Automatic sheet sealing equipment

By using horizontal sliding adsorption mechanism and detection device to detect the status of the coverslip in automatic sealing equipment, the problems of coverslip adsorption and bubbles are solved, and efficient sealing and precise glue are achieved, improving the working efficiency and sealing of the equipment quality.

CN222299684UActive Publication Date: 2025-01-03GUANGZHOU LIGHT & SHADOW CELL TECH CO LTD

Patent Information

Application Number
CN202420430049.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-06
Publication Date
2025-01-03
Estimated Expiration
2034-03-06

AI Technical Summary

Technical Problem

In existing automatic sealing equipment, coverslips are prone to sticking, adsorption mechanism cannot be effectively peeled off, and bubbles are prone to appear between the slide and the coverslip, which affects the sealing quality and microscope observation results.

Method used

Adsorption mechanism including horizontal sliding, the thickness and broken state of the coverslip are detected by using the first and second suction cup structures and detection devices, peeling is achieved by bending the coverslip, and the glue adding mechanism ensures that the output of the sealant is consistent.

Benefits of technology

It improves the quality of the sealing sheet, reduces the burden on the operator, improves production efficiency, ensures accurate glue addition of the sealing agent, and avoids the appearance of bubbles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an automatic sealing device which comprises a horizontally sliding adsorption mechanism, the adsorption mechanism comprises a first suction cup structure, a second suction cup structure and a detection device, and the first suction cup structure and the second suction cup structure respectively comprise a vertical sliding lifting driving assembly. The detection device is arranged between the first suction cup structure and the second suction cup structure and used for detecting the thickness and the damage state of the cover glass. Compared with the prior art, one of the first suction cup structure and the second suction cup structure slides to generate an up-down height difference, so that the cover glass is bent when the cover glass is sucked from the cover glass storage bin, the cover glass and the cover glass can be separated more easily, and the optimal stripping effect is achieved; and the working efficiency and the sealing quality of equipment can be improved, the workload of operators is reduced, and the overall production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of biomedical equipment, in particular to an automatic film sealing device. Background Art

[0002] Sealing technology is a widely used technology in the field of medical testing and diagnosis, which is used to observe and analyze the structure and properties of biological samples. In China, most sealing and sectioning are done manually, and technicians use manual operation, which directly contacts with glass slides and organic solvents such as xylene and neutral gum during sealing. This is not only not conducive to health and environmental protection, but also has slow speed, low efficiency and unstable sealing quality.

[0003] With the development and progress of science and technology, automatic sealing equipment has gradually appeared in the industry at this stage. The coverslip sealing machine is one of the most widely used automatic sealing equipment, which mainly consists of a conveying platform, an adsorption mechanism and a gluing mechanism. A coverslip storage bin is provided on the conveying platform, and coverslips are placed inside the coverslip storage bin. The adsorption mechanism is slidably arranged on the conveying platform, and the adsorption mechanism can extend into the coverslip storage bin. The adsorption mechanism adsorbs the coverslips in the carrier box and screens out the damaged coverslips or multiple coverslips, thereby reducing the failure rate of the coverslip sealing machine during the coverslipping process. The slides are conveyed in parallel on the conveying platform. The gluing mechanism is arranged on the conveying platform for automatically gluing the slides in the forward process. When the slides are conveyed to the adsorption mechanism, the adsorption mechanism slides down to cover the coverslip on the slide, completing the operation of automatically adsorbing a single cover slip and covering it on the slide. However, the main problems in the prior art are as follows: 1. The coverslips in the coverslip storage bin are prone to sticking together, and the adsorption mechanism cannot effectively peel off the stuck coverslips; 2. Bubbles are prone to appear between the slide and the coverslip when they are covered, affecting the viewing under the microscope; 3. The amount of sealing agent added by the glue adding mechanism is inconsistent each time, which affects the sealing quality of the coverslip and the results of microscopic observation. Utility Model Content

[0004] The utility model proposes an automatic sealing device, which is mainly used to solve the defects in the above-mentioned prior art that the adsorption mechanism cannot effectively peel off the adhered cover glass, and bubbles are easily generated between the slide and the cover glass when they are covered, which affects the viewing under the microscope.

[0005] The technical solution adopted by the utility model is an automatic sealing device, including a horizontally sliding adsorption mechanism, the adsorption mechanism includes a first suction cup structure, a second suction cup structure and a detection device, the first suction cup structure and the second suction cup structure each include a group of vertically sliding lifting drive components, the detection device is arranged between the first suction cup structure and the second suction cup structure, and the detection device is used to detect the thickness and damage state of the cover glass.

[0006] Furthermore, the automatic sealing device also includes a conveying platform, which is provided with a horizontal guide rail. The adsorption mechanism includes a main sliding bracket arranged on the horizontal guide rail. The conveying platform is also provided with a belt transmission assembly for driving the main sliding bracket to slide along the horizontal guide rail.

[0007] Furthermore, the adsorption mechanism also includes a first vertical guide rail and a second vertical guide rail arranged on the main sliding bracket, the first suction cup structure is provided with a first sliding bracket slidably arranged on the first vertical guide rail, and the second suction cup structure is provided with a second sliding bracket slidably arranged on the second vertical guide rail.

[0008] Furthermore, the lifting drive assembly is a cylinder, and the first vertical guide rail and the second vertical guide rail are each provided with the cylinder, and the telescopic end of the cylinder is connected to the corresponding first sliding bracket or the second sliding bracket.

[0009] Furthermore, the first sliding bracket is provided with a first suction cup and a first suction pipe, and the first suction cup is provided at one end of the first suction pipe; the second sliding bracket is provided with a second suction cup and a second suction pipe that are connected to each other, and the second suction cup is provided at one end of the second suction pipe, and the other ends of the first suction pipe and the second suction pipe are both connected to a negative pressure generating device.

[0010] Furthermore, the first suction tube and the second suction tube are provided with switch valves respectively, and the automatic sealing device is also provided with a control device, and the control device is connected with the switch valve signals.

[0011] Preferably, the first suction cup and the second suction cup are both accordion suction cups.

[0012] Preferably, the detection device is one of a laser scanning device, an ultrasonic detector and an optical interference detector.

[0013] Furthermore, the automatic sealing device also includes a glue adding mechanism, which includes a material bottle, a plunger pump, a glue dropping probe and a micrometer balance. The material bottle stores the sealing agent, the plunger pump is used to connect the material bottle and the glue dropping probe, the micrometer balance is arranged on the conveying platform, the slide is placed on the micrometer balance, and the glue dropping probe corresponds to the surface of the micrometer balance.

[0014] Furthermore, the plunger pump is a back-suction plunger pump, and the micrometer and the plunger pump are both connected to the control device signal.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. When the cover glass needs to be peeled off, the device will make one of the first suction cup structure and the second suction cup structure slide to generate a height difference, thereby bending the cover glass when sucking it from the cover glass storage bin. This bending action can destroy the adhesion between the cover glasses, making them easier to separate. By adjusting the relative position and height difference of the suction nozzle, the device can control the bending degree of the cover glass according to different situations to achieve the best peeling effect, which can improve the working efficiency and sealing quality of the equipment, reduce the workload of operators, and improve the overall production efficiency;

[0017] 2. When sealing the slide, move the first suction cup or the second suction cup downward to drive one side of the cover glass to fit onto the slide first, and then move the other suction cup downward, so that the cover glass is bent to remove possible bubbles and achieve a good sealing effect;

[0018] 3. Ensure that the glue adding mechanism drips the same amount of sealing agent each time. Through such a glue adding mechanism, accurate glue adding of the sealing agent can be achieved to ensure the consistency and accuracy of the glue adding amount. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention is described in detail below with reference to the embodiments and drawings, wherein:

[0020] Figure 1 It is a partial structural schematic diagram of the automatic sealing device;

[0021] Figure 2 It is a structural schematic diagram of the adsorption mechanism part;

[0022] Figure 3 It is a structural diagram of the glue adding mechanism;

[0023] Figure 4 It is a schematic diagram of the structure of the adsorption state of the adsorption mechanism and the cover glass.

[0024] 1. Adsorption mechanism; 11. Main sliding bracket; 12. First suction cup structure; 13. Second suction cup structure; 14. Detection device; 15. Lifting drive assembly; 16. First vertical guide rail; 17. Second vertical guide rail; 18. First sliding bracket; 19. Second sliding bracket; 2. Conveying platform; 21. Horizontal guide rail; 22. Belt drive assembly; 121. First suction cup; 122. First suction tube; 131. Second suction cup; 132. Second suction tube; 3. Glue dripping probe; 4. Micrometer balance; 5. Plunger pump; 6. Glass slide; 7. Lifting mechanism; 8. Cover glass. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the utility model clearer, the embodiments of the utility model will be further described in detail below in conjunction with the accompanying drawings. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar components or components with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the utility model, and cannot be interpreted as limiting the utility model.

[0026] like Figure 1 , 2 As shown, the automatic sealing device mainly includes a conveying platform 2, an adsorption mechanism 1 and a gluing mechanism; the conveying platform 2 is the basic structure of the equipment, and a horizontal guide rail 21 is arranged on the conveying platform 2, and its function is to provide a flat surface for placing and conveying the slides 6 and cover slips to be sealed, and the adsorption mechanism 1 is the core part of the equipment, and the adsorption mechanism 1 includes a main sliding bracket 11, and the main sliding bracket 11 is arranged on the horizontal guide rail 21. In order to realize the sliding movement of the main sliding bracket 11, the conveying platform 2 is also equipped with a belt transmission assembly 22, and the belt transmission assembly 22 transmits power to the main sliding bracket 11 through a driving device, so that it can move horizontally on the conveying platform 2.

[0027] The adsorption mechanism 1 also includes a first suction cup structure 12, a second suction cup structure 13, a first vertical guide rail 16, a second vertical guide rail 17 and a detection device 14. The first vertical guide rail 16 and the second vertical guide rail 17 are arranged in parallel on the main sliding bracket 11. The first suction cup structure 12 and the second suction cup structure 13 are respectively installed on the first vertical guide rail 16 and the second vertical guide rail 17 of the main sliding bracket 11. They realize the lifting movement of the suction cup through the lifting drive assembly 15. This design can adjust the height of the first suction cup structure 12 and the second suction cup structure 13 separately as needed. The detection device 14 is located between the first suction cup structure 12 and the second suction cup structure 13, and is used to detect the thickness and damage state of the cover glass. This device can adopt a variety of technologies, such as laser scanning, ultrasonic detection or optical interference. Through precise detection, problems with the cover glass can be discovered in time to ensure the sealing quality and work efficiency.

[0028] This automatic film sealing device uses a cylinder as a lifting drive component 15, and a cylinder is respectively arranged on the first vertical guide rail 16 and the second vertical guide rail 17, and the telescopic end of the cylinder is connected to the corresponding first sliding bracket 18 or the second sliding bracket 19 to realize the lifting movement of the suction cup; specifically, the first sliding bracket 18 is provided with a first suction cup 121 and a first suction pipe 122, and the first suction cup 121 is located at the lower end of the first suction pipe 122, and the second sliding bracket 19 is provided with a second suction cup 131 and a second suction pipe 132 that are connected to each other, and the second suction cup 131 is located at the lower end of the first suction pipe 122. At the lower end of the second suction pipe 132, the upper ends of the first suction pipe 122 and the second suction pipe 132 are both connected to the negative pressure generating device. Switch valves are respectively provided on the first suction pipe 122 and the second suction pipe 132 for controlling the switch of the negative pressure. At the same time, the automatic sealing device is also equipped with a control device for controlling the operation of each component. The control device is connected to the switch valve signal and can adjust the on and off of the first suction pipe 122 and the second suction pipe 132 as needed, thereby determining whether the first suction cup 121 and / or the second suction cup 131 is adsorbed or not, so as to better complete the adsorption and sealing work.

[0029] Preferably, both the first suction cup 121 and the second suction cup 131 adopt an accordion suction cup structure, which can be extended and retracted according to the shape and size of the adsorbed object during operation. Such a suction cup is usually composed of a plurality of flexible folds. When negative pressure is applied to the suction cup, the folds will stretch and fit onto the surface of the adsorbed object, thereby achieving a firm adsorption effect. After the negative pressure stops, the suction cup can automatically retract, thereby quickly and conveniently releasing the adsorbed object.

[0030] The advantage of this design is that, combined with the attached Figure 4 As shown, since there may be adhesion between the cover glass slips 8, direct suction may cause them to be unable to be separated. When the cover glass slip 8 needs to be peeled off, the device will allow one of the first suction cup structure 12 and the second suction cup structure 13 to slide to produce an upper and lower height difference, thereby bending the cover glass slip 8 when sucking it from the cover glass slip storage bin. This bending action can destroy the adhesion between the cover glass slips 8, making them easier to separate. By adjusting the relative position and height difference of the suction nozzle, the device can control the degree of bending of the cover glass slip 8 according to different situations to achieve the best peeling effect, which can improve the working efficiency and sealing quality of the equipment, reduce the workload of the operator, and improve the overall production efficiency.

[0031] The last is the glue adding mechanism, combined with the attached Figure 3As shown, it is the part used to apply glue to the glass slide 6. The glue adding mechanism is arranged on the conveying platform 2 so as to automatically add glue to the glass slide 6 in the process of advancing. The glue adding mechanism mainly includes a material bottle, a plunger pump 5, a glue dropping probe 3 and a micrometer balance 4. The material bottle is a container for storing the sealing agent. The material bottle is usually located on one side of the equipment and is connected to the plunger pump 5. The plunger pump 5 is a device for conveying the sealing agent from the material bottle to the glue dropping probe 3. It realizes the suction and pushing functions of the sealing agent through the up and down movement of the plunger. The plunger pump 5 is driven by a motor and converts the rotational motion into linear motion through the connecting rod and the crankshaft. When running, the plunger of the plunger pump 5 will create negative pressure in the material bottle, absorb the sealing agent, and then add glue when it is needed. , the plunger will push downwards and push the sealing agent to the glue-drip probe 3. The glue-drip probe 3 is located at the end of the glue-adding mechanism and is used to apply the sealing agent on the glass slide 6. It is connected to the plunger pump 5 so that the sealing agent can be accurately delivered to the glass slide surface through the glue-drip probe 3. The glue-drip probe 3 usually has an adjustable glue application amount, which can be adjusted as needed; the micrometer balance 4 is a device for weighing the weight of the sealing agent. It is located on the conveying platform 2 and is used to place the glass slide 6 to be sealed. During the glue-adding process, the micrometer balance 4 will measure the weight of the sealing agent to achieve accurate glue addition control. The control device will adjust the operating speed of the plunger pump 5 according to the reading of the micrometer balance 4 to ensure accurate control of the glue addition amount. Among them, the measurement method of the micrometer balance 4 can be as follows Figure 3 As shown, the micrometer balance 4 is located below the conveying platform 2. The conveying platform 2 conveys the glass slide 6 to the micrometer balance 4, and then the lifting mechanism 7 controls the conveying platform to descend. The glass slide 6 can be placed on the micrometer balance 4 and the weight is measured by the micrometer balance 4. Then the gluing mechanism drips the sealing agent, so that the micrometer balance 4 can accurately detect the sealing agent to achieve accurate control of the amount of glue added. After the gluing is completed, the conveying platform 2 can be controlled to rise by the lifting mechanism 7 to continue to convey the glass slide 6.

[0032] More specifically, the plunger pump 5 is a back-suction plunger pump 5, also known as a reciprocating plunger pump 5. Its design principle is based on the fact that when the plunger moves up and down, negative pressure or positive pressure is generated inside the plunger, thereby achieving the suction and push of the liquid. The general structure of the back-suction plunger pump 5 is introduced as follows: the back-suction plunger pump 5 is usually composed of a plunger, a plunger rod, a sealing device and a pump body. The plunger is connected to the plunger rod, and the suction and push of the liquid are achieved through reciprocating motion. The sealing device is located between the pump body and the plunger to ensure that the liquid does not leak. The working principle of the back-suction plunger pump 5 is very simple. When the plunger moves upward, the volume inside the plunger increases to form a negative pressure area. At this time, the sealing device will prevent air from entering the pump body, while the liquid enters the negative pressure area through the inlet to achieve suction. When the plunger moves downward, the volume inside the plunger decreases to form a positive pressure area. At this time, the sealing device will prevent the liquid from flowing back, and the liquid will be pushed out through the outlet. As the prior art, the specific structure of the plunger pump 5 can be adaptively selected, including patent CN210503390U, etc., which can be a kind of back-suction plunger pump 5 in the utility model, and no specific limitation is made here.

[0033] The working principle of the glue adding mechanism is as follows: first, the sealing agent is stored in the material bottle, and the plunger pump 5 realizes the transportation of the sealing agent by connecting to the material bottle and the glue dropping probe 3. When glue needs to be added, the plunger of the plunger pump 5 starts to push downward to push the sealing agent out of the material bottle and apply it on the glass slide to be sealed through the glue dropping probe 3. At the same time, the micrometer balance 4 will measure the weight of the sealing agent and transmit the reading to the control device. The control device will adjust the running speed and stroke of the plunger pump 5 according to the reading of the micrometer balance 4 to ensure glue addition. Precise control of the amount; there will be liquid hanging at the needle outlet of the glue dripping probe 3, which will cause the amount of sealing agent dripped out each time to be inconsistent. After each drop of liquid, the motor controls the plunger pump 5 to suck back, and the liquid beads hanging at the needle are sucked back into the needle to achieve a stable glue output. The excess sealing agent will also be sucked back by the plunger pump 5, thereby ensuring that the glue adding mechanism drips the sealing agent in a consistent amount each time. Through such a glue adding mechanism, accurate glue adding of the sealing agent can be achieved, ensuring the consistency and accuracy of the glue adding amount.

[0034] Combination Figure 4 As shown, after the glue is applied to the glass slide 6, the adsorption mechanism 1 will seal the sucked cover glass 8. When sealing, the first suction cup 121 or the second suction cup 131 is moved downward to drive one side of the cover glass to adhere to the glass slide 6 first, and then the other side suction cup is moved downward, so that the cover glass is bent to remove possible bubbles to achieve a good sealing effect.

[0035] In the description of this specification, if the terms "embodiment one", "this embodiment", "in an embodiment" and the like appear, it means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model or the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example; moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in an appropriate manner.

[0036] In the description of this specification, the terms "connect", "install", "fix", "set", "have", etc. are all understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0037] In the description of this specification, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprises", "comprising" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the statement "comprising a ..." does not exclude the presence of other identical elements in the process, method, article or device including the element.

[0038] The above description of the embodiments is to facilitate ordinary technicians in the technical field to understand and apply the technology of this case. People familiar with the technology in this field can obviously make various modifications to these examples easily and apply the general principles described here to other embodiments without creative work. Therefore, this case is not limited to the above embodiments. Modifications to the following situations should all be within the scope of protection of this case: ① A new technical solution based on the technical solution of the utility model and combined with existing common knowledge, the technical effect produced by the new technical solution does not exceed the technical effect of the utility model; ② The equivalent replacement of some features of the technical solution of the utility model by using known technology, the technical effect produced is the same as the technical effect of the utility model; ③ The technical solution of the utility model can be expanded based on the technical solution of the utility model, and the substantive content of the expanded technical solution does not exceed the technical solution of the utility model; ④ The equivalent transformation made by using the contents of the specification and drawings of the utility model is directly or indirectly applied to other related technical fields.

Claims

1. An automatic sealing device, comprising a horizontally sliding adsorption mechanism (1), characterized in that: The adsorption mechanism (1) comprises a first suction cup structure (12), a second suction cup structure (13) and a detection device (14); the first suction cup structure (12) and the second suction cup structure (13) each comprise a set of vertically sliding lifting drive components (15); the detection device (14) is arranged between the first suction cup structure (12) and the second suction cup structure (13); the detection device (14) is used to detect the thickness and damage state of the cover glass.

2. The automatic sealing device according to claim 1, characterized in that: The automatic sealing device also includes a conveying platform (2), on which a horizontal guide rail (21) is provided. The adsorption mechanism (1) includes a main sliding bracket (11) provided on the horizontal guide rail (21), and the conveying platform (2) is also provided with a belt transmission component (22) for driving the main sliding bracket (11) to slide along the horizontal guide rail (21).

3. The automatic sealing device according to claim 2, characterized in that: The adsorption mechanism (1) further comprises a first vertical guide rail (16) and a second vertical guide rail (17) arranged on the main sliding bracket (11); the first suction cup structure (12) is provided with a first sliding bracket (18) slidably arranged on the first vertical guide rail (16); and the second suction cup structure (13) is provided with a second sliding bracket (19) slidably arranged on the second vertical guide rail (17).

4. The automatic sealing device according to claim 3, characterized in that: The lifting drive assembly (15) is a cylinder, and the first vertical guide rail (16) and the second vertical guide rail (17) are each provided with the cylinder, and the telescopic end of the cylinder is connected to the corresponding first sliding bracket (18) or the second sliding bracket (19).

5. The automatic sealing device according to claim 4, characterized in that: The first sliding bracket (18) is provided with a first suction cup (121) and a first suction pipe (122), and the first suction cup (121) is arranged at one end of the first suction pipe (122); the second sliding bracket (19) is provided with a second suction cup (131) and a second suction pipe (132) which are connected to each other, and the second suction cup (131) is arranged at one end of the second suction pipe (132), and the other ends of the first suction pipe (122) and the second suction pipe (132) are both connected to a negative pressure generating device.

6. The automatic sealing device according to claim 5, characterized in that: The first suction tube (122) and the second suction tube (132) are respectively provided with switch valves, and the automatic sealing device is also provided with a control device, and the control device is connected to the switch valve signal.

7. The automatic sealing device according to claim 5, characterized in that: The first suction cup (121) and the first suction cup (121) are both accordion-type suction cups.

8. The automatic sealing device according to claim 1, characterized in that: The detection device (14) is one of a laser scanning device, an ultrasonic detector and an optical interference detector.

9. The automatic sealing device according to claim 2, characterized in that: The automatic sealing device also includes a glue adding mechanism, which includes a material bottle, a plunger pump (5), a glue dropping probe (3) and a micrometer balance (4). The material bottle stores a sealing agent, the plunger pump (5) is used to connect the material bottle and the glue dropping probe (3), the micrometer balance (4) is arranged on the conveying platform (2), the slide (6) is placed on the micrometer balance (4), and the glue dropping probe (3) corresponds to the surface of the micrometer balance (4).

10. The automatic sealing device according to claim 9, characterized in that: The plunger pump (5) is a back-suction type plunger pump (5), and the micrometer balance (4) and the plunger pump (5) are both connected to the control device by signal.

Citation Information

Patent Citations

  • A plunger pump for packaging machine

    CN210503390U

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