Electrical workshop debugging system

Abstract

The utility model relates to the technical field of workshop scheduling, and discloses an electrical workshop debugging system, which comprises a debugging room and a waiting room, and a first conveyor belt is arranged between the debugging room and the waiting room; the multiple first conveying belts are arranged in parallel, the ends, away from the debugging room, of the first conveying belts are provided with second conveying belts perpendicular to the first conveying belts, the second conveying belts are arranged in the waiting room, and the ends, away from the first conveying belts, of the second conveying belts are provided with multiple pushing air cylinders. The plurality of pushing cylinders are parallel to the first conveying belt; a detection assembly is arranged on the first conveying belt and used for detecting the number of the debugging devices on the first conveying belt, the detection assembly is connected with a processor, and the processor is connected with the pushing air cylinder and controls starting and stopping of the pushing air cylinder according to the number of the debugging devices on the first conveying belt. According to the utility model, workshop debugging arrangement is effectively scheduled, efficiency is improved, and labor time cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of workshop scheduling, in particular to an electrical workshop debugging system. Background Art

[0002] After the equipment is installed, it is necessary to test debug the equipment to ensure that it can operate normally. However, the utilization rate of the debugging room in electrical workshops is generally low. The current debugging and transportation method is to transport them to the debugging room one by one manually. During the debugging process, if multiple devices are debugged at the same time, staff may need to wait outside for transportation, which wastes the staff's time. At the same time, there is an uneven queuing phenomenon, resulting in low debugging efficiency. Utility Model Content

[0003] In order to effectively dispatch workshop debugging arrangements, improve efficiency, and reduce labor time costs, the utility model provides an electrical workshop debugging system.

[0004] The utility model provides an electrical workshop debugging system adopting the following technical solutions:

[0005] An electrical workshop debugging system comprises a debugging room and a waiting room, wherein a first conveyor belt is installed between the debugging room and the waiting room;

[0006] The first conveyor belt is provided with a plurality of first conveyor belts, and the plurality of first conveyor belts are arranged in parallel. A second conveyor belt perpendicular to the first conveyor belt is provided at one end of the first conveyor belt away from the debugging room. The second conveyor belt is arranged in the waiting room. A pushing cylinder is provided at one end of the second conveyor belt away from the first conveyor belt. The plurality of pushing cylinders are provided and are horizontal to the first conveyor belt.

[0007] A detection component is provided on the first conveyor belt, and the detection component is used to detect the number of debugging devices on the first conveyor belt. The detection component is connected to a processor, and the processor is connected to a push cylinder. The processor controls the opening and closing of the push cylinder according to the number of debugging devices on the first conveyor belt.

[0008] By adopting the above technical solution, the first conveyor belt and the second conveyor belt are used for transmission, and only one staff member is required to place the device to be tested at the end of the second conveyor belt, which greatly reduces manpower. When there are multiple devices to be tested that need to be debugged, the processor uses the pushing cylinder to push the debugging device on the second conveyor belt to the first conveyor belt with fewer debugging devices according to the number of devices on each first conveyor belt measured by the detection component on the first conveyor belt. This can effectively distribute the debugging, reduce the phenomenon of uneven queuing, and effectively improve efficiency.

[0009] Preferably, the detection component includes a weight sensor, which is connected to the processor and is used to detect weight information on the first conveyor belt and transmit it to the processor.

[0010] By adopting the above technical solution, a weight sensor is used to detect the weight information on the first conveyor belt. When there are fewer debugging devices on the first conveyor belt and the weight is small, the processor controls the pushing cylinder to push the debugging devices on the second conveyor belt onto the first conveyor belt, effectively solving the problem of uneven queuing.

[0011] Preferably, the debugging room is provided with an area dividing line, an indication mark is provided on the area dividing line, the indication mark is connected to a processor, and the processor controls the opening and closing of the indication mark.

[0012] By adopting the above technical solution, each first conveyor belt corresponds to an area, which is divided by an area dividing line and an indicator sign is made. When the debugging room cannot be used or the corresponding first conveyor belt fails, the indicator sign lights up, indicating that the area cannot be used. The processor will also control the pushing cylinder to no longer push the debugging equipment toward the first conveyor belt according to the lighting of the indicator sign, thereby effectively realizing the scheduling of the system.

[0013] Preferably, a plurality of debugging devices are arranged in the debugging room, and the plurality of debugging devices are all connected to a power source, and a leakage protector is installed between the debugging device and the power source.

[0014] By adopting the above technical solution, the debugging device needs to be driven by a power supply. However, in order to avoid failure of the debugging device, a leakage protector is installed on the power supply to ensure that the entire equipment will not leak at all times, thereby effectively ensuring the safety of the staff.

[0015] Preferably, the leakage protector is provided with a current monitoring module, and the current monitoring module is used to detect the current information of the debugging device end. The current monitoring module is connected to the processor, and the processor is connected to the warning module. The processor controls the opening and closing of the warning module according to the current.

[0016] By adopting the above technical solution, the current information at one end of the debugging device is detected. When an abnormal state occurs, the debugging device in the area fails, then the indicator sign of the area lights up, and the debugging of the area is stopped, effectively avoiding the debugging equipment from piling up on the first conveyor belt corresponding to the area.

[0017] Preferably, the processor is connected to a host computer, and the processor transmits the weight information, the opening and closing of the indicator mark, and the current information to the host computer, and the host computer is used to check the weight information, the opening and closing of the indicator mark, and the current information.

[0018] By adopting the above technical solution, the host computer can view all information at any time, effectively enabling management personnel to remotely monitor the debugging system.

[0019] Preferably, the rotation speed of the first conveyor belt is greater than the rotation speed of the second conveyor belt.

[0020] By adopting the above technical solution, the cylinder is pushed to push the debugging device on the second conveyor belt onto the first conveyor belt, avoiding the situation where it is not completely pushed onto the first conveyor belt. Only when the rotation speed of the first conveyor belt is higher than that of the second conveyor belt can the friction force of the first conveyor belt be greater than the friction force between the second conveyor belt and the debugging device, so that the debugging device can be taken away, effectively realizing the distribution process.

[0021] In summary, the utility model has the following beneficial technical effects:

[0022] 1. The first conveyor belt and the second conveyor belt are used for transmission. Only one staff member is required to place the device to be tested at the end of the second conveyor belt, which greatly reduces manpower. When there are multiple devices to be tested that need to be debugged, the processor uses the push cylinder to push the debugged device on the second conveyor belt to the first conveyor belt with fewer debugged devices, which can effectively distribute the debug, reduce the phenomenon of uneven queuing, and effectively improve efficiency;

[0023] 2. Use the weight sensor to detect the weight information on the first conveyor belt. When there are fewer debugging devices on the first conveyor belt and the weight is small, the processor controls the cylinder to push the debugging devices on the second conveyor belt onto the first conveyor belt, effectively solving the problem of uneven queuing;

[0024] 3. Detect the current information at one end of the debugging device. When an abnormal state occurs, the debugging device in the area fails, the indicator sign of the area lights up, and the debugging of the area is stopped, effectively avoiding the debugging equipment from piling up on the first conveyor belt corresponding to the area. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 The utility model discloses an internal distribution diagram of a waiting room of an electrical workshop debugging system.

[0026] Figure 2 The utility model discloses an internal distribution diagram of a debugging room of an electrical workshop debugging system.

[0027] Figure 3 The utility model discloses an electrical component connection diagram of an electrical workshop debugging system.

[0028] Figure 4 The utility model discloses a driving cylinder position diagram of an electrical workshop debugging system.

[0029] Figure 5The utility model discloses a weight sensor installation position diagram of an electrical workshop debugging system.

[0030] Explanation of the accompanying drawings: 1. Debugging room; 2. Waiting room; 3. First conveyor belt; 4. Second conveyor belt; 5. Push cylinder; 6. Processor; 7. Weight sensor; 8. Indicator sign; 9. Power supply; 10. Current monitoring module; 11. Warning module; 12. Host computer. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0032] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0033] The utility model embodiment discloses an electrical workshop debugging system. Figure 1 and Figure 2 The debugging system includes a debugging room 1 and a waiting room 2. The debugging room 1 is where the debugging equipment is debugged, and the waiting room 2 is where the debugging equipment is placed and transported to the debugging room 1.

[0034] There are multiple debugging rooms 1, each of which is equipped with debugging equipment. The debugging equipment needs to be driven by power supply 9. Multiple debugging equipment are connected to power supply 9. The power supply 9 lines are uniformly tied and straightened with binding ropes. In order to avoid malfunction of the debugging equipment, a leakage protector is installed between the debugging equipment and the power supply 9 to prevent leakage, ensure that the entire equipment will not leak at all times, and effectively protect the safety of the staff.

[0035] Reference Figure 3 A current monitoring module 10 is provided on the leakage protector, and the current monitoring module 10 is used to detect the current information of the debugging device end. The current monitoring module 10 is connected to the processor 6, and the processor 6 is connected to the warning module 11. The processor 6 controls the opening and closing of the warning module 11 according to the current.

[0036] The current information at one end of the debugging device is detected. When an abnormal state occurs, it means that the debugging device in the area fails. Then the processor 6 immediately controls the warning module 11 to turn on to remind the staff to check.

[0037] A first conveyor belt 3 is installed between the debugging room 1 and the waiting room 2. The first conveyor belt 3 runs through the debugging room 1 and the waiting room 2. The debugging equipment is placed on the first conveyor belt 3, and the first conveyor belt 3 transports it to the debugging room 1.

[0038] Reference Figure 4 , there are multiple first conveyor belts 3, and the number is the same as that of the debugging room 1, the multiple first conveyor belts 3 are arranged in parallel, the end of the first conveyor belt 3 away from the debugging room 1 is provided with a second conveyor belt 4 perpendicular to the first conveyor belt 3, the second conveyor belt 4 is arranged in the waiting room 2, the end of the second conveyor belt 4 away from the first conveyor belt 3 is provided with a push cylinder 5, the push cylinder 5 is provided with multiple, and the number is the same as that of the first conveyor belt 3, and the multiple push cylinders 5 are horizontal to the first conveyor belt 3;

[0039] Reference Figure 5 , a detection component is provided on the first conveyor belt 3, and the detection component is a weight sensor 7, which is connected to the processor 6, and the processor 6 is connected to the push cylinder 5. The weight sensor 7 is used to detect the weight information on the first conveyor belt 3 and transmit it to the processor 6. The processor 6 determines how many debugging devices are on the first conveyor belt 3 at this time according to the weight information on the first conveyor belt 3. When the number of debugging devices on one of the first conveyor belts 3 is less than the number of debugging devices on the other first conveyor belts 3, the processor 6 controls the push cylinder 5 to push the debugging device on the second conveyor belt onto the first conveyor belt 3.

[0040] By adopting the first conveyor belt 3 and the second conveyor belt 4 for transmission, only one staff member is required to place the device to be tested at the end of the second conveyor belt 4, which greatly reduces the manpower. When there are multiple devices to be tested that need to be debugged, the processor 6 uses the pushing cylinder 5 to push the debugging device on the second conveyor belt 4 to the first conveyor belt 3 with fewer debugging devices according to the number of devices on each first conveyor belt 3 measured by the detection component on the first conveyor belt 3. This can effectively distribute the debugging, reduce the phenomenon of uneven queuing, and effectively improve efficiency.

[0041] The rotation speed of the first conveyor belt 3 is greater than the rotation speed of the second conveyor belt 4 .

[0042] The pushing cylinder 5 pushes the debugging device on the second conveyor belt 4 onto the first conveyor belt 3 to avoid the situation where it is not completely pushed onto the first conveyor belt 3. Only when the rotation speed of the first conveyor belt 3 is higher than that of the second conveyor belt 4 can the friction force of the first conveyor belt 3 be greater than the friction force between the second conveyor belt 4 and the debugging device, so that the debugging device can be taken away, effectively realizing the distribution process.

[0043] The debugging room 1 can be set as a large space, in which a plurality of area dividing lines are set, and an indication mark 8 is set on the area dividing line. The indication mark 8 is connected to the processor 6, and the processor 6 controls the opening and closing of the indication mark 8.

[0044] Each first conveyor belt 3 corresponds to an area, which is divided by an area dividing line, and an indicator mark 8 is made. When the current information in the debugging room 1 is abnormal, that is, when the debugging equipment is abnormal, and when the corresponding first conveyor belt 3 fails, the indicator mark 8 lights up, indicating that the area cannot be used. The processor 6 will also control the push cylinder 5 to stop pushing the debugging equipment to the first conveyor belt 3 according to the lighting of the indicator mark 8, effectively realizing the scheduling of the system. Effectively avoid the debugging equipment from piling up on the first conveyor belt 3 corresponding to the area.

[0045] The processor 6 is connected to the host computer 12, and the processor 6 transmits the weight information, the opening and closing of the indicator mark 8, and the current information to the host computer 12, and the host computer 12 is used to view the weight information, the opening and closing of the indicator mark 8, and the current information. The host computer 12 can view all the information at any time, effectively enabling the management personnel to remotely monitor the debugging system.

[0046] The implementation principle of an electrical workshop debugging system in an embodiment of the utility model is: using the first conveyor belt 3 and the second conveyor belt 4 for transmission, only one staff member is required to place the device to be tested at the end of the second conveyor belt 4, which greatly reduces manpower. When there are multiple devices to be tested that need to be debugged, the processor 6 uses the pushing cylinder 5 to push the debugging device on the second conveyor belt 4 to the first conveyor belt 3 with fewer debugging devices according to the number of devices on each first conveyor belt 3 measured by the detection component on the first conveyor belt 3, which can effectively distribute the debugging, reduce the phenomenon of uneven queuing, and effectively improve efficiency.

[0047] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. An electrical workshop debugging system, characterized in that: It comprises a debugging room (1) and a waiting room (2), wherein a first conveyor belt (3) is installed between the debugging room (1) and the waiting room (2); A plurality of the first conveyor belts (3) are provided, and the plurality of the first conveyor belts (3) are arranged in parallel; a second conveyor belt (4) perpendicular to the first conveyor belt (3) is provided at one end of the first conveyor belt (3) away from the debugging room (1); the second conveyor belt (4) is arranged in the waiting room (2); a pushing cylinder (5) is provided at one end of the second conveyor belt (4) away from the first conveyor belt (3); a plurality of the pushing cylinders (5) are provided, and the plurality of pushing cylinders (5) are horizontal to the first conveyor belt (3); The first conveyor belt (3) is provided with a detection component, the detection component is used to detect the number of debugging devices on the first conveyor belt (3), the detection component is connected to a processor (6), the processor (6) is connected to the push cylinder (5), and the processor (6) controls the opening and closing of the push cylinder (5) according to the number of debugging devices on the first conveyor belt (3).

2. An electrical workshop debugging system according to claim 1, characterized in that: The detection component comprises a weight sensor (7), wherein the weight sensor (7) is connected to the processor (6), and the weight sensor (7) is used to detect weight information on the first conveyor belt (3) and transmit the weight information to the processor (6).

3. An electrical workshop debugging system according to claim 2, characterized in that: The debugging room (1) is provided with an area dividing line, an indication mark (8) is provided on the area dividing line, the indication mark (8) is connected to the processor (6), and the processor (6) controls the opening and closing of the indication mark (8).

4. An electrical workshop debugging system according to claim 3, characterized in that: A plurality of debugging tools are arranged in the debugging room (1), and the plurality of debugging tools are all connected to a power source (9), and a leakage protector is installed between the debugging tool and the power source (9).

5. An electrical workshop debugging system according to claim 4, characterized in that: The leakage protector is provided with a current monitoring module (10), the current monitoring module (10) is used to detect current information at the debugging device end, the current monitoring module (10) is connected to a processor (6), the processor (6) is connected to a warning module (11), and the processor (6) controls the opening and closing of the warning module (11) according to the current.

6. An electrical workshop debugging system according to claim 5, characterized in that: The processor (6) is connected to a host computer (12), and the processor (6) transmits weight information, the opening and closing of the indicator mark (8), and current information to the host computer (12). The host computer (12) is used to check the weight information, the opening and closing of the indicator mark (8), and the current information.

7. An electrical workshop debugging system according to claim 1, characterized in that: The rotation speed of the first conveyor belt (3) is greater than the rotation speed of the second conveyor belt (4).

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