Heat dissipation type wire harness

Abstract

The utility model relates to the technical field of wire harnesses, in particular to a heat dissipation type wire harness, which comprises a main body and a shell, and is characterized in that the main body consists of a protective layer, a heat dissipation layer, a heat absorption layer, a flame retardant layer and an insulating layer; the heat conduction filling chambers are formed in the main body and are distributed in a cross shape; the temperature sensor is mounted in the heat conduction filling chamber; and the LED signal lamp is arranged on the surface of the shell. According to the utility model, the defects in the prior art are overcome, the heat absorption layer, the heat dissipation layer, the flame retardant layer and the heat conduction filling chamber are arranged, the heat conduction filling chamber can facilitate the rapid dissipation of the internal temperature of the wire harness, the heat absorption layer can absorb the temperature from the heat conduction filling chamber, and the heat dissipation layer can rapidly dissipate the temperature to the outside. The internal environment temperature of the wire harness is stable, and the flame-retardant layer can suppress a fire disaster when the fire disaster occurs, thereby reducing the risk of fire disaster expansion, and completing the heat dissipation and flame retardation of the wire harness.

Description

Technical Field

[0001] The utility model relates to the technical field of wire harnesses, in particular to a heat dissipation type wire harness. Background Art

[0002] A wiring harness is a device that combines, packages, and bundles multiple wires or cables together. It can be used in electrical systems in electronic equipment, automobiles, aerospace, and other fields to provide functions such as power, signal transmission, and data transmission.

[0003] The existing heat dissipation wire harness (publication number: CN212782821U) includes a heat dissipation support frame, a wire core card mounting frame, a wire core, a wire harness connector male seat lower shell, a wire harness connector male seat upper shell, a wire harness connector female seat lower shell, a wire harness connector female seat upper shell, a wire harness sheath and a high temperature and heat resistant layer and an insulating layer. The overall structure is simple and has high temperature and heat resistance. It is suitable for protecting sealing, insulation, heat insulation, and moisture-proof protection in harsh environments. At the same time, it has a limit card mounting structure and a conductive heat dissipation structure, which is convenient for extending the service life of the wire harness, and is convenient for disassembly and assembly to produce the overall wire harness. It has high stability and practicality, and has certain promotion value. At least the following defects are exposed during use:

[0004] 1. During the use of the wiring harness, part of the electrical energy is converted into heat energy when the current is transported through the conductor, which increases the overall temperature of the wiring harness and easily causes the wiring harness to catch fire. However, the existing wiring harnesses often have poor heat dissipation or flame retardancy, so a wiring harness with high heat dissipation and flame retardant effect is now needed.

[0005] 2. Secondly, during the use of the wiring harness, due to power short circuit or other faults, the temperature of the wiring harness increases, and then a fire is caused. It is often necessary to wait until the fire occurs or the wiring harness burns inside and smokes outside before it is discovered by the outside world. However, it is too late at this time, which may easily cause loss of public property and threaten the life safety of passers-by. Therefore, a wiring harness with early warning is needed. Utility Model Content

[0006] The utility model aims to provide a heat dissipation type wiring harness to solve the problems of the existing wiring harness in the use process proposed in the above background technology.

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0008] A heat dissipation type wiring harness comprises: a main body and a shell, wherein the main body is composed of a protective layer, a heat dissipation layer, a heat absorption layer, a flame retardant layer and an insulating layer;

[0009] Heat-conducting filling chambers are all opened inside the main body and distributed in a cross shape;

[0010] a temperature sensor mounted inside the thermally conductive filling chamber;

[0011] An LED signal lamp is mounted on the surface of the housing.

[0012] Preferably, the protective layer is arranged on the outermost side, a heat dissipation layer is arranged on the inner side of the protective layer, a heat absorption layer is arranged on the inner side of the heat dissipation layer, a flame retardant layer is arranged on the inner side of the heat absorption layer, and an insulating layer is arranged on the inner side of the flame retardant layer.

[0013] Preferably, a plurality of groups of wire cores are installed inside the main body, and each group of wire cores is located in the heat-conducting filling chamber.

[0014] Preferably, two groups of support rods are installed inside the main body and are distributed in an X-shaped cross.

[0015] Preferably, a fixing rod is installed on the left side of the shell, and a buckle is connected to the left side of the fixing rod, and the buckle can be fixed on the surface of the main body.

[0016] Preferably, a battery is installed inside the housing.

[0017] Preferably, a control switch is installed on the surface of the shell, and the control switch is electrically connected to the battery and the LED signal light and is connected to the temperature sensor signal.

[0018] The present invention provides a heat dissipation wiring harness having the following beneficial effects:

[0019] 1. By setting the heat absorption layer, the heat dissipation layer, the flame retardant layer and the thermal conductive filling chamber, the thermal conductive filling chamber can facilitate the rapid dissipation of the internal temperature of the wiring harness. The setting of the heat absorption layer can absorb the temperature from the thermal conductive filling chamber, and the setting of the heat dissipation layer can quickly dissipate the temperature to the outside, so that the internal ambient temperature of the wiring harness is stable. The setting of the flame retardant layer can suppress the fire when a fire occurs and reduce the risk of fire expansion, thereby completing the heat dissipation and flame retardancy of the wiring harness.

[0020] 2. By setting the temperature sensor, LED indicator and control switch, the temperature sensor can sense the temperature change inside the wiring harness. When the set temperature is reached, the signal is transmitted to the control switch, and the control switch turns on the LED indicator to warn the outside world. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 It is a schematic diagram of the front section structure of the utility model;

[0024] Figure 3 It is a schematic diagram of the structure of the main material used in the utility model;

[0025] Figure 4 yes Figure 2 Schematic diagram of the enlarged structure of area A.

[0026] In the figure: 1. main body; 2. control switch; 3. LED signal light; 4. wire core; 5. support rod; 6. temperature sensor; 7. battery; 8. heat conductive filling chamber; 9. fixing rod; 10. buckle; 11. shell; 101. protective layer; 102. heat dissipation layer; 103. heat absorption layer; 104. flame retardant layer; 105. insulation layer. DETAILED DESCRIPTION

[0027] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0028] Example: Figure 1 , Figure 2 as well as Figure 3 As shown, a heat dissipation type wiring harness includes a main body 1, the outermost side of the main body 1 is a protective layer 101, which is made of nylon. This material has good toughness and wear resistance, and can improve the service life of the wiring harness. The inner side of the protective layer 101 is a heat dissipation layer 102, which is made of artificial graphite heat dissipation film. This material has good heat dissipation performance and thermal radiation performance, and can quickly dissipate the internal temperature. The inner side of the heat dissipation layer 102 is a heat absorption layer 103, and the heat absorption layer 103 is filled with sodium silicate. This material has good heat absorption performance and can isolate the fire source when a fire occurs, thereby reducing the temperature of the burning object. The heat absorption layer 103 The inner side is a flame retardant layer 104, which is filled with phosphate flame retardant. The phosphate flame retardant has good flame retardant and thermal stability effects, and can effectively slow down the burning speed of the combustible and the spread of the flame. The inner side of the flame retardant layer 104 is an insulating layer 105, and the insulating layer 105 is made of polyvinyl chloride. This material has good insulation and heat resistance, and can prevent the insulating layer 105 from burning when the temperature of the wiring harness increases. Four heat-conducting filling chambers 8 are opened inside the main body 1, and the heat-conducting filling chambers 8 are filled with cured heat-conducting silicone. This material has good thermal conductivity and insulation properties, and can effectively transfer internal heat.

[0029] like Figure 1 , Figure 2 as well as Figure 4As shown, support rods 5 and wire cores 4 are installed inside the main body 1. The support rods 5 are distributed in an X shape and are used to support the internal structure. Each group of wire cores 4 is isolated by the support rods to avoid mutual interference of electrical signals between each group of wire cores 4. A group of temperature sensors 6 are arranged in the heat-conducting filling chamber 8 to sense the temperature change in the wire harness. A shell 11 is installed on the right side of the main body 1. The shell 11 is fixed to the surface of the main body 1 through a fixing rod 9 and a buckle 10. A battery 7 is installed inside the shell 11, and an LED signal light 3 and a control switch 2 are installed on the surface. The control switch 2 is used to control the on and off of the LED signal light 3. The LED signal light 3 serves to warn the outside world when the internal temperature of the wire harness reaches a set value.

[0030] Working principle: First, turn on the LED signal light 3 through the control switch 2. Under normal conditions, the LED signal light 3 is green. When the internal temperature of the wiring harness reaches the set temperature, the temperature sensor 6 transmits the signal to the control switch 2. The control switch 2 controls the LED signal light 3 to turn red, which is used to warn the outside world. When the wiring harness is working normally, the internal temperature can quickly pass through the heat-conducting filling chamber 8 and be absorbed by the heat absorption layer 103, and then dissipate to the outside world through the heat dissipation layer 102. When a fire occurs, after the insulating layer is burned, the phosphate flame retardant in the flame retardant layer 104 is released to prevent the spread of flames and slow down the burning speed of the flames. The sodium silicate filled in the heat absorption layer 103 can absorb the temperature inside the flame harness, reduce the temperature of the flame combustion and isolate the fire source, play a role in flame retardancy and heat absorption, and buy more time for subsequent fire extinguishing.

[0031] In this embodiment: the control circuit of the control switch 2 can be realized by simple programming by those skilled in the art, which is common knowledge in the art. It is only used without modification, so the control method and circuit connection will not be described in detail.

[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A heat dissipation type wiring harness, characterized in that: include: A main body (1) and a shell (11), wherein the main body (1) is composed of a protective layer (101), a heat dissipation layer (102), a heat absorption layer (103), a flame retardant layer (104) and an insulating layer (105); Heat-conducting filling chambers (8) are all opened inside the main body (1) and are distributed in a cross shape; A temperature sensor (6) installed inside the heat-conducting filling chamber (8); An LED signal lamp (3) is mounted on the surface of the housing (11).

2. The heat dissipation type wiring harness according to claim 1, characterized in that: The protective layer (101) is arranged at the outermost side, a heat dissipation layer (102) is arranged on the inner side of the protective layer (101), a heat absorption layer (103) is arranged on the inner side of the heat dissipation layer (102), a flame retardant layer (104) is arranged on the inner side of the heat absorption layer (103), and an insulating layer (105) is arranged on the inner side of the flame retardant layer (104).

3. The heat dissipation type wiring harness according to claim 1, characterized in that: A plurality of groups of wire cores (4) are installed inside the main body (1), and each group of wire cores (4) is located in a heat-conducting filling chamber (8).

4. The heat dissipation type wiring harness according to claim 1, characterized in that: Two groups of support rods (5) are installed inside the main body (1) and are distributed in an X-shaped cross pattern.

5. The heat dissipation type wiring harness according to claim 1, characterized in that: A fixing rod (9) is installed on the left side of the shell (11), a buckle (10) is connected to the left side of the fixing rod (9), and the buckle (10) can be fixed on the surface of the main body (1).

6. The heat dissipation type wiring harness according to claim 1, characterized in that: A storage battery (7) is installed inside the housing (11).

7. The heat dissipation type wiring harness according to claim 1, characterized in that: A control switch (2) is installed on the surface of the housing (11), and the control switch (2) is electrically connected to the battery (7) and the LED signal light (3) and is signal-connected to the temperature sensor (6).

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