into the slot 10 at the same time for quenching treatment. Finally, since anti-collision blocks 11 are provided at both ends of the slot 10, collision between the blade edge of the sword and the placement rack 9 can be avoided. The protection is strong. The whole process does not require the staff to continuously clamp the sword for operation, which greatly improves the efficiency during processing, and multiple swords can be placed in one time for quenching. At the same time, when in use, the number of installation components 12 can be selected according to actual conditions, and the operation is very flexible. Then, during the quenching process, due to the observation window 3 provided on the outside of the quenching pool 1, the staff can clearly understand the situation inside the pool from the outside, such as the accumulation of impurities and residues. Finally, as the quenching equipment is used for a long time, when more impurities and residues accumulate inside the quenching pool 1, there is no need to discharge the quenching liquid in the pool for cleaning. It is only necessary to disassemble the placement components 12 in advance, and then pull the pull ring 6 above the quenching pool 1 and lift it up with force to extract the filter screen plate 4 inside the quenching pool 1. At the same time, the impurities and residues in the quenching liquid will be attached to the filter screen plate 4, and then the filter screen plate 4 is rinsed to complete the cleaning of the quenching pool 1. The operation method is very simple, the functionality is strong, the overall structure is simple, the flexibility is strong when used, and it is relatively convenient.
[0031] The quenching pool 1, base 2, observation window 3, filter screen plate 4, pull rod 5, pull ring 6, sleeve 7, plug rod 8, placement rack 9, slot 10, anti-collision block 11, and placement component 12 of the utility model are all universal standard parts or parts known to technical personnel in the field, and their structures and principles can be known to technical personnel in the field through technical manuals or conventional experimental methods. The problem solved by the utility model is that most of the existing sword processing and quenching on the market adopt a simple quenching pool 1 for quenching treatment, and the staff clamps and operates during the quenching process. The whole process is time-consuming and labor-intensive, and only a small number of swords can be processed at one time, and the quenching efficiency is low. At the same time, most of the quenching pools 1 are prone to accumulate residues as the use time increases, and when cleaning these residues, the quenching liquid needs to be discharged and then cleaned, which is troublesome to operate and not convenient to use. The utility model combines the above-mentioned components with each other, and adds a plurality of placement components 12 on the top of the quenching pool 1, which better solves the problems of staff in quenching. The problem of inconvenience and low efficiency is solved. Since a placement rack 9 is installed on the top of the quenching pool 1, and a slot 10 is opened inside the placement rack 9, when quenching is required, it is only necessary to insert the sword into the slot 10, so that the sword can be inserted into the quenching liquid, thereby completing the quenching process of the sword. The whole process does not require the staff to continuously clamp the sword for operation, which greatly improves the efficiency during processing, and multiple swords can be placed in one time for quenching. At the same time, a filter screen plate 4 is added inside the quenching pool 1. As the use time continues to increase, when more impurities and residues accumulate inside the quenching pool 1, there is no need to discharge the quenching liquid in the pool for cleaning. It is only necessary to disassemble the placement components 12 in advance, and then pull the pull ring 6 above the quenching pool 1 and lift it up with force to extract the filter screen plate 4 inside the quenching pool 1. At the same time, the impurities and residues will be attached to the filter screen plate 4, thereby completing the cleaning of the quenching pool 1. The operation method is very simple, the functionality is strong, the flexibility is strong when used, and it is relatively convenient.
[0032] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0033] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A quenching equipment for sword processing, characterized in that: The invention comprises a quenching tank (1), an observation window (3), a filter screen plate (4) and a placement component (12); the outside of the quenching tank (1) is connected to a sleeve (7) by welding; the top of the quenching tank (1) is installed with a placement component (12); the placement component (12) comprises an insertion rod (8), a placement frame (9), a slot (10) and an anti-collision block (11); an insertion rod (8) is provided below the placement frame (9); the insertion rod (8) is connected to the bottom of the placement frame (9) by welding; a slot (10) is provided inside the placement frame (9); a filter screen plate (4) is placed inside the quenching tank (1); the top of the filter screen plate (4) is connected to a pull rod (5) by welding; and a base (2) is provided at the bottom of the quenching tank (1).
2. The quenching equipment for sword processing according to claim 1, characterized in that: The sleeves (7) are evenly distributed, and an insertion rod (8) is inserted into the interior of the sleeves (7).
3. The quenching equipment for sword processing according to claim 1, characterized in that: The insertion rods (8) are symmetrically distributed, and the bottom of the insertion rods (8) is configured as a hemispherical structure.
4. The quenching equipment for sword processing according to claim 1 is characterized in that: The interior of the placement rack (9) is fixedly connected to an anti-collision block (11), the anti-collision block (11) is located inside the slot (10), and the anti-collision block (11) is symmetrically distributed.
5. The quenching equipment for sword processing according to claim 1, characterized in that: The pull rods (5) are symmetrically distributed, the tops of the pull rods (5) are fixedly connected to the pull rings (6), and the interior of the quenching pool (1) is filled with quenching liquid.
6. The quenching equipment for sword processing according to claim 1, characterized in that: The outside of the quenching pool (1) is connected to an observation window (3) in an inlaid manner, the observation windows (3) are symmetrically distributed, and scale lines are provided on the outside of the observation windows (3).
