Detection device for production of single-layer ceramic dielectric capacitor

By designing a single-layer porcelain dielectric capacitor detection device for automatic clamping and detection, automatic clamping and detection is achieved using conveyor belts and drive motors, the problem of manual operation in the prior art is solved, and the detection efficiency and convenience are improved.

CN222299712UActive Publication Date: 2025-01-03ZHUZHOU HONGDA HENGXIN ELECTRONIC CO LTD
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Patent Information

Application Number
CN202420001662.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-02
Publication Date
2025-01-03
Estimated Expiration
2034-01-02

AI Technical Summary

Technical Problem

During the production process of single-layer porcelain dielectric capacitors, existing testing equipment needs to manually hold the main body of the capacitor tester for inspection, which is inconvenient to operate.

Method used

A detection device including a support unit, a clamping unit and a detection unit is designed. Automatic clamping and detection are realized through a conveyor belt and a drive motor. The clamping unit uses threaded shafts and rubber pads with opposite directions to complete clamping. The detection unit is The electric telescopic rod and screw rod are used to realize the automatic downward movement and movement of the capacitance tester body for comprehensive inspection.

Benefits of technology

Automatic clamping and detection of single-layer porcelain dielectric capacitors of different sizes is realized, the operation process is simplified, the need to manually hold the capacitance tester body is avoided, and the convenience and efficiency of detection is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a detection device for single-layer ceramic dielectric capacitor production, which relates to the technical field of capacitor detection and comprises a supporting unit, a conveying unit arranged in the supporting unit, a clamping unit arranged above the supporting unit and a detection unit arranged in the clamping unit. The clamping unit comprises a portal frame mounted at the top of the supporting unit, a threaded shaft movably arranged in the portal frame and provided with two sections of threads with opposite screwing directions, a first driving motor mounted at the input end of the threaded shaft, and a guide column mounted in the portal frame and parallel to the threaded shaft; and the clamping plate is mounted on the threaded shaft and sleeves the peripheral side surface of the guide column. According to the detection device for production of the single-layer ceramic dielectric capacitor, the clamping unit and the detection unit are arranged, so that handheld movement of the capacitance tester main body is avoided, and the detection process of the single-layer ceramic dielectric capacitor is simplified.
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Description

Technical Field

[0001] The utility model relates to the technical field of capacitor detection, in particular to a detection device for production of single-layer ceramic capacitors. Background Art

[0002] A conductor surrounded by another conductor, or the electric field lines emitted by a conductor all terminate in the conductor system of another conductor, is called a capacitor. Capacitors are often used in filtering, energy storage and conversion, sign bypass, coupling and decoupling, and as time constant elements. Ceramic capacitors are a general term for capacitors with ceramic materials as dielectrics. Ceramic capacitors can be divided into disc capacitors, tubular capacitors, rectangular capacitors, sheet capacitors, through-hole capacitors, etc. according to the structural form. In the production and use of single-layer ceramic capacitors, capacitance detection equipment is indispensable.

[0003] After searching the publication (announcement) number: CN217639175U, a single-layer ceramic capacitor detection device is disclosed, including a bearing platform, a limit mechanism and an adjustment protection mechanism are set at the corners of the top surface of the bearing platform, and the adjustment protection mechanism is connected to the main body of the capacitor tester; the limit mechanism includes a support plate, a drive motor, a screw rod, a bearing strip plate and a clamping block, the support plate is fixedly set on the top surface of the bearing platform, there are two support plates and they are symmetrically arranged on the vertical center horizontal plane of the bearing platform, the drive motor is fixedly set on one side of one of the support plates, the screw rod is movably set between the two support plates and one end of it is connected to the output end of the drive motor, the bearing strip plate is threadedly connected to the screw rod and is located between the two support plates, and a storage groove is opened on the top surface of the bearing platform; the adjustment protection mechanism includes a hinge rod, a bearing plate, a bearing block, a reset spring, a support block and a clamping plate, and a bearing groove is opened at the corners of the top surface of the bearing platform. This utility model is fast and flexible in fixing and loosening, stable in placement, and has a good protective effect.

[0004] Although the above scheme can quickly clamp capacitors of different sizes, it is still necessary to manually hold the main body of the capacitor tester to test the capacitor, which is inconvenient to operate. Therefore, we propose a testing device for the production of single-layer ceramic capacitors. Utility Model Content

[0005] The main purpose of the utility model is to provide a testing device for the production of single-layer ceramic capacitors, which solves the problem of inconvenient operation of manually holding the main body of the capacitor tester to test the capacitor by providing a clamping unit and a testing unit.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A detection device for producing a single-layer ceramic capacitor comprises a support unit, a conveying unit arranged in the support unit, a clamping unit arranged above the support unit, and a detection unit arranged inside the clamping unit;

[0008] The clamping unit comprises a gantry mounted on the top of the supporting unit, a threaded shaft movably arranged in the gantry and having two sections of threads with opposite rotation directions, a first driving motor installed at the input end of the threaded shaft, a guide column installed inside the gantry and parallel to the threaded shaft, and a clamping plate installed on the threaded shaft and sleeved on the peripheral side of the guide column;

[0009] The detection unit includes a fixed groove opened on the inner top wall of the gantry, a screw rod movably arranged in the fixed groove, a third drive motor installed at the input end of the screw rod, a moving part installed on the side surface of the screw rod, and a telescopic detection part arranged at the bottom of the moving part.

[0010] Preferably, the supporting unit comprises a carrying platform and supporting legs installed at the bottom of the carrying platform.

[0011] Preferably, the clamping unit further comprises a rubber pad mounted on the inner side wall of the clamping plate.

[0012] Preferably, the conveying unit comprises a conveyor belt movably arranged in the carrier platform, and a second driving motor installed at the input end of the conveyor belt.

[0013] Preferably, the telescopic detection member includes an electric telescopic rod installed at the bottom of the moving member, a connecting seat installed at the telescopic end of the electric telescopic rod, and a capacitance tester body installed on the side wall of the connecting seat.

[0014] Preferably, the detection unit further comprises a limiting washer installed on the inner side wall of the fixing groove, and the limiting washer is sleeved on the peripheral side surface of the screw rod.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] In the utility model, through the provided clamping unit and the detection unit, when it is necessary to clamp single-layer ceramic capacitors of different sizes, after the single-layer ceramic capacitor is placed on the conveyor belt, the conveyor belt is driven to rotate by the second drive motor, so that when the single-layer ceramic capacitor follows the conveyor belt to move to the bottom of the gantry, the first drive motor drives the threaded shaft to rotate, and since the threaded shaft is provided with two sections of threads with opposite rotation directions, the two clamping plates can move toward each other along the threaded shaft until the rubber cushion contacts the side wall of the single-layer ceramic capacitor and stops, at which time the clamping of the single-layer ceramic capacitor is completed; when the clamping of the single-layer ceramic capacitor is completed, the telescopic end of the electric telescopic rod is extended, so that the connecting seat drives the main body of the capacitor tester to move down close to the single-layer ceramic capacitor for detection, and during the detection process, the third drive motor can be used to drive the screw rod to rotate, so that the moving part drives the telescopic detection part to move in a direction parallel to the screw rod, thereby realizing comprehensive detection of the single-layer ceramic capacitor; avoiding the hand-held movement of the main body of the capacitor tester, and simplifying the detection process of the single-layer ceramic capacitor. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0019] Figure 3 For this utility model Figure 2 Schematic diagram of the cross-sectional structure at AA in the middle;

[0020] Figure 4 For this utility model Figure 2 Schematic diagram of the cross-sectional structure at the middle BB;

[0021] Figure 5 It is a right view structural schematic diagram of the utility model.

[0022] In the figure:

[0023] 1. Support unit; 101. Loading platform; 102. Support leg;

[0024] 2. Clamping unit; 201. Gantry; 202. Threaded shaft; 203. First drive motor; 204. Clamping plate; 205. Guide column; 206. Rubber cushion;

[0025] 3. Conveying unit; 301. Conveyor belt; 302. Second driving motor;

[0026] 4. Detection unit; 401. Screw rod; 402. Third driving motor; 403. Moving part; 404. Telescopic detection part; 4041. Electric telescopic rod; 4042. Connecting seat; 4043. Capacitance tester body; 405. Limiting washer. DETAILED DESCRIPTION

[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods. Example 1

[0028] like Figure 1 , Figure 2 , Figure 4 as well as Figure 5 As shown, a detection device for production of single-layer ceramic capacitors includes a support unit 1, a conveying unit 3 disposed in the support unit 1, a clamping unit 2 disposed above the support unit 1, and a detection unit 4 disposed inside the clamping unit 2;

[0029] like Figure 1 As shown, the clamping unit 2 includes a gantry 201 installed on the top of the support unit 1, a threaded shaft 202 movably arranged in the gantry 201 and provided with two sections of threads with opposite rotation directions, a first driving motor 203 installed at the input end of the threaded shaft 202, a guide column 205 installed inside the gantry 201 and parallel to the threaded shaft 202, and a clamping plate 204 installed on the threaded shaft 202 and sleeved on the side surface of the guide column 205. When the first driving motor 203 drives the threaded shaft 202 to rotate, the clamping plate 204 can move along the threaded shaft 202;

[0030] like Figure 5 As shown, the support unit 1 includes a carrying platform 101 and a supporting leg 102 installed at the bottom of the carrying platform 101. The arrangement of the supporting leg 102 provides support for the stable operation of the entire detection device.

[0031] like Figure 2 As shown, the clamping unit 2 further includes a rubber pad 206 installed on the inner wall of the clamping plate 204. The rubber pad 206 is provided to prevent the clamping plate 204 from directly contacting the single-layer ceramic capacitor and causing damage.

[0032] like Figure 1 As shown, the conveying unit 3 includes a conveyor belt 301 movably arranged in the carrier platform 101 , and a second driving motor 302 installed at the input end of the conveyor belt 301 , and the second driving motor 302 provides power for the rotation of the conveyor belt 301 .

[0033] When it is necessary to clamp single-layer ceramic capacitors of different sizes, after placing the single-layer ceramic capacitor on the conveyor belt 301, the second drive motor 302 drives the conveyor belt 301 to rotate, so that the single-layer ceramic capacitor follows the conveyor belt 301 and moves to the bottom of the gantry 201, and the first drive motor 203 drives the threaded shaft 202 to rotate. Since the threaded shaft 202 is provided with two sections of threads with opposite rotation directions, the two clamping plates 204 can move along the threaded shaft 202 towards each other until the rubber pad 206 contacts the side wall of the single-layer ceramic capacitor and stops. At this time, the clamping of the single-layer ceramic capacitor is completed. Example 2

[0034] like Figure 1 , Figure 2 , Figure 3 , Figure 4 as well as Figure 5 As shown, a detection device for production of single-layer ceramic capacitors includes a support unit 1, a conveying unit 3 disposed in the support unit 1, a clamping unit 2 disposed above the support unit 1, and a detection unit 4 disposed inside the clamping unit 2;

[0035] like Figure 1 As shown, the clamping unit 2 includes a gantry 201 installed on the top of the support unit 1, a threaded shaft 202 movably arranged in the gantry 201 and provided with two sections of threads with opposite rotation directions, a first driving motor 203 installed at the input end of the threaded shaft 202, a guide column 205 installed inside the gantry 201 and parallel to the threaded shaft 202, and a clamping plate 204 installed on the threaded shaft 202 and sleeved on the side surface of the guide column 205. When the first driving motor 203 drives the threaded shaft 202 to rotate, the clamping plate 204 can move along the threaded shaft 202;

[0036] like Figure 3 As shown, the detection unit 4 includes a fixed groove opened on the inner top wall of the gantry 201, a screw rod 401 movably arranged in the fixed groove, a third drive motor 402 installed at the input end of the screw rod 401, a moving part 403 installed on the side surface of the screw rod 401, and a telescopic detection part 404 arranged at the bottom of the moving part 403. During the rotation of the screw rod 401 driven by the third drive motor 402, the moving part 403 can drive the telescopic detection part 404 to move in a direction parallel to the screw rod 401.

[0037] like Figure 5 As shown, the support unit 1 includes a carrying platform 101 and a supporting leg 102 installed at the bottom of the carrying platform 101. The arrangement of the supporting leg 102 provides support for the stable operation of the entire detection device.

[0038] like Figure 2As shown, the clamping unit 2 further includes a rubber pad 206 installed on the inner wall of the clamping plate 204. The rubber pad 206 is provided to prevent the clamping plate 204 from directly contacting the single-layer ceramic capacitor and causing damage.

[0039] like Figure 1 As shown, the conveying unit 3 includes a conveyor belt 301 movably arranged in the carrier platform 101 , and a second driving motor 302 installed at the input end of the conveyor belt 301 , and the second driving motor 302 provides power for the rotation of the conveyor belt 301 .

[0040] like Figure 3 and Figure 4 As shown, the telescopic detection member 404 includes an electric telescopic rod 4041 installed at the bottom of the moving member 403, a connecting seat 4042 installed at the telescopic end of the electric telescopic rod 4041, and a capacitance tester body 4043 installed on the side wall of the connecting seat 4042. During the extension and retraction process of the electric telescopic rod 4041, the capacitance tester body 4043 can be driven to move up and down through the connecting seat 4042.

[0041] like Figure 3 As shown, the detection unit 4 also includes a limiting washer 405 installed on the inner side wall of the fixed groove, and the limiting washer 405 is sleeved on the peripheral side of the screw rod 401. The setting of the limiting washer 405 prevents the moving part 403 from colliding with the inner side wall of the fixed groove during the movement of the screw rod 401.

[0042] When it is necessary to clamp single-layer ceramic capacitors of different sizes, after placing the single-layer ceramic capacitor on the conveyor belt 301, the second drive motor 302 drives the conveyor belt 301 to rotate, so that the single-layer ceramic capacitor follows the conveyor belt 301 and moves to the bottom of the gantry 201, and the first drive motor 203 drives the threaded shaft 202 to rotate. Since the threaded shaft 202 is provided with two sections of threads with opposite rotation directions, the two clamping plates 204 can move along the threaded shaft 202 towards each other until the rubber pad 206 contacts the side wall of the single-layer ceramic capacitor and stops. At this time, the clamping of the single-layer ceramic capacitor is completed.

[0043] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A detection device for the production of single-layer ceramic capacitors, comprising a support unit (1), characterized in that: It also comprises a conveying unit (3) arranged in the supporting unit (1), a clamping unit (2) arranged above the supporting unit (1), and a detection unit (4) arranged inside the clamping unit (2); The clamping unit (2) comprises a gantry (201) mounted on the top of the support unit (1), a threaded shaft (202) movably arranged in the gantry (201) and provided with two sections of threads with opposite rotation directions, a first driving motor (203) mounted at the input end of the threaded shaft (202), a guide column (205) mounted inside the gantry (201) and parallel to the threaded shaft (202), and a clamping plate (204) mounted on the threaded shaft (202) and sleeved on the peripheral side of the guide column (205); The detection unit (4) comprises a fixed groove provided on the inner top wall of the gantry (201), a screw rod (401) movably arranged in the fixed groove, a third drive motor (402) installed at the input end of the screw rod (401), a moving member (403) installed on the side surface of the screw rod (401), and a telescopic detection member (404) arranged at the bottom of the moving member (403).

2. The detection device for producing single-layer ceramic capacitors according to claim 1, characterized in that: The support unit (1) comprises a bearing platform (101) and a support leg (102) mounted on the bottom of the bearing platform (101).

3. The detection device for producing single-layer ceramic capacitors according to claim 2, characterized in that: The clamping unit (2) further comprises a rubber cushion (206) mounted on the inner wall of the clamping plate (204).

4. The detection device for producing single-layer ceramic capacitors according to claim 3, characterized in that: The conveying unit (3) comprises a conveyor belt (301) movably arranged in the carrier platform (101), and a second driving motor (302) installed at the input end of the conveyor belt (301).

5. The detection device for producing single-layer ceramic capacitors according to claim 1, characterized in that: The telescopic detection member (404) comprises an electric telescopic rod (4041) mounted at the bottom of the moving member (403), a connecting seat (4042) mounted at the telescopic end of the electric telescopic rod (4041), and a capacitance tester body (4043) mounted on the side wall of the connecting seat (4042).

6. The detection device for producing single-layer ceramic capacitors according to claim 1, characterized in that: The detection unit (4) further comprises a limiting washer (405) mounted on the inner side wall of the fixing groove, and the limiting washer (405) is sleeved on the peripheral side surface of the screw rod (401).