Chemical pipeline leaked liquid collecting mechanism
The chemical pipeline leakage collection mechanism addresses sealing and cleaning issues by using a gear-driven brush plate and alarm system to prevent leaks and alert workers, ensuring efficient residual liquid removal and overflow prevention.
Patent Information
- Application Number
- CN202420585948.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-03-26
AI Technical Summary
Existing chemical pipeline leakage collection devices have poor sealing performance, leading to chemical liquid leaks that cause pollution and are difficult to detect and clean, with no effective means for internal storage tank monitoring and residual liquid removal.
A chemical pipeline leakage collection mechanism featuring a base, liquid storage tank, collecting covers with sealing strips, a valve system, a gear-driven brush plate for cleaning, a liquid level sensor, and an alarm for overflow prevention, along with a universal wheel for mobility.
Effectively prevents chemical leaks, facilitates cleaning of residual liquid, and provides real-time overflow alerts, enhancing safety and environmental protection.
Smart Images
Figure CN222297705U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical pipelines, in particular to a chemical pipeline leakage collection mechanism. Background Art
[0002] In chemical production, a large number of pipelines are needed to transport chemical materials. Liquid chemical materials often leak at the interfaces of chemical pipelines, such as flange interfaces, bellows interfaces, etc., which not only affects environmental hygiene, but also causes personal injuries to passers-by in serious cases.
[0003] The existing chemical pipeline leakage collection device has poor sealing performance. When the leakage amount increases, the chemical liquid is easy to leak from the gap and cause pollution. It is also inconvenient to detect the internal storage amount of the liquid storage tank and alarm and clean the chemical liquid remaining on the inner wall. Therefore, the utility model provides a chemical pipeline leakage collection mechanism. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a chemical pipeline leakage collection mechanism, which solves the problems raised in the above-mentioned background technology.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the utility model provides the following technical solutions: a chemical pipeline leakage collection mechanism, comprising a base and a chemical pipeline, a liquid storage tank is fixedly installed on the upper surface of the base, a box cover is installed on the upper surface of the liquid storage tank, a lower collecting cover is sleeved on the surface of the chemical pipeline, a first threaded hole is opened on the surface of the lower collecting cover, the internal thread of the first threaded hole is connected to a fastening bolt, the surface of the fastening bolt is threadedly connected to the upper collecting cover through a second threaded hole, the inner side walls of the lower collecting cover and the upper collecting cover are both provided with sealing strips, a first valve is fixedly installed on the bottom of the lower collecting cover, one end of the first valve is fixedly connected to the box cover through a hose, an internal gear ring is provided on the bottom of the box cover, a long rod is fixedly installed on the bottom of the internal gear ring, and a brush plate is installed on one side of the long rod.
[0008] Preferably, a driving motor is fixedly mounted on the upper surface of the box cover, and a transmission rod is spline-connected to the output end of the driving motor, and one end of the transmission rod is meshedly connected to the internal gear ring through a gear.
[0009] Preferably, a liquid level sensor is fixedly mounted on one side of the inner gear ring, and an alarm is mounted on the upper surface of the box cover.
[0010] Preferably, a lock buckle is fixedly installed on the front of the liquid storage tank, and a push handle is fixedly installed on one side of the liquid storage tank.
[0011] Preferably, a drain pipe is fixedly mounted on one side of the push handle, and a second valve is mounted on the surface of the drain pipe.
[0012] Preferably, a universal wheel is fixedly mounted on the bottom of the base, and a brake pad is arranged inside the universal wheel.
[0013] (III) Beneficial effects
[0014] Compared with the prior art, the utility model provides a chemical pipeline leakage collection mechanism, which has the following beneficial effects:
[0015] The chemical pipeline leakage collection mechanism is provided by the chemical pipeline, the lower collection cover, the first threaded hole, the fastening bolt, the second threaded hole, the upper collection cover, the sealing strip, the first valve and the hose. When in use, the lower collection cover and the upper collection cover are installed on the chemical pipeline, and then the fastening bolt is screwed into the first threaded hole and the second threaded hole for fixing, and then the two ends of the hose are installed on the first valve and the box cover, so as to effectively prevent the chemical liquid from leaking and causing pollution. Through the coordinated arrangement of the first valve, the hose, the inner gear ring, the long rod, the brush plate, the driving motor, the transmission rod and the gear, when in use, the driving motor drives the transmission rod to rotate, and then the gear drives the meshing inner gear ring to rotate, and then drives the long rod and the brush plate to rotate while cleaning the inner wall of the liquid storage tank, so as to facilitate the cleaning of the residual chemical liquid. Through the coordinated arrangement of the liquid level sensor and the alarm, when in use, when the stored liquid reaches the touch rod of the liquid level sensor, the detection information is transmitted to the alarm for alarm reminder, so as to play the role of alarm reminder to the workers and effectively prevent the chemical liquid from being full. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram showing the structure of the utility model;
[0018] Figure 3 It is a cross-sectional view of the internal structure of the liquid storage box in the utility model.
[0019] In the figure: 1, base 2, chemical pipeline 3, liquid storage tank 4, tank cover 5, lower collecting cover 6, first threaded hole 7, fastening bolt 8, second threaded hole 9, upper collecting cover 10, sealing strip 11, first valve 12, hose 13, inner gear ring 14, long rod 15, brush plate 16, drive motor 17, transmission rod 18, gear 19, liquid level sensor 20, alarm 21, lock 22, push handle 23, drain pipe 24, second valve 25, universal wheel. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-3The utility model provides a technical solution: it includes a base 1 and a chemical pipeline 2, a liquid storage tank 3 is fixedly installed on the upper surface of the base 1, a tank cover 4 is installed on the upper surface of the liquid storage tank 3, a lower collecting cover 5 is sleeved on the surface of the chemical pipeline 2, a first threaded hole 6 is opened on the surface of the lower collecting cover 5, the inner thread of the first threaded hole 6 is connected to the fastening bolt 7, the surface of the fastening bolt 7 is threadedly connected to the upper collecting cover 9 through the second threaded hole 8, the inner side walls of the lower collecting cover 5 and the upper collecting cover 9 are both provided with sealing strips 10, a first valve 11 is fixedly installed on the bottom of the lower collecting cover 5, one end of the first valve 11 is fixedly connected to the tank cover 4 through a hose 12, and the chemical pipeline 2 is connected to the lower collecting cover 5 through the chemical pipeline 2. , the lower collecting cover 5, the first threaded hole 6, the fastening bolt 7, the second threaded hole 8, the upper collecting cover 9, the sealing strip 10, the first valve 11 and the hose 12 are arranged in coordination. When in use, the lower collecting cover 5 and the upper collecting cover 9 are installed on the chemical pipeline 2, and then the fastening bolt 7 is screwed into the first threaded hole 6 and the second threaded hole 8 for fixing, and then the two ends of the hose 12 are installed on the first valve 11 and the box cover 4, thereby effectively preventing the pollution caused by the leakage of chemical liquid. The bottom of the box cover 4 is provided with an internal gear ring 13, and the bottom of the internal gear ring 13 is fixedly installed with a long rod 14, and a brush plate 15 is installed on one side of the long rod 14. The upper surface of the box cover 4 is fixedly installed with a driving The motor 16, the output end of the driving motor 16 is spline-connected with a transmission rod 17, one end of the transmission rod 17 is meshed and connected with the inner gear ring 13 through a gear 18, and the first valve 11, the hose 12, the inner gear ring 13, the long rod 14, the brush plate 15, the driving motor 16, the transmission rod 17 and the gear 18 are arranged in coordination. When in use, the driving motor 16 drives the transmission rod 17 to rotate, and then drives the meshing inner gear ring 13 to rotate through the gear 18, and then drives the long rod 14 and the brush plate 15 to rotate while cleaning the inner wall of the liquid storage tank 3, thereby facilitating the cleaning of the residual chemical liquid. A liquid level sensor is fixedly installed on one side of the inner gear ring 13 19. An alarm 20 is installed on the upper surface of the box cover 4. Through the coordinated setting of the liquid level sensor 19 and the alarm 20, when the stored liquid reaches the touch rod of the liquid level sensor 19 during use, the detection information is transmitted to the alarm 20 for alarm reminder, thereby playing the role of alarm reminder for workers and effectively preventing the chemical liquid from being full. A lock buckle 21 is fixedly installed on the front of the liquid storage tank 3, a push handle 22 is fixedly installed on one side of the liquid storage tank 21, a drain pipe 23 is fixedly installed on one side of the push handle 22, and a second valve 24 is mounted on the surface of the drain pipe 23. A universal wheel 25 is fixedly installed on the bottom of the base 1, and a brake pad is arranged inside the universal wheel 25.
[0022] In summary, the chemical pipeline leakage collection mechanism is provided by the chemical pipeline 2, the lower collection cover 5, the first threaded hole 6, the fastening bolt 7, the second threaded hole 8, the upper collection cover 9, the sealing strip 10, the first valve 11 and the hose 12. When in use, the lower collection cover 5 and the upper collection cover 9 are installed on the chemical pipeline 2, and then the fastening bolt 7 is screwed into the first threaded hole 6 and the second threaded hole 8 for fixing, and then the two ends of the hose 12 are installed on the first valve 11 and the box cover 4, thereby effectively preventing the pollution caused by the leakage of chemical liquid, and through the first valve 11, the hose 12, the inner gear ring 13, the long rod 14, the brush plate 15, the drive The motor 16, the transmission rod 17 and the gear 18 are arranged in coordination. When in use, the transmission rod 17 is driven by the driving motor 16 to rotate, and then the meshing internal gear ring 13 is driven to rotate through the gear 18, and then the long rod 14 and the brush plate 15 are driven to rotate while cleaning the inner wall of the liquid storage tank 3, thereby facilitating the cleaning of residual chemical liquid. Through the coordinated arrangement of the liquid level sensor 19 and the alarm 20, when the stored liquid reaches the touch rod of the liquid level sensor 19 during use, the detection information is transmitted to the alarm 20 for an alarm reminder, thereby playing a role in an alarm reminder for the workers and effectively preventing the chemical liquid from overflowing.
[0023] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A chemical pipeline leakage collection mechanism, comprising a base (1) and a chemical pipeline (2), characterized in that: A liquid storage tank (3) is fixedly mounted on the upper surface of the base (1), a tank cover (4) is mounted on the upper surface of the liquid storage tank (3), a lower collecting cover (5) is sleeved on the surface of the chemical pipeline (2), a first threaded hole (6) is opened on the surface of the lower collecting cover (5), the inner thread of the first threaded hole (6) is connected to a fastening bolt (7), the surface of the fastening bolt (7) is threadedly connected to an upper collecting cover (9) through a second threaded hole (8), the inner side walls of the lower collecting cover (5) and the upper collecting cover (9) are both provided with sealing strips (10), a first valve (11) is fixedly mounted on the bottom of the lower collecting cover (5), one end of the first valve (11) is fixedly connected to the tank cover (4) through a hose (12), an inner gear ring (13) is arranged on the bottom of the tank cover (4), a long rod (14) is fixedly mounted on the bottom of the inner gear ring (13), a brush plate (15) is mounted on one side of the long rod (14).
2. A chemical pipeline leakage collection mechanism according to claim 1, characterized in that: A driving motor (16) is fixedly mounted on the upper surface of the box cover (4); an output end of the driving motor (16) is spline-connected to a transmission rod (17); one end of the transmission rod (17) is meshedly connected to an internal gear ring (13) via a gear (18).
3. A chemical pipeline leakage collection mechanism according to claim 2, characterized in that: A liquid level sensor (19) is fixedly mounted on one side of the inner gear ring (13), and an alarm (20) is mounted on the upper surface of the box cover (4).
4. A chemical pipeline leakage collection mechanism according to claim 1, characterized in that: A lock buckle (21) is fixedly mounted on the front of the liquid storage box (3), and a push handle (22) is fixedly mounted on one side of the liquid storage box (3).
5. A chemical pipeline leakage collection mechanism according to claim 4, characterized in that: A liquid discharge pipe (23) is fixedly mounted on one side of the push handle (22), and a second valve (24) is sleeved on the surface of the liquid discharge pipe (23).
6. A chemical pipeline leakage collection mechanism according to claim 1, characterized in that: A universal wheel (25) is fixedly mounted on the bottom of the base (1), and a brake pad is arranged inside the universal wheel (25).