Bottle-cultivated edible mushroom bagging machine

Abstract

A bagging machine for bottle-cultivated edible mushrooms comprises a conveyor and a bagging mechanism, the bagging mechanism comprises a bagging support, a fixed baffle is installed on the bagging support close to the output side of the conveyor, and a mushroom blocking plate I used for blocking the bottle-cultivated edible mushrooms on the conveyor is installed on the bagging support close to the input side of the conveyor. A mushroom baffle plate II matched with the fixed baffle plate is also mounted on the bagging bracket between the mushroom baffle plate I and the fixed baffle plate; a bag bin used for containing packaging bags is further arranged on the bagging support on the side portion of the conveyor, an upper suction cup is installed on the bagging support above the side portion of the fixed baffle, a lower suction cup is installed on the bagging support below the side portion of the fixed baffle, and a bag opening plate is further installed on the bagging support close to one side of the upper suction cup. A mushroom pushing plate I is further installed on the bagging support on the side away from the upper suction cup. The automatic bagging device is advanced in mode, reasonable in structure, capable of replacing manual work to automatically bag the bottle-cultivated edible mushrooms, and beneficial to improving bagging efficiency.

Description

Technical Field

[0001] This utility model relates to the field of bottle-cultured edible fungi production technology, and in particular to a bottle-cultured edible fungi bagging machine. Background Art

[0002] In the production process of edible fungi, bagging is a very important step, which is directly related to the production efficiency of edible fungi. Take the enoki mushroom as an example. Enoki mushroom is one of the main varieties of edible fungi in my country, with an annual production of 2.6 million tons. Each bottle of enoki mushroom weighs 400g, which means that 6.5 billion bottles are produced annually. With such a large number of bottle-grown enoki mushrooms, the bagging operation after harvesting is a considerable workload.

[0003] In the existing technology, in most cases, the bagging operation of edible fungi is still performed manually, which is time-consuming, wasteful, labor-intensive, and labor-intensive. In order to improve the bagging efficiency and quality, in recent years, the research and development of bottle-grown edible fungi bagging machines have gradually received attention. However, the existing bottle-grown edible fungi bagging machines still have some technical problems. For example, although some bagging machines have a fast bagging speed, it is difficult to ensure the uniformity and consistency of the bagging. In addition, some bagging machines are complicated to operate and difficult to maintain, which also limits their application in actual production.

[0004] Therefore, researching and developing a high-efficiency, uniform, consistent, and easy-to-operate and maintain bottle-cultured edible fungi bagging machine has significant practical significance and application value. Utility Model Content

[0005] The technical problem to be solved by this utility model is to address the shortcomings of the existing technology by providing a bottle-grown edible fungus bagging machine with an advanced mode and reasonable structure that can replace manual labor for automatic bagging of bottle-grown edible fungi and help improve bagging efficiency.

[0006] The technical problem to be solved by the present invention is achieved through the following technical solutions: The present invention is a bottle-cultivated edible fungus bagging machine, comprising a conveyor for conveying bottle-cultivated edible fungi and a bagging mechanism for cooperating with the conveyor to bag the bottle-cultivated edible fungi, the bagging mechanism comprising a bagging bracket, a fixed baffle for blocking the bottle-cultivated edible fungi on the conveyor mounted on the bagging bracket near the conveyor output side, a mushroom blocking plate I for blocking the bottle-cultivated edible fungi on the conveyor mounted on the bagging bracket near the conveyor input side, the mushroom blocking plate I being mounted on the bagging bracket via a mushroom blocking vertical drive device I, a mushroom blocking plate II for cooperating with the fixed baffle being further mounted on the bagging bracket between the mushroom blocking plate I and the fixed baffle, the mushroom blocking plate II being mounted on the bagging bracket via a mushroom blocking vertical drive device II and a mushroom blocking horizontal drive device;

[0007] A bag compartment for holding packaging bags is also provided on the bagging bracket on the side of the conveyor. An upper suction cup and an upper suction cup drive device for driving the upper suction cup to move and pick up the packaging bag are installed on the bagging bracket above the side of the fixed baffle. A lower suction cup for opening the packaging bag in cooperation with the upper suction cup and a lower suction cup lateral drive device for driving the lower suction cup to move laterally are installed on the bagging bracket below the side of the fixed baffle. A bag support plate and a bag support drive device for driving the bag support plate to move laterally are also installed on the bagging bracket on the side of the bagging bracket away from the upper suction cup. A mushroom pusher plate I and a mushroom pusher drive device I for driving the mushroom pusher plate I to move longitudinally and push the bottled edible fungi into the packaging bag are also installed on the bagging bracket on the side of the bagging bracket away from the upper suction cup.

[0008] The technical problem to be solved by this utility model can also be further achieved by the following technical solution: For the bagging machine for bottle-grown edible fungi described above, a mushroom pushing platform is also provided on the bagging bracket near the upper suction cup. A sliding plate platform for receiving the bagged bottle-grown edible fungi is also provided on the mushroom pushing platform. The sliding plate platform is inclined. A mushroom pushing plate II and a mushroom pushing drive device II for driving the mushroom pushing plate II to move and push the bottle-grown edible fungi to the subsequent conveyor line are also installed on the bagging bracket at the mushroom pushing platform.

[0009] The technical problem to be solved by the present invention can be further achieved through the following technical solution. For the bottle-grown edible fungus bagging machine described above, the mushroom pushing drive device II is a mushroom pushing drive cylinder, which is installed on the bagging bracket, and the mushroom pushing plate II is installed at the piston rod end of the mushroom pushing drive cylinder.

[0010] The technical problem to be solved by the present invention can be further achieved through the following technical solutions. For the bottle-grown edible fungus bagging machine described above, two bagging mechanisms are provided, and the two bagging mechanisms are respectively arranged on both sides of the conveyor.

[0011] The technical problem to be solved by the present invention can be further achieved by the following technical solution. For the above-mentioned bottle-grown edible fungi bagging machine, the conveyor includes a conveying bracket, on which a roller driven by a chain and a conveying motor for driving the roller to rotate are installed, and a belt for carrying the bottle-grown edible fungi is mounted on the roller.

[0012] The technical problem to be solved by the present invention can be further achieved by the following technical solution. For the bottle-cultivated edible fungi bagging machine described above, the mushroom blocking vertical drive device I, the mushroom blocking vertical drive device II, the mushroom blocking horizontal drive device, the lower suction cup horizontal drive device, the bag supporting drive device, and the mushroom pushing drive device I all use cylinders.

[0013] The technical problem to be solved by this utility model can also be further achieved through the following technical solution: for the bottle-grown edible fungus bagging machine mentioned above, the upper suction cup drive device adopts a three-axis motion module.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. Efficient automated operation:

[0016] The utility model bagging machine realizes fully automatic operation, and does not require manual intervention in the whole process from the input, positioning, bagging to output of edible fungi, and can effectively replace manual bagging operations;

[0017] 2. Improve bagging efficiency:

[0018] Compared with the traditional manual bagging method, the bagging machine of this utility model can significantly improve the bagging speed of edible fungi, reduce labor intensity, and reduce labor costs;

[0019] 3. Ensure product quality:

[0020] Due to the precise operation and consistency of the bagging machine, the damage rate of edible fungi during the bagging process is greatly reduced. At the same time, it avoids contamination problems caused by human factors and ensures the integrity and quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A structural diagram of the utility model;

[0022] Figure 2 This is a structural side view of the utility model;

[0023] Figure 3 This is a top view of the structure of the present utility model. DETAILED DESCRIPTION

[0024] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0025] Reference Figure 1-3A bottle-grown edible fungus bagging machine includes a conveyor and a bagging mechanism. The conveyor is used to transport the bottle-grown edible fungi 3. The transported bottle-grown edible fungi 3 are harvested bottle-grown edible fungi 3 and can be directly bagged. The bagging mechanism is arranged on the side of the conveyor to facilitate cooperation with the conveyor to bag the bottle-grown edible fungi 3 on the conveyor. Specifically:

[0026] The bagging mechanism includes a bagging bracket. A fixed baffle 7 is installed on the bagging bracket near the conveyor output side to block the bottle-grown edible fungi 3 on the conveyor. A mushroom-blocking plate I4 is installed on the bagging bracket near the conveyor input side to block the bottle-grown edible fungi 3 on the conveyor. The mushroom-blocking plate I4 is mounted on the bagging bracket via a mushroom-blocking vertical drive device I. A mushroom-blocking plate II is also installed on the bagging bracket between the mushroom-blocking plate I4 and the fixed baffle 7 to cooperate with the fixed baffle 7. The mushroom-blocking plate II is mounted on the bagging bracket via a mushroom-blocking vertical drive device II5 and a mushroom-blocking horizontal drive device 6. The fixed baffle 7 is used to block the first row of... The bottle-grown edible fungi 3 are blocked. The mushroom-blocking plate I4 is used to move downward under the drive of the mushroom-blocking vertical drive device I to block the subsequent bottle-grown edible fungi 3. The mushroom-blocking horizontal drive device 6 is installed on the bagging bracket. The mushroom-blocking vertical drive device II5 is installed at the drive end of the mushroom-blocking horizontal drive device 6. The mushroom-blocking plate II is installed at the drive end of the mushroom-blocking vertical drive device II5, so that the mushroom-blocking plate II can move vertically and horizontally under the drive of the mushroom-blocking vertical drive device II5 and the mushroom-blocking horizontal drive device 6, so as to cooperate with the fixed baffle 7 to squeeze the bottle-grown edible fungi 3 that are fixed by the fixed baffle 7, so as to facilitate the subsequent filling of them into the packaging bag.

[0027] A bag bin for holding packaging bags is also provided on the bagging bracket on the side of the conveyor, an upper suction cup 11 and an upper suction cup driving device 10 for driving the upper suction cup 11 to move to suck the packaging bags are installed on the bagging bracket above the side of the fixed baffle 7, a lower suction cup 12 for cooperating with the upper suction cup 11 to open the packaging bags and a lower suction cup lateral driving device 13 for driving the lower suction cup 12 to move lateraly are installed on the bagging bracket below the side of the fixed baffle 7, a bag holding plate and a bag holding driving device 8 for driving the bag holding plate to move lateraly are also installed on the bagging bracket close to the upper suction cup 11, and a mushroom pushing plate 1 and a mushroom pushing driving device 19 for driving the mushroom pushing plate 1 to move longitudinally to push the bottled edible fungi 3 into the packaging bags are also installed on the bagging bracket away from the upper suction cup 11. The upper suction cup 11 can move vertically and horizontally on the upper suction cup driving device 10 to facilitate the suction operation of the packaging bag in the bag bin and drive the packaging bag to move to the lower suction cup 12. The packaging bag is opened by cooperating with the lower suction cup 12 in the upper and lower directions, and the opened packaging bag is put on the bag support plate. The bag support plate can tighten the bag opening of the packaging bag under the drive of the bag support driving device 8 to facilitate the placement of the bottle-grown edible fungi 3; the mushroom pushing driving device 19 is used to drive the mushroom pushing plate 1 to move, push the squeezed bottle-grown edible fungi 3 into the packaging bag, and perform the bagging operation of the bottle-grown edible fungi 3;

[0028] Preferably, the conveyor includes a conveying support, on which are mounted rollers driven by chains and a conveying motor 1 for driving the rollers to rotate; a belt 2 for carrying the bottle-grown edible fungi 3 is mounted on the rollers, so that the conveying motor 1 drives the chain to drive the rollers and the belt 2 to rotate, thereby realizing the conveying operation of the bottle-grown edible fungi 3; the mushroom blocking vertical drive device I, the mushroom blocking vertical drive device II5, the mushroom blocking horizontal drive device 6, the lower suction cup horizontal drive device 13, the bag-holding drive device 8, and the mushroom-pushing drive device I9 all use cylinders; the upper suction cup drive device 10 uses a three-axis motion module;

[0029] In actual use, a mushroom pushing platform 15 is further provided on the bagging bracket near the side of the upper suction cup 11. A slide plate 14 for receiving the bottle-grown edible fungi 3 after bagging is further provided on the mushroom pushing platform 15. The slide plate 14 is tilted. The arrangement of the mushroom pushing platform 15 and the slide plate 14 facilitates better outward delivery of the bottle-grown edible fungi 3 after bagging. The bagging bracket at the mushroom pushing platform 15 is also equipped with a mushroom pushing plate II and a mushroom pushing driving device II16 for driving the mushroom pushing plate II to move and push the bottle-grown edible fungi 3 to the subsequent conveyor line.

[0030] Preferably, the mushroom pushing driving device II16 is a mushroom pushing driving cylinder, which is mounted on the bagging bracket, and the mushroom pushing plate II is mounted on the piston rod end of the mushroom pushing driving cylinder.

[0031] In order to further improve the bagging efficiency, two bagging mechanisms are provided, and the two bagging mechanisms are respectively arranged on both sides of the conveyor. The two bagging mechanisms can work simultaneously without affecting each other, which helps to improve the flexibility and efficiency of bagging.

[0032] The bottle-grown edible fungi 3 bagging machine provided by the utility model has an advanced model and a reasonable structural design, can realize automatic operation, and is convenient for replacing manual bagging operations of the bottle-grown edible fungi 3, thereby improving efficiency. It is suitable for bottle-grown enoki mushrooms, oyster mushrooms, seafood mushrooms, etc. The specific method of use is as follows:

[0033] (1) The harvested bottle-grown edible fungi 3 are placed on a conveyor, and the conveyor drives the bottle-grown edible fungi 3 forward;

[0034] (2) The first row of bottle-grown edible fungi 3 moves along the conveyor to the fixed baffle 7 and is blocked by the fixed baffle 7. After several rows of bottle-grown edible fungi 3 are gathered, the mushroom blocking plate I4 descends to block the subsequent bottle-grown edible fungi 3. At the same time, the mushroom blocking plate II descends and moves toward the side of the fixed baffle 7, cooperating with the fixed baffle 7 to squeeze the bottle-grown edible fungi 3 blocked by the fixed baffle 7 into a predetermined size;

[0035] (3) The upper suction cup 11 is opened and first moves to the bag bin to suck the packaging bag, then moves to the lower suction cup 12, allowing the lower suction cup 12 to suck the lower bag opening of the packaging bag. Then, the upper suction cup 11 moves upward to separate the upper bag opening from the lower bag opening, completing the bag opening operation;

[0036] (4) The lower suction cup 12 and the upper suction cup 11 move simultaneously to put the opened bag onto the bag support plate. Then, the bag support plate moves to tighten and fix the bag opening of the bag. Then, the lower suction cup 12 and the upper suction cup 11 are reset.

[0037] (5) The mushroom pushing board 1 moves forward, pushing the squeezed bottle-grown edible fungi 3 into the packaging bag through the tightened bag opening. After the bottle-grown edible fungi 3 are pushed into the packaging bag for a certain distance, the bag supporting board is released, and the mushroom pushing board 1 continues to move forward, pushing the packaging bag away from the bag supporting board, and causing the packaging bag containing the bottle-grown edible fungi 3 to fall onto the mushroom pushing platform 15 along the slide platform 14;

[0038] (6) The mushroom pushing plate II moves to move the packaging bag containing the bottled edible fungi 3 that has fallen on the mushroom pushing platform 15 to the subsequent conveyor line for the convenience of the tying operation.

Claims

1. A bottle-grown edible fungus bagging machine, characterized in that: The invention comprises a conveyor for conveying bottle-grown edible fungi and a bagging mechanism for bagging the bottle-grown edible fungi in cooperation with the conveyor. The bagging mechanism comprises a bagging bracket. A fixed baffle for blocking the bottle-grown edible fungi on the conveyor is installed on the bagging bracket close to the output side of the conveyor. A mushroom blocking plate I for blocking the bottle-grown edible fungi on the conveyor is installed on the bagging bracket close to the input side of the conveyor. The mushroom blocking plate I is installed on the bagging bracket through a mushroom blocking vertical driving device I. A mushroom blocking plate II for cooperating with the fixed baffle is also installed on the bagging bracket between the mushroom blocking plate I and the fixed baffle. The mushroom blocking plate II is installed on the bagging bracket through a mushroom blocking vertical driving device II and a mushroom blocking horizontal driving device. A bag bin for containing packaging bags is also provided on the bagging bracket on the side of the conveyor; an upper suction cup and an upper suction cup driving device for driving the upper suction cup to move to suck the packaging bags are installed on the bagging bracket above the side of the fixed baffle; a lower suction cup for cooperating with the upper suction cup to open the packaging bags and a lower suction cup lateral driving device for driving the lower suction cup to move lateraly are installed on the bagging bracket below the side of the fixed baffle; a bag supporting plate and a bag supporting driving device for driving the bag supporting plate to move lateraly are also installed on the bagging bracket close to the upper suction cup; a mushroom pushing plate I and a mushroom pushing driving device I for driving the mushroom pushing plate I to move longitudinally to push the bottle-grown edible fungi into the packaging bag are also installed on the bagging bracket away from the upper suction cup.

2. The bottle-grown edible fungus bagging machine according to claim 1, characterized in that: A mushroom pushing platform is also provided on the bagging bracket close to the upper suction cup side, and a slide plate platform for receiving the bottle-grown edible fungi after bagging is also provided on the mushroom pushing platform. The slide plate platform is tilted, and the bagging bracket at the mushroom pushing platform is also equipped with a mushroom pushing board II and a mushroom pushing driving device II for driving the mushroom pushing board II to move and push the bottle-grown edible fungi to the subsequent conveyor line.

3. The bottle-grown edible fungus bagging machine according to claim 2, characterized in that: The mushroom pushing driving device II is a mushroom pushing driving cylinder, which is mounted on the bagging bracket, and the mushroom pushing plate II is mounted on the piston rod end of the mushroom pushing driving cylinder.

4. The bottle-grown edible fungus bagging machine according to claim 1 or 2, characterized in that: There are two bagging mechanisms, which are respectively arranged on both sides of the conveyor.

5. The bottle-grown edible fungus bagging machine according to claim 1, characterized in that: The conveyor comprises a conveying support, on which a roller driven by a chain and a conveying motor for driving the roller to rotate are installed, and a belt for carrying bottle-grown edible fungi is sleeved on the roller.

6. The bottle-grown edible fungus bagging machine according to claim 1, characterized in that: The mushroom blocking vertical driving device I, the mushroom blocking vertical driving device II, the mushroom blocking lateral driving device, the lower suction cup lateral driving device, the bag supporting driving device, and the mushroom pushing driving device I all use cylinders.

7. The bottle-grown edible fungus bagging machine according to claim 1 or 6, characterized in that: The upper suction cup driving device adopts a three-axis motion module.

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