Electromagnetic heating remote monitoring device for heating water pipe

Abstract

The utility model discloses an electromagnetic heating remote monitoring device for a heating water pipe, which comprises a metal water pipe, an electromagnetic heating assembly, a water inlet temperature sensor, a flow sensor, a water outlet temperature sensor, a water level sensor, a control cabinet, an electromagnetic heating controller, a processor, a wireless communicator, a cloud platform and a remote terminal, the electromagnetic heating assembly is electrically connected with the electromagnetic heating controller, the electromagnetic heating controller, the water inlet temperature sensor, the flow sensor, the water outlet temperature sensor, the water level sensor and the wireless communicator are electrically connected with the processor, the wireless communicator is connected with the cloud platform through a wireless network, and the cloud platform is connected with the remote terminal through the Internet. According to the utility model, remote monitoring and operation can be carried out on the electromagnetic heating equipment of the heating water pipe anytime and anywhere through remote terminals such as a mobile phone, a PAD, a computer and the like, the requirement of livestock breeding temperature is ensured, the safety of livestock breeding is ensured, and a good practical effect is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of electromagnetic heating, in particular to an electromagnetic heating remote monitoring device for heating a water pipe. Background Art

[0002] Electromagnetic heating uses alternating current to convert electrical energy into magnetic energy through a coil, creating a changing magnetic field around it, and transferring the magnetic energy to the metal body through the alternating magnetic field. With the temperature requirements for livestock breeding, the demand for hot water is also increasing. Now electromagnetic heating devices have gradually been used in water heating in the livestock industry.

[0003] Current electromagnetic heating equipment usually needs to be operated on-site, and parameters such as temperature, water level and flow can only be observed on-site. On-site equipment monitoring is limited by natural factors such as geography. When a failure occurs during equipment operation and personnel fail to discover it in time, the heating temperature deviates from the requirements, thereby affecting the healthy growth of livestock and even causing livestock death, causing great economic losses to users. Summary of the invention

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide an electromagnetic heating remote monitoring device for heating water pipes which can remotely monitor and alarm the electromagnetic heating temperature status in real time and can timely operate and adjust the electromagnetic heating temperature, thereby avoiding the electromagnetic heating temperature deviating from the requirements and affecting the healthy growth of livestock or even causing the death of livestock.

[0005] In order to solve the above technical problems, the utility model adopts such an electromagnetic heating remote monitoring device for heating water pipes, including a metal water pipe, an electromagnetic heating component, an inlet temperature sensor, a flow sensor, an outlet temperature sensor, a water level sensor, a control cabinet, an electromagnetic heating controller, a processor, a wireless communicator, a cloud platform and a remote terminal, wherein the electromagnetic heating component is installed on the metal water pipe, the inlet temperature sensor and the flow sensor are installed at the water inlet of the metal water pipe, the outlet temperature sensor and the water level sensor are installed at the water outlet of the metal water pipe, the control cabinet is installed on the outside of the metal water pipe, the electromagnetic heating controller, the processor and the wireless communicator are arranged in the control cabinet, the electromagnetic heating component is electrically connected to the electromagnetic heating controller, the electromagnetic heating controller, the inlet temperature sensor, the flow sensor, the outlet temperature sensor, the water level sensor and the wireless communicator are electrically connected to the processor, the wireless communicator is connected to the cloud platform via a wireless network, and the cloud platform is connected to the remote terminal via the Internet.

[0006] As a preferred implementation of the present utility model, the wireless communicator is a GPRS or 3G or 4G or 5G signal transmission device.

[0007] As a preferred implementation mode of the present invention, the processor is a single chip microcomputer, an industrial computer or a PLC controller.

[0008] As a preferred implementation mode of the present invention, the remote terminal includes a smart phone, a PAD smart terminal, a laptop computer, a desktop computer and a tablet computer.

[0009] As a preferred embodiment of the utility model, the device also includes a TDS detector, a drain valve and a drain valve switch controller, the TDS detector is installed at the water outlet of the metal water pipe, the drain valve is installed at the bottom of the metal water pipe, the drain valve switch controller is arranged in the control cabinet, the drain valve is electrically connected to the drain valve switch controller, and the TDS detector and the drain valve switch controller are electrically connected to the processor.

[0010] As a preferred implementation of the utility model, the drain valve switch controller is an electronic driver, and the drain valve is an electric valve.

[0011] As a preferred embodiment of the utility model, the device also includes a supplementary water inlet pipe, a water inlet valve and a water inlet valve switch controller, the supplementary water inlet pipe is connected to the water inlet of the metal water pipe through a tee, the water inlet valve is installed on the supplementary water inlet pipe, the water inlet valve switch controller is arranged in the control cabinet, the water inlet valve is electrically connected to the water inlet valve switch controller, and the water inlet valve switch controller is electrically connected to the processor.

[0012] As a preferred implementation manner of the utility model, the water inlet valve switch controller is an electronic driver, and the water inlet valve is an electric valve.

[0013] As a preferred embodiment of the present invention, the device further comprises a touch screen, which is arranged in the control cabinet and is electrically connected to the processor.

[0014] As a preferred embodiment of the utility model, the electromagnetic heating component includes a magnetic head frame, a winding frame, a magnetic head and a coil, the magnetic head frame is installed on a metal water pipe, the coil is wound on the winding frame to form a coil frame, the coil frame is sleeved on the magnetic head, the coil frame together with the magnetic head is installed on the magnetic head frame, and the coil is electrically connected to the electromagnetic heating controller.

[0015] After adopting the above structure, the utility model has the following beneficial effects:

[0016] The electromagnetic heating remote monitoring device for heating water pipes of the utility model preferably includes a metal water pipe, an electromagnetic heating component, an inlet temperature sensor, a flow sensor, an outlet temperature sensor, a water level sensor, a control cabinet, an electromagnetic heating controller, a processor, a wireless communicator, a cloud platform and a remote terminal, wherein the electromagnetic heating component is installed on the metal water pipe, the inlet temperature sensor and the flow sensor are installed at the water inlet of the metal water pipe, the outlet temperature sensor and the water level sensor are installed at the water outlet of the metal water pipe, the control cabinet is installed on the outside of the metal water pipe, the electromagnetic heating controller, the processor and the wireless communicator are arranged in the control cabinet, the electromagnetic heating component is electrically connected to the electromagnetic heating controller, the electromagnetic heating controller, the inlet temperature sensor, the flow sensor, the outlet temperature sensor, the water level sensor and the wireless communicator are electrically connected to the processor, the wireless communicator is connected to the cloud platform via a wireless network, and the cloud platform is connected to the remote terminal via the Internet. Each sensor of the utility model detects in real time, obtains data and transmits it to the processor for processing and then sends it to the wireless communicator. Through wireless communication, the remote terminal obtains the water flow, water level, water inlet temperature and water outlet temperature of the heating water pipe in real time, so as to continuously, real-time and accurately monitor the state of the electromagnetic heating temperature, and by analyzing and comparing the deviation between the real-time temperature and the preset temperature in the heating water pipe, an early alarm is given for the temperature deviation, so that the equipment failure can be accurately and quickly discovered, and the equipment is controlled in time to solve the problem, so as to ensure that the electromagnetic heating temperature of the heating water pipe meets the temperature control requirements, ensure the temperature needs of livestock breeding, and ensure the safety of livestock breeding. With the utility model, the cloud platform can be logged in and accessed at any place at any time, and the corresponding water flow, water level and temperature data information can be obtained, and remote monitoring and operation can be performed, which overcomes the disadvantages of the prior art that the staff must observe and operate on site, which is both time-consuming and laborious. Through the wireless remote control technology of the utility model, the failure rate of the electromagnetic heating equipment is greatly reduced, the maintenance cost of the electromagnetic heating equipment is greatly reduced, the economic burden of the user is reduced, and the humanized and automated management of livestock breeding is realized.

[0017] The wireless communicator of the utility model is a GPRS or 3G or 4G or 5G signal transmission device. The wireless communication mode can be selected according to the local wireless communication conditions.

[0018] The processor of the utility model is a single chip microcomputer, an industrial computer or a PLC controller. The processor can be selected according to the use requirements.

[0019] The remote terminal of the utility model includes a smart phone, a PAD smart terminal, a laptop computer, a desktop computer and a tablet computer. The state of the electromagnetic heating temperature can be continuously, real-time and accurately monitored through various remote terminals such as mobile phones, PADs and computers.

[0020] The utility model device also includes a TDS detector, a drain valve and a drain valve switch controller. The TDS detector is installed at the water outlet of the metal water pipe, the drain valve is installed at the bottom of the metal water pipe, the drain valve switch controller is arranged in the control cabinet, the drain valve is electrically connected to the drain valve switch controller, and the TDS detector and the drain valve switch controller are electrically connected to the processor. By detecting the TDS of the water in the metal water pipe, the rust and corrosion information of the metal water pipe is obtained, and the shutdown can be remotely controlled according to the situation, and the drain valve switch controller is controlled to open the drain valve to discharge the residual water. In this way, the problem of residual water in the metal water pipe is well solved, making the pipe wall cleaning more convenient and quick.

[0021] The drain valve switch controller of the utility model is an electronic driver, and the drain valve is an electric valve, which is convenient for remote control to open the drain valve.

[0022] The device of the utility model also includes a supplementary water inlet pipe, a water inlet valve and a water inlet valve switch controller, wherein the supplementary water inlet pipe is connected to the water inlet of the metal water pipe through a tee, the water inlet valve is installed on the supplementary water inlet pipe, the water inlet valve switch controller is arranged in the control cabinet, the water inlet valve is electrically connected to the water inlet valve switch controller, and the water inlet valve switch controller is electrically connected to the processor. The water level information in the metal water pipe is obtained through a water level sensor, and if there is a lack of water, the water inlet valve switch controller is remotely controlled to open the water inlet valve, and water is added to the metal water pipe through the supplementary water inlet pipe.

[0023] The water inlet valve switch controller of the utility model is an electronic driver, and the water inlet valve is an electric valve, which is convenient for remote control to open the water inlet valve.

[0024] The device of the utility model further comprises a touch screen, which is arranged in the control cabinet and is electrically connected to the processor. The process setting parameters of the electromagnetic heating equipment and the login authority function of the electromagnetic heating equipment can be set through the touch screen.

[0025] The electromagnetic heating assembly of the utility model comprises a magnetic head frame, a winding frame, a magnetic head and a coil, wherein the magnetic head frame is installed on a metal water pipe, the coil is wound on the winding frame to form a coil frame, the coil frame is sleeved on the magnetic head, the coil frame together with the magnetic head is installed on the magnetic head frame, and the coil is electrically connected to an electromagnetic heating controller. The electromagnetic heating controller is controlled by a processor, and the electromagnetic heating controller outputs high-frequency and high-voltage electricity to the coil, and the current passes through the coil to generate a magnetic field to heat the metal water pipe. By adjusting the frequency and current of the high-frequency and high-voltage electricity output by the electromagnetic heating controller, the frequency and power of the electromagnetic field are adjusted, thereby realizing precise control of the electromagnetic heating temperature. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The specific implementation of the utility model is further described in detail below in conjunction with the accompanying drawings.

[0027] Figure 1 The utility model is a structural schematic block diagram of the electromagnetic heating remote monitoring device for heating water pipes.

[0028] Figure 2 This is a structural schematic diagram of an electromagnetic heating component of an electromagnetic heating remote monitoring device for heating a water pipe of the utility model being installed on a metal water pipe. DETAILED DESCRIPTION

[0029] See also Figure 1 The electromagnetic heating remote monitoring device for heating a water pipe shown in the figure comprises a metal water pipe 1, an electromagnetic heating component 2, a water inlet temperature sensor 3, a flow sensor 4, a water outlet temperature sensor 5, a water level sensor 6, a control cabinet 7, an electromagnetic heating controller 8, a processor 9, a wireless communicator 10, a cloud platform 11 and a remote terminal 12, wherein the electromagnetic heating component 2 is installed on the metal water pipe 1, the water inlet temperature sensor 3 and the flow sensor 4 are installed at the water inlet 13 of the metal water pipe 1, and the water outlet temperature sensor 5 and the water level sensor 6 are installed at the water outlet of the metal water pipe 1 At the opening 14, the control cabinet 7 is installed on the outside of the metal water pipe 1, the electromagnetic heating controller 8, the processor 9 and the wireless communicator 10 are arranged in the control cabinet 7, the electromagnetic heating component 2 is electrically connected to the electromagnetic heating controller 8, the electromagnetic heating controller 8, the water inlet temperature sensor 3, the flow sensor 4, the water outlet temperature sensor 5, the water level sensor 6 and the wireless communicator 10 are electrically connected to the processor 9, the wireless communicator 10 is connected to the cloud platform 11 through a wireless network, and the cloud platform 11 is connected to the remote terminal 12 through the Internet. In actual applications, when the control cabinet 7 is made of metal, the antenna of the wireless communicator 10 is arranged outside the control cabinet 7; when the control cabinet 7 is made of non-metallic material, the antenna of the wireless communicator 10 can be arranged inside the control cabinet 7.

[0030] As a preferred embodiment of the present invention, Figure 1 As shown, the wireless communicator 10 is a GPRS or 3G or 4G or 5G signal transmission device.

[0031] As a preferred embodiment of the present invention, Figure 1 As shown, the processor 9 is a single chip microcomputer, an industrial computer or a PLC controller.

[0032] As a preferred embodiment of the present invention, Figure 1 As shown, the remote terminal 12 includes a smart phone, a PAD smart terminal, a laptop computer, a desktop computer and a tablet computer.

[0033] As a preferred embodiment of the present invention, Figure 1 As shown, the device also includes a TDS detector 15, a drain valve 16 and a drain valve switch controller 17, the TDS detector 15 is installed at the water outlet 14 of the metal water pipe 1, the drain valve 16 is installed at the bottom of the metal water pipe 1, the drain valve switch controller 17 is arranged in the control cabinet 7, the drain valve 16 is electrically connected to the drain valve switch controller 17, and the TDS detector 15 and the drain valve switch controller 17 are electrically connected to the processor 9.

[0034] As a preferred embodiment of the present invention, Figure 1 As shown, the drain valve switch controller 17 is an electronic driver, and the drain valve 16 is an electric valve.

[0035] As a preferred embodiment of the present invention, Figure 1 As shown, the device also includes a supplementary water inlet pipe 18, a water inlet valve 19 and a water inlet valve switch controller 20. The supplementary water inlet pipe 18 is connected to the water inlet 13 of the metal water pipe 1 through a tee 21. The water inlet valve 19 is installed on the supplementary water inlet pipe 18. The water inlet valve switch controller 20 is arranged in the control cabinet 7. The water inlet valve 19 is electrically connected to the water inlet valve switch controller 20, and the water inlet valve switch controller 20 is electrically connected to the processor 9.

[0036] As a preferred embodiment of the present invention, Figure 1 As shown, the water inlet valve switch controller 20 is an electronic driver, and the water inlet valve 19 is an electric valve.

[0037] As a preferred embodiment of the present invention, Figure 1 As shown, the device further includes a touch screen 22 , which is disposed in the control cabinet 7 , and is electrically connected to the processor 9 .

[0038] As a preferred embodiment of the present invention, Figure 2As shown, the electromagnetic heating assembly 2 includes a magnetic head frame 23, a winding frame 24, a magnetic head 25 and a coil 26. The magnetic head frame 23 is installed on the metal water pipe 1. The coil 26 is wound on the winding frame 24 to form a coil frame. The coil frame is sleeved on the magnetic head 25. The coil frame and the magnetic head 25 are installed on the magnetic head frame 23 together. The coil 26 is electrically connected to the electromagnetic heating controller 8. During operation, the electromagnetic heating controller is controlled by the processor. The electromagnetic heating controller outputs high-frequency and high-voltage electricity to the coil. The current passes through the coil to generate a magnetic field to heat the metal water pipe. By adjusting the frequency and current of the high-frequency and high-voltage electricity output by the electromagnetic heating controller, the frequency and power of the electromagnetic field are adjusted to achieve precise control of the electromagnetic heating temperature.

[0039] In practical applications, the electromagnetic heating controller 8 of the utility model can adopt a commercially available high-frequency variable frequency heating controller, the drain valve 16 and the water inlet valve 19 can adopt commercially available solenoid valves, and the drain valve switch controller 17 and the water inlet valve switch controller 20 can adopt commercially available relays.

[0040] The utility model can log in and access the cloud platform at any time and anywhere through remote terminals such as mobile phones, PADs, computers, etc., to obtain corresponding data information, and can continuously, real-time and accurately remotely monitor the electromagnetic heating process of the heating water pipe. Through the remote control processor, each controller receives the processor command to control the equipment, which can realize remote temperature control, remote water replenishment, remote drainage, remote alarm, remote emergency power off and other functions.

[0041] After trial, the utility model has been found to have a simple structure and low cost. It can not only monitor the operating status of the electromagnetic heating equipment for heating water pipes at any time and any place, but also control the electromagnetic heating equipment for heating water pipes at any time and anywhere, achieving good practical effects.

Claims

1. An electromagnetic heating remote monitoring device for heating water pipes, characterized in that: The invention comprises a metal water pipe (1), an electromagnetic heating component (2), a water inlet temperature sensor (3), a flow sensor (4), a water outlet temperature sensor (5), a water level sensor (6), a control cabinet (7), an electromagnetic heating controller (8), a processor (9), a wireless communicator (10), a cloud platform (11) and a remote terminal (12), wherein the electromagnetic heating component (2) is installed on the metal water pipe (1), the water inlet temperature sensor (3) and the flow sensor (4) are installed at the water inlet (13) of the metal water pipe (1), the water outlet temperature sensor (5) and the water level sensor (6) are installed at the water outlet (14) of the metal water pipe (1), and the electromagnetic heating component (2) is installed on the metal water pipe (1). The control cabinet (7) is installed on the outside of the metal water pipe (1); the electromagnetic heating controller (8), the processor (9) and the wireless communicator (10) are arranged in the control cabinet (7); the electromagnetic heating component (2) is electrically connected to the electromagnetic heating controller (8); the electromagnetic heating controller (8), the water inlet temperature sensor (3), the flow sensor (4), the water outlet temperature sensor (5), the water level sensor (6) and the wireless communicator (10) are electrically connected to the processor (9); the wireless communicator (10) is connected to the cloud platform (11) via a wireless network; and the cloud platform (11) is connected to the remote terminal (12) via the Internet.

2. The electromagnetic heating remote monitoring device for heating water pipes according to claim 1, characterized in that: The wireless communicator (10) is a GPRS or 3G or 4G or 5G signal transmission device.

3. The electromagnetic heating remote monitoring device for heating water pipes according to claim 1, characterized in that: The processor (9) is a single chip microcomputer, an industrial computer or a PLC controller.

4. The electromagnetic heating remote monitoring device for heating water pipes according to claim 1, characterized in that: The remote terminal (12) includes a smart phone, a PAD smart terminal, a laptop computer, a desktop computer and a tablet computer.

5. The electromagnetic heating remote monitoring device for heating water pipes according to claim 1, characterized in that: The device further comprises a TDS detector (15), a drain valve (16) and a drain valve switch controller (17); the TDS detector (15) is installed at the water outlet (14) of the metal water pipe (1); the drain valve (16) is installed at the bottom of the metal water pipe (1); the drain valve switch controller (17) is arranged in the control cabinet (7); the drain valve (16) is electrically connected to the drain valve switch controller (17); and the TDS detector (15) and the drain valve switch controller (17) are electrically connected to the processor (9).

6. The electromagnetic heating remote monitoring device for heating water pipes according to claim 5, characterized in that: The drain valve switch controller (17) is an electronic driver, and the drain valve (16) is an electric valve.

7. The electromagnetic heating remote monitoring device for a heating water pipe according to claim 1 is characterized in that: the device also includes a supplementary water inlet pipe (18), a water inlet valve (19) and a water inlet valve switch controller (20), the supplementary water inlet pipe (18) is connected to the water inlet (13) of the metal water pipe (1) through a tee (21), the water inlet valve (19) is installed on the supplementary water inlet pipe (18), the water inlet valve switch controller (20) is arranged in the control cabinet (7), the water inlet valve (19) is electrically connected to the water inlet valve switch controller (20), and the water inlet valve switch controller (20) is electrically connected to the processor (9).

8. The electromagnetic heating remote monitoring device for heating water pipes according to claim 7, characterized in that: The water inlet valve switch controller (20) is an electronic driver, and the water inlet valve (19) is an electric valve.

9. The electromagnetic heating remote monitoring device for heating water pipes according to claim 1, characterized in that: the device also includes a touch screen (22), the touch screen (22) is arranged in the control cabinet (7), and the touch screen (22) is electrically connected to the processor (9).

10. The electromagnetic heating remote monitoring device for heating water pipes according to claim 1 is characterized in that: the electromagnetic heating component (2) comprises a magnetic head frame (23), a winding frame (24), a magnetic head (25) and a coil (26), the magnetic head frame (23) is installed on the metal water pipe (1), the coil (26) is wound on the winding frame (24) to form a coil frame, the coil frame is sleeved on the magnetic head (25), the coil frame together with the magnetic head (25) is installed on the magnetic head frame (23), and the coil (26) is electrically connected to the electromagnetic heating controller (8).

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