Mine underground mortar anchor rod rapid grouting device

By introducing motor-driven agitating leaves and vibrating balls into the mine underground mortar anchor rapid grouting device, the problems of slurry adhesion and blockage are solved, the rapid discharge of slurry and efficient cleaning of equipment are achieved, and the equipment is improved efficiency and reliability of use.

CN222296270UActive Publication Date: 2025-01-03NO 119PROSPECTING TEAM OF CHINA NAT ADMINISTRATION OF COAL LIEOLOGG
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Patent Information

Application Number
CN202421257926.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-01-03
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The existing mine underground mortar anchor rapid grouting device is prone to slurry adhesion and discharge blockage during agitation and discharge, which affects efficiency and equipment service life.

Method used

A device with a structure including motor-driven agitating blades, threaded rods, scrapers, holes, balls, rotation shafts, vibration balls, etc. is designed. The slurry discharge is accelerated by agitating the blades, and the scrapers clean the inner bottom of the slurry tank. The attachments, threaded rods and hole systems finely control the position of the scraper, and the vibrating ball prevents the discharge pipe from being blocked.

Benefits of technology

Effectively accelerate slurry discharge, clean up the attachments on the inner bottom of the slurry tank, avoid blockage of the discharge pipe, and improve the efficiency and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of grouting devices, and particularly relates to a mine underground mortar anchor rod rapid grouting device which comprises a slurry tank, a tank cover is arranged at the upper end of the slurry tank, a first motor is fixedly installed in the middle of the upper end of the tank cover, and an output shaft of the first motor is rotationally connected with the tank cover. Stirring blades are fixedly connected to an output shaft of the first motor, a mounting box is fixedly connected to the left side of the output shaft of the first motor, a second motor is fixedly mounted at the top of the inner side of the mounting box, a threaded cylinder is fixedly connected to the output end of the second motor, and a threaded rod is connected to the inner wall of the threaded cylinder through threads; and the threaded rod is in sliding connection with the mounting box. The third motor drives the rotating end to drive the gear to rotate forwards and backwards so as to drive the semi-gear ring to deflect forwards and backwards, so that the rotating shaft rotates forwards and backwards so as to drive the vibrating ball to continuously vibrate the inner side wall of the discharging pipe, and the problem of discharging blockage of slurry is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of grouting devices, in particular to a quick grouting device for mortar anchor rods in underground mines. Background Art

[0002] As we all know, the underground mortar anchor fast grouting device is a device used for fixing and supporting underground anchors in mines. It is mainly used for mortar grouting operations to reinforce and strengthen the supporting effect of underground anchors. The underground mortar anchor fast grouting device is widely used in mining engineering, tunnel engineering and underground engineering. It is of great significance to the safe production and engineering construction of mines.

[0003] A utility model patent with patent authorization announcement number CN218206746U discloses a rapid grouting device for underground mortar anchor rods in a mine, including a barrel, the barrel including a cylindrical barrel body, the bottom of the barrel body is conical, a high-pressure air inlet pipe is provided on one side of the upper part of the barrel, and a feed pipe is provided on the other side, the feed pipe is connected to the feed funnel, a sealing cover is provided on the top of the barrel, the sealing cover is installed on the top of the barrel through a sealing mechanism, the sealing cover is detachable, a discharge port is provided at the bottom of the barrel, a grouting pipe is provided at the discharge port, a support leg is provided at the lower part of the barrel, and a flow control valve is provided on the air inlet pipe, the feed pipe and the grouting pipe.

[0004] However, the existing underground mortar anchor rapid grouting device also has certain shortcomings. First of all, the existing underground mortar anchor rapid grouting device simply uses a stirring blade to stir the slurry. Due to the influence of factors such as the adhesion characteristics of the slurry, the slurry will adhere to the inner bottom of the slurry tank.

[0005] Secondly, the existing underground mortar anchor rapid grouting device uses a straight discharge pipe to discharge the slurry. Due to the influence of factors such as discharge volume and adhesion, the discharge pipe is easily blocked. Utility Model Content

[0006] The utility model aims to provide a rapid grouting device for mortar anchor rods in underground mines, which solves the problem that the existing rapid grouting devices for mortar anchor rods in underground mines mostly simply use stirring blades to stir the slurry, which may cause the slurry to adhere to the inner bottom of the slurry tank due to the influence of factors such as the adhesion characteristics of the slurry; and solves the problem that the existing rapid grouting devices for mortar anchor rods in underground mines use a straight discharge pipe to discharge the slurry, which may easily cause the discharge pipe to be blocked due to the influence of factors such as the discharge amount and adhesion.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a quick grouting device for mortar bolts in underground mines, comprising a slurry tank, a tank cover is arranged at the upper end of the slurry tank, a motor 1 is fixedly installed at the middle part of the upper end of the tank cover, the output shaft of the motor 1 is rotatably connected to the tank cover, the output shaft of the motor 1 is fixedly connected to a stirring blade, a mounting box is fixedly connected to the left side of the output shaft of the motor 1, a motor 2 is fixedly installed on the inner top of the mounting box, a threaded barrel is fixedly connected to the output end of the motor 2, a threaded rod is threadedly connected to the inner wall of the threaded barrel, and the threaded rod is slidably connected to the mounting box;

[0008] The lower end of the threaded rod is fixedly connected with a scraper, the output end of the motor 2 is provided with a clamping hole, the inner right side wall of the installation box is fixedly connected with an elastic rod, the other end of the elastic rod is bonded with a clamping ball, and the clamping ball is slidably connected with the clamping hole;

[0009] A discharge pipe is fixedly connected to the inside of the slurry tank, and a rotating shaft is rotatably connected to the inside of the discharge pipe. A rotating ring is fixedly sleeved on the outside of the rotating shaft, and the rotating ring is in contact with the discharge pipe. A semi-toothed ring is installed on the rotating shaft through a support rod, and a motor three is fixedly installed on the right side of the discharge pipe. A gear is fixedly sleeved on the outside of the rotating end of the motor three, and the gear is meshed with the semi-toothed ring. A vibrating ball is fixedly connected to the surface of the rotating shaft.

[0010] Preferably, a plurality of stirring blades are provided, and the plurality of stirring blades are arranged in a circular array on the output shaft of motor 1. The slurry can be stirred by the arrangement of the stirring blades.

[0011] Preferably, a guide plate is fixedly connected to the right side of the threaded rod, and the guide plate is slidably connected to the installation box. The threaded rod can be guided by the setting of the guide plate.

[0012] Preferably, the scraper is in contact with the output shaft of motor 1, and the scraper is in contact with the inner bottom of the slurry tank. By setting the scraper, the slurry attached to the inner bottom of the slurry tank can be scraped and cleaned.

[0013] Preferably, there are a plurality of the clamping holes, which are arranged in a ring array on the second output end of the motor. The clamping holes are arranged to facilitate clamping with the clamping ball.

[0014] Preferably, two rotating rings are provided, and the two rotating rings are evenly distributed on the rotating shaft. The provision of the rotating rings can ensure stable rotation of the rotating shaft.

[0015] Preferably, two vibration balls are provided, and the two vibration balls are symmetrically distributed on the rotating shaft. Through the provision of the vibration balls, the inner wall of the discharge pipe can be impacted.

[0016] Preferably, a support leg is fixedly connected to the lower side of the slurry tank, and four support legs are provided. The four support legs are arranged in a circular array on the slurry tank. The slurry tank can be supported by the provision of the support legs.

[0017] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0018] 1. The utility model can quickly stir the slurry through the motor 1, stirring blades and other structural settings to accelerate the slurry discharge efficiency. Under the action of the scraper, the slurry attached to the inner bottom of the slurry tank can be scraped and cleaned. Under the action of the motor 2, threaded cylinder, threaded rod and other structures, the worn scraper can be pushed to contact the inner bottom of the slurry tank to ensure the cleaning effect of the scraper. Under the action of the card hole, card ball and other structures, the output shaft of the motor 2 can be limited, and then the position of the scraper can be finely controlled to avoid the problem of the scraper causing impact on the inner bottom of the slurry tank.

[0019] 2. The utility model drives the gear to rotate forward and reversely through the three driving rotating ends of the motor, so as to drive the half-toothed ring to deflect forward and reversely, and then the rotating shaft to rotate forward and reverse, so as to drive the vibrating ball to continuously oscillate the inner wall of the discharge pipe, thereby avoiding the problem of slurry discharge blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0021] Figure 2 For the utility model Figure 1 A front cross-sectional view of

[0022] Figure 3 For the utility model Figure 1 A cutaway perspective view of

[0023] Figure 4 For the utility model Figure 2 Enlarged view of the installation box;

[0024] Figure 5 For the utility model Figure 4 A magnified image of point A;

[0025] Figure 6 For the utility model Figure 2 Enlarged view of point B.

[0026] In the figure: 1. slurry tank; 2. supporting legs; 3. tank cover; 4. motor one; 5. stirring blade; 6. mounting box; 7. motor two; 8. threaded barrel; 9. threaded rod; 10. guide plate; 11. scraper; 12. clamping hole; 13. elastic rod; 14. clamping ball; 15. discharge pipe; 16. rotating shaft; 17. rotating ring; 18. semi-toothed ring; 19. motor three; 20. gear; 21. vibrating ball. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 A quick grouting device for mortar bolts in underground mines comprises a slurry tank 1, a tank cover 3 is arranged at the upper end of the slurry tank 1, a motor 4 is fixedly installed at the middle part of the upper end of the tank cover 3, the output shaft of the motor 4 is rotatably connected to the tank cover 3, the output shaft of the motor 4 is fixedly connected to a stirring blade 5, a mounting box 6 is fixedly connected to the left side of the output shaft of the motor 4, a motor 2 7 is fixedly installed on the inner top of the mounting box 6, a threaded barrel 8 is fixedly connected to the output end of the motor 2 7, a threaded rod 9 is threadedly connected to the inner wall of the threaded barrel 8, and the threaded rod 9 is slidably connected to the mounting box 6;

[0029] The lower end of the threaded rod 9 is fixedly connected with a scraper 11, the output end of the motor 2 7 is provided with a clamping hole 12, the inner right side wall of the installation box 6 is fixedly connected with an elastic rod 13, the other end of the elastic rod 13 is bonded with a clamping ball 14, and the clamping ball 14 is slidably connected with the clamping hole 12;

[0030] A discharge pipe 15 is fixedly connected to the inside of the slurry tank 1, and a rotating shaft 16 is rotatably connected to the inside of the discharge pipe 15. A rotating ring 17 is fixedly sleeved on the outer side of the rotating shaft 16, and the rotating ring 17 is in contact with the discharge pipe 15. A semi-toothed ring 18 is installed on the rotating shaft 16 through a support rod. A motor three 19 is fixedly installed on the right side of the discharge pipe 15, and a gear 20 is fixedly sleeved on the outer side of the rotating end of the motor three 19, and the gear 20 is meshed with the semi-toothed ring 18. A vibrating ball 21 is fixedly connected to the surface of the rotating shaft 16.

[0031] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 A support leg 2 is fixedly connected to the lower side of the slurry tank 1, and four support legs 2 are provided. The four support legs 2 are arranged in a circular array on the slurry tank 1. Through the setting of the support legs 2, the slurry tank 1 can be supported. A plurality of stirring blades 5 are provided. The plurality of stirring blades 5 are arranged in a circular array on the output shaft of the motor 4. Through the setting of the stirring blades 5, the slurry can be stirred. A guide plate 10 is fixedly connected to the right side of the threaded rod 9. The guide plate 10 is slidably connected to the mounting box 6. Through the setting of the guide plate 10, the threaded rod 9 can be guided. The scraper 11 contacts the output shaft of the motor 4, and the scraper 11 contacts the inner bottom of the slurry tank 1. Through the setting of the scraper 11, the slurry attached to the inner bottom of the slurry tank 1 can be scratched and cleaned. A plurality of clamping holes 12 are provided. The plurality of clamping holes 12 are arranged in a circular array on the output end of the motor 7. Through the setting of the clamping holes 12, it is convenient to cooperate with the clamping ball 14 for clamping and use.

[0032] See also Figure 1 , Figure 2 , Figure 3 , Figure 6 There are two rotating rings 17, which are evenly distributed on the rotating shaft 16. The setting of the rotating rings 17 can ensure the stable rotation of the rotating shaft 16. There are two vibrating balls 21, which are symmetrically distributed on the rotating shaft 16. The setting of the vibrating balls 21 can impact the inner wall of the discharge pipe 15. The lower side of the slurry tank 1 is fixedly connected with a supporting leg 2, and four supporting legs 2 are arranged in a circular array on the slurry tank 1. The slurry tank 1 can be supported by the setting of the supporting legs 2.

[0033] The specific implementation process of the utility model is as follows: when the underground mortar anchor rapid grouting device of the mine needs to be used, the motor 4 is started to drive the output shaft to rotate, so as to drive the stirring blade 5 to rotate, and the slurry inside the slurry tank 1 is stirred to accelerate the rapid discharge of the slurry, and when the output shaft of the motor 4 rotates, the installation box 6 can be driven to rotate, and then the threaded rod 9 is driven to rotate, and finally the scraper 11 is driven to rotate along the inner bottom of the slurry tank 1, and the slurry attached to the inner bottom of the slurry tank 1 is scraped and cleaned to avoid the problem of slurry waste;

[0034] The starting motor 2 7 drives the output end to rotate, so as to drive the threaded tube 8 to rotate. Under the relationship of the threaded connection, the threaded rod 9 can be driven to move, so that the threaded rod 9 drives the guide plate 10 to slide along the inner wall of the installation box 6, and guides the threaded rod 9, so that the threaded rod 9 can move downward stably, and then drive the scraper 11 to move downward, so that the scraper 11 contacts the inner bottom of the slurry tank 1, so as to avoid the problem that the scraper 11 is difficult to clean the inner bottom of the slurry tank 1 after the scraper 11 is worn. In this process, the inner wall of the clamping hole 12 squeezes the clamping ball 14, and the clamping ball 14 pushes the elastic rod 13 to deform, and finally causes the clamping ball 14 to break away from the clamping hole 12. Under the action of force, the clamping ball 14 slides along the output end surface of the motor 2 7. When the clamping ball 14 slides into the next clamping hole 12, the elastic rod 13 recovers its deformation to push the clamping ball 14 to clamp into the clamping hole 12, and the output end of the motor 2 7 is limited, and then the position of the scraper 11 is finely controlled to avoid the scraper 11 causing impact on the inner bottom of the slurry tank 1.

[0035] Starting motor three 19 drives the rotating end to drive gear 20 to rotate forward. Under the meshing relationship, gear 20 drives the semi-toothed ring 18 to rotate forward, and then drives the rotating shaft 16 to rotate, so as to drive the rotating ring 17 to rotate. Under the action of the rotating ring 17, the rotation stability of the rotating shaft 16 can be guaranteed, and finally the rotating shaft 16 drives the vibrating ball 21 to deflect, so that the vibrating ball 21 contacts the inner wall of the discharge pipe 15. Starting motor three 19 drives the rotating end to drive gear 20 to rotate in the opposite direction. Similarly, it can be obtained that gear 20 drives the semi-toothed ring 18 to rotate in the opposite direction, so that the vibrating ball 21 contacts the inner side of the discharge pipe 15. This cycle repeats itself, so that the rotating shaft 16 and the vibrating ball 21 can be continuously deflected back and forth, and the discharge pipe 15 can be oscillated to avoid the problem of slurry discharge blockage.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A quick grouting device for mortar bolts in underground mines, comprising a slurry tank (1), characterized in that: The slurry tank (1) is provided with a tank cover (3) at the upper end, a motor 1 (4) is fixedly installed in the middle of the upper end of the tank cover (3), the output shaft of the motor 1 (4) is rotatably connected to the tank cover (3), the output shaft of the motor 1 (4) is fixedly connected to a stirring blade (5), the left side of the output shaft of the motor 1 (4) is fixedly connected to a mounting box (6), the inner top of the mounting box (6) is fixedly installed with a motor 2 (7), the output end of the motor 2 (7) is fixedly connected to a threaded barrel (8), the inner wall of the threaded barrel (8) is threadedly connected to a threaded rod (9), and the threaded rod (9) is slidably connected to the mounting box (6); The lower end of the threaded rod (9) is fixedly connected with a scraper (11), the output end of the second motor (7) is provided with a clamping hole (12), the inner right side wall of the installation box (6) is fixedly connected with an elastic rod (13), the other end of the elastic rod (13) is bonded with a clamping ball (14), and the clamping ball (14) is slidably connected with the clamping hole (12); The slurry tank (1) is fixedly connected to a discharge pipe (15) inside, and a rotating shaft (16) is rotatably connected to the inside of the discharge pipe (15). A rotating ring (17) is fixedly sleeved on the outside of the rotating shaft (16), and the rotating ring (17) is in contact with the discharge pipe (15). A semi-toothed ring (18) is installed on the rotating shaft (16) through a support rod. A motor three (19) is fixedly installed on the right side of the discharge pipe (15), and a gear (20) is fixedly sleeved on the outside of the rotating end of the motor three (19), and the gear (20) is meshed with the semi-toothed ring (18). A vibration ball (21) is fixedly connected to the surface of the rotating shaft (16).

2. The underground mortar bolt rapid grouting device of claim 1, characterized in that: A plurality of stirring blades (5) are provided, and the plurality of stirring blades (5) are arranged in a ring array on the output shaft of the motor 1 (4).

3. The underground mortar bolt rapid grouting device of claim 1, characterized in that: A guide plate (10) is fixedly connected to the right side of the threaded rod (9), and the guide plate (10) is slidably connected to the installation box (6).

4. The underground mortar bolt rapid grouting device of claim 1, characterized in that: The scraper (11) is in contact with the output shaft of the motor 1 (4), and the scraper (11) is in contact with the inner bottom of the slurry tank (1).

5. The underground mortar bolt rapid grouting device of a mine according to claim 1, characterized in that: A plurality of the clamping holes (12) are provided, and the plurality of the clamping holes (12) are arranged in a ring array on the output end of the second motor (7).

6. The underground mortar bolt rapid grouting device of claim 1, characterized in that: Two rotating rings (17) are provided, and the two rotating rings (17) are evenly distributed on the rotating shaft (16).

7. The underground mortar bolt rapid grouting device of claim 1, characterized in that: Two vibration balls (21) are provided, and the two vibration balls (21) are symmetrically distributed on the rotation axis (16).

8. The underground mortar bolt rapid grouting device of claim 1, characterized in that: A support leg (2) is fixedly connected to the lower side of the slurry tank (1), and four support legs (2) are provided. The four support legs (2) are arranged in a circular array on the slurry tank (1).