Heat treatment device for gear ring machining
By designing support columns, sealing rings and magnetic block structures in the gear ring processing heat treatment device, heat loss is reduced, and the heat discharge of exhaust pipes is adjusted by using screws, the problem of heat loss and disassembly and assembly in the prior art is solved. Improve processing efficiency and convenience.
Patent Information
- Application Number
- CN202421178306.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The existing gear ring processing heat treatment device causes a large amount of heat to be lost after the box door is opened. The number of rings is too large to be removed, which is easily affected by cooling and cooling of the external environment, and the heat discharge of the exhaust pipe is inconvenient to adjust.
A device including a heating box, support column, support rod, hook, seal ring and magnetic block is designed. The support plate and seal ring are moved by moving the handle to reduce heat loss, and the box door is fastened through the magnetic block to support the column. Improve support; at the same time, use screws and nuts to adjust the heat discharge amount of the exhaust pipe.
It effectively prevents the ring gear from being affected by cooling, reduces heat loss, improves disassembly and assembly efficiency, and facilitates the adjustment of heat discharge of the exhaust pipe, improving the efficiency and convenience of heat treatment.
Smart Images

Figure CN222294146U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear ring processing devices, in particular to a heat treatment device for gear ring processing. Background Art
[0002] The ring gear is inserted into the outer edge of the flywheel after being heated, and fastened to the outer edge of the flywheel after being cooled. It is used to mesh with the starter gear, drive the crankshaft to rotate, and start the engine. During the production and processing of the ring gear, the ring gear needs to be heat treated to ensure its strength and performance.
[0003] At present, in the process of processing the gear ring, when the gear ring needs to be heat treated, the staff opens the door panel by pulling the handle, hangs the gear ring that needs heat treatment on the hanging ring respectively, closes the door panel, and controls the operation of the motor, fan and electric heating tube by controlling the switch group. The fan draws air from the outside of the shell and blows it into the shell. The wind entering the shell is heated by the electric heating tube and then enters the inside of the U-shaped diverter cover. The hot air entering the inside of the U-shaped diverter cover will first be evenly filled in the inside of the U-shaped diverter cover, and the gear ring will not be heated immediately. After the inside of the U-shaped diverter cover is filled with hot air, the hot air will be blown to the gear ring hung on the hanging ring through the through holes evenly opened on the left and right sides and the rear side of the inside of the U-shaped diverter cover. At the same time, the output shaft of the motor drives the first gear to rotate, so that the meshing relationship between the first gear and the outer gear ring causes the first gear to drive the outer gear ring to rotate, and then the outer gear ring drives the rotating shaft to rotate The vertical center of the shell rotates, driving the gear ring hung on the hanging ring to rotate around the vertical center of the shell. In the process of the rotating shaft rotating around the vertical center of the shell, the third gear fixedly sleeved on the upper end of the outer arc surface of the rotating shaft meshes with the second gear to rotate, so that the third gear drives the rotating shaft itself to rotate, and then the rotating shaft drives the gear ring hung on the hanging ring to rotate, so that the gear ring hung on the hanging ring is driven by the rotating shaft to rotate around the vertical center of the shell, and the heated hot air is discharged from the air outlet. Through the coordinated use of the U-shaped diverter cover and the through hole, the hot air can be evenly blown to the gear ring that needs to be heated, and then through the coordinated use of the outer gear ring and the rotating shaft, the gear ring rotates during the revolution around the vertical center of the shell, so that the gear ring can be quickly and evenly heated, the gear ring can be efficiently heated without dead angles, the gear ring can be heated evenly, and the yield of the gear ring is improved.
[0004] For example, a heat treatment device for processing a gear ring disclosed in the authorization number CN219991676U includes a shell, a gear ring rotating mechanism and a heat treatment mechanism; the shell: the left and right sides of the front side are hinged with door panels through hinges, the front sides of the door panels are fixedly connected with handles, the four corners of the lower surface of the shell are threaded with legs, the upper end of the rear inner wall of the shell is provided with an air outlet, and a second filter is arranged in the air outlet; the gear ring rotating mechanism: it is arranged at the inner top of the shell; the heat treatment mechanism: it is arranged between the left and right sides of the shell, and can heat the gear ring efficiently without dead angles, so that the gear ring is heated evenly and the yield of the gear ring is improved. However, such a heat treatment device for processing a gear ring will cause a large amount of heat to be lost after the box door is opened, and because there are a large number of gear rings, it takes time to dismantle, which easily causes the gear rings to be cooled by the external environment for a long time, affecting the later installation and processing, and it is inconvenient to adjust the amount of heat discharged by the exhaust pipe.
[0005] It can be seen from the solutions disclosed in the above-mentioned existing patent documents that a large amount of heat will be lost after the box door is opened. Since there are a large number of gear rings, it takes time to remove them, which can easily cause the gear rings to be cooled by the external environment for a long time and affect the subsequent installation and processing. It is also inconvenient to adjust the amount of heat discharged by the exhaust pipe. Therefore, it is necessary to improve the existing technology. Utility Model Content
[0006] The purpose of the utility model is to provide a heat treatment device for gear ring processing, so as to solve the problem that a large amount of heat will be lost after the box door is opened, and because there are a large number of gear rings, it is time-consuming to remove them, which easily causes the gear rings to be cooled by the external environment for a long time and affects the subsequent installation and processing, and it is inconvenient to adjust the amount of heat discharged by the exhaust pipe.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a heat treatment device for gear ring processing, comprising a heating box, a box door is installed on one side of the heating box, a support column is sleeved inside the box door, a support rod is fixedly welded to one end of the support column, a hook is fixedly welded to the outside of the support rod, a support plate is fixedly welded to one end of the support column, a sealing ring is fixedly adhered to the inner side of the support plate, an exhaust pipe is fixedly welded to the back side of the heating box, a thermometer is fixedly installed on the upper end of the exhaust pipe, a screw is fixedly welded to the lower end of one side of the exhaust pipe, a limiting block is fixedly welded to one end of the screw, and a nut is threadedly connected to the outside of the screw.
[0008] Preferably, the hook extends into the interior of the heating box, and a sealing ring is sleeved on the outer side of the support column. The support plate, sealing ring, support rod and hook are driven out by moving the handle toward one end, so as to disassemble and assemble the gear ring connected to the hook on the single support rod, thereby preventing the gear ring inside the heating box from being affected by the cooling of the external environment and affecting the subsequent installation and processing.
[0009] Preferably, a magnetic block is fixedly adhered to the inner side of the support plate, and a handle is fixedly welded to the outer side of the support plate. The support plate can be removed by pulling the handle, which can effectively reduce heat loss caused by opening the door.
[0010] Preferably, a sealing ring is tightly attached to one side of the box door, and a magnetic block is tightly attached to the outer side of the sealing ring. The design of the magnetic block can tightly adsorb the box door, drive the sealing ring to tightly attach to the box door, and prevent heat from dissipating outwards from the gap between the support column and the box door.
[0011] Preferably, the support rod extends into the interior of the heating box, and a magnetic block is fastened and adsorbed on one side of the box door. The design of the support column can increase the supporting force and prevent the weight of the support rod and the hook from causing the support plate to deviate to the side and cause heat loss.
[0012] Preferably, a baffle is sleeved on the outer side of the screw rod, and one end of the exhaust pipe is tightly attached to the baffle. The baffle is driven to rotate by rotating the toggle plate, and the tightening nut is rotated to facilitate adjusting the exhaust heat of the exhaust pipe according to requirements.
[0013] Preferably, a baffle is tightly attached to the inner side of the nut, and a toggle plate is fixedly welded to one side of the baffle. The design of the nut can press the baffle against one end of the exhaust pipe to prevent the baffle from rotating automatically.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model drives the support plate, the sealing ring, the support rod and the hook to be moved out by moving the handle toward one end, so as to disassemble and assemble the gear ring connected to the hook on the single support rod, thereby preventing the gear ring inside the heating box from being affected by the cooling of the external environment during the later installation and processing. The support plate can be removed by pulling the handle, which can effectively reduce the heat loss caused by opening the box door. The design of the magnetic block can fasten and adsorb the box door, drive the sealing ring to fit tightly against the box door, and prevent the heat from being dissipated outwards from the gap between the support column and the box door. The design of the support column can increase the supporting force and prevent the weight of the support rod and the hook from affecting the side deviation of the support plate and causing heat loss.
[0016] 2. The utility model drives the baffle to rotate by rotating the toggle plate, and rotates the tightening nut to facilitate adjusting the exhaust heat of the exhaust pipe according to requirements. The design of the nut can press the baffle to one end of the exhaust pipe to prevent the baffle from rotating automatically. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is an enlarged cross-sectional view of the support plate of the utility model from the right side;
[0019] Figure 3This is an enlarged right view of the sealing ring of the utility model;
[0020] Figure 4 This is a partial enlarged view of the heating box of the utility model.
[0021] In the figure: 1 heating box, 11 box door, 12 support column, 13 support rod, 14 hook, 15 support plate, 16 sealing ring, 17 magnetic block, 18 handle, 2 exhaust pipe, 21 temperature gauge, 22 screw rod, 23 limit block, 24 nut, 25 baffle, 26 toggle plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 A heat treatment device for gear ring processing shown in the figure includes a heating box 1, a box door 11 is installed on one side of the heating box 1, a support column 12 is sleeved inside the box door 11, a support rod 13 is fixedly welded to one end of the support column 12, a hook 14 is fixedly welded to the outside of the support rod 13, a support plate 15 is fixedly welded to one end of the support column 12, a sealing ring 16 is fixedly adhered to the inner side of the support plate 15, an exhaust pipe 2 is fixedly welded to the back of the heating box 1, a thermometer 21 is fixedly installed on the upper end of the exhaust pipe 2, a screw 22 is fixedly welded to the lower end of one side of the exhaust pipe 2, a limiting block 23 is fixedly welded to one end of the screw 22, and a nut 24 is threadedly connected to the outside of the screw 22.
[0024] In order to prevent heat loss, the hook 14 extends into the interior of the heating box 1, and a sealing ring 16 is sleeved on the outer side of the support column 12. By moving the handle 18 to one end, the support plate 15, the sealing ring 16, the support rod 13 and the hook 14 are driven out, so as to disassemble and assemble the gear ring connected to the hook 14 on the single support rod 13, and prevent the gear ring inside the heating box 1 from being affected by the cooling of the external environment and the subsequent installation and processing. A magnetic block 17 is fixedly adhered to the inner side of the support plate 15, and a handle 18 is fixedly welded on the outer side of the support plate 15. The support plate 15 is removed by pulling the handle 18. , which can effectively reduce the heat loss caused by opening the door 11. A sealing ring 16 is tightly attached to one side of the door 11, and a magnetic block 17 is tightly attached to the outer side of the sealing ring 16. The design of the magnetic block 17 can fasten and adsorb the door 11, drive the sealing ring 16 to be close to the door 11, and prevent the heat from dissipating outward from the gap between the support column 12 and the door 11. The support rod 13 extends into the interior of the heating box 1, and the magnetic block 17 is tightly attached to one side of the door 11. The design of the support column 12 can increase the supporting force and prevent the weight of the support rod 13 and the hook 14 from driving the support plate 15 to deviate to the side and cause heat loss.
[0025] In order to facilitate the adjustment of the amount of heat discharged from the exhaust pipe 2 as required, a baffle 25 is sleeved on the outer side of the screw 22, and the baffle 25 is tightly attached to one end of the exhaust pipe 2. The baffle 25 is driven to rotate by rotating the toggle plate 26, and the nut 24 is tightened to facilitate the adjustment of the amount of heat discharged from the exhaust pipe 2 as required. The baffle 25 is tightly attached to the inner side of the nut 24, and a toggle plate 26 is fixedly welded to one side of the baffle 25. The design of the nut 24 can press the baffle 25 to one end of the exhaust pipe 2 to prevent the baffle 25 from rotating automatically.
[0026] The heat treatment device for processing gear rings drives the support plate 15, the sealing ring 16, the support rod 13 and the hook 14 to be moved out by moving the handle 18 toward one end, so as to disassemble and assemble the gear ring connected to the hook 14 on the single support rod 13, and prevent the gear ring inside the heating box 1 from being affected by the cooling of the external environment and the subsequent installation and processing. The support plate 15 is removed by pulling the handle 18, which can effectively reduce the heat loss caused by opening the box door 11. The design of the magnetic block 17 can fasten and adsorb the box door 11, drive the sealing ring 16 to be close to the box door 11, and prevent the heat from being dissipated outward from the gap between the support column 12 and the box door 11. The design of the support column 12 can increase the supporting force and prevent the weight of the support rod 13 and the hook 14 from driving the support plate 15 to deviate to the side and cause heat loss; the baffle plate 25 is driven to rotate by rotating the toggle plate 26, and the nut 24 is rotated to tighten, so as to facilitate the adjustment of the exhaust heat of the exhaust pipe 2 according to the requirements. The design of the nut 24 can press the baffle plate 25 on one end of the exhaust pipe 2 to prevent the baffle plate 25 from rotating automatically.
[0027] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A heat treatment device for gear ring processing, comprising a heating box (1), a box door (11) is installed on one side of the heating box (1), characterized in that: A support column (12) is sleeved inside the box door (11), a support rod (13) is fixedly welded to one end of the support column (12), a hook (14) is fixedly welded to the outside of the support rod (13), a support plate (15) is fixedly welded to one end of the support column (12), a sealing ring (16) is fixedly adhered to the inside of the support plate (15), an exhaust pipe (2) is fixedly welded to the back of the heating box (1), a temperature gauge (21) is fixedly installed at the upper end of the exhaust pipe (2), a screw (22) is fixedly welded to the lower end of one side of the exhaust pipe (2), a limiting block (23) is fixedly welded to one end of the screw (22), and a nut (24) is threadedly connected to the outside of the screw (22).
2. A heat treatment device for gear ring processing according to claim 1, characterized in that: The hook (14) extends into the interior of the heating box (1), and a sealing ring (16) is sleeved on the outer side of the support column (12).
3. A heat treatment device for gear ring processing according to claim 1, characterized in that: A magnetic block (17) is fixedly bonded to the inner side of the support plate (15), and a handle (18) is fixedly welded to the outer side of the support plate (15).
4. A heat treatment device for gear ring machining according to claim 1, characterized in that: A sealing ring (16) is in close contact with one side of the box door (11), and a magnetic block (17) is in close contact with the outer side of the sealing ring (16).
5. The heat treatment device for gear ring machining according to claim 1, characterized in that: The support rod (13) extends into the interior of the heating box (1), and a magnetic block (17) is fastened and adsorbed on one side of the box door (11).
6. The heat treatment device for gear ring machining according to claim 1, characterized in that: A baffle (25) is sleeved on the outer side of the screw rod (22), and one end of the exhaust pipe (2) is in close contact with the baffle (25).
7. The heat treatment device for gear ring machining according to claim 1, characterized in that: A baffle (25) is tightly attached to the inner side of the nut (24), and a toggle plate (26) is fixedly welded to one side of the baffle (25).
