Deodorizing device for aquatic product muscle protein enzymolysis process
By designing a deodorizing device for the enzymatic hydrolysis of aquatic muscle protein, a deodorizing filter is used to filter out fishy substances, an exhaust fan is used to remove fishy gases, and the deodorizing solvent is mixed with the solution by heating. This solves the problems of inconvenient maintenance of the enzymatic hydrolysis device structure and the influence of fishy gases, achieving efficient deodorization and environmental protection.
Patent Information
- Application Number
- CN202421137742.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-23
AI Technical Summary
Existing enzymatic hydrolysis equipment for aquatic muscle protein is structurally inconvenient to maintain and generates odorous gases during the process, which impacts the environment.
A deodorizing device for the enzymatic hydrolysis of aquatic muscle protein was designed, comprising an upper tank assembly, a purification assembly, and a deodorizing assembly. The device uses a deodorizing filter to filter out odorous substances, an exhaust fan to remove odorous gases, and an electric heating tube to heat and mix the deodorizing solvent with the solution. The device is combined with a stirring assembly to improve the efficiency and convenience of deodorization.
It effectively removes fishy-smelling components from the solution, reduces environmental impact, improves the flexibility and ease of maintenance of the device, and ensures the smooth progress of the enzymatic hydrolysis reaction.
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Figure CN222305080U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of enzymatic hydrolysis of aquatic muscle protein processing, in particular to a device for removing fishy smell in the process of enzymatic hydrolysis of aquatic muscle protein. Background Art
[0002] The process of using endogenous proteases from aquatic animals, such as fish, shellfish, crustaceans, cephalopods and echinoderms, or adding exogenous proteases to hydrolyze proteins and convert them into low molecular weight proteins, oligopeptides or amino acids, also known as aquatic animal protein hydrolysis;
[0003] The viscera and muscles of aquatic animals are rich in proteases. According to the pH conditions of action, they can be divided into acidic proteases and neutral to alkaline proteases. Acidic proteases mainly refer to digestive enzymes from the stomach, such as pepsin, chymosin, gastric protease, etc. In addition, the optimal pH of tissue proteases in muscles is around 5.5. Neutral to alkaline proteases mainly come from intestinal digestive enzymes, such as trypsin, chymotrypsin, etc. According to the active center of protease action, it can be divided into four major families: serine proteases, aspartic acid proteases, cysteine proteases and metalloproteases.
[0004] Conventional deodorizing devices adopt an integrated structure and perform deodorizing operations by injecting different deodorizing solvents into the aquatic muscle protein solution. On the one hand, this structure is inconvenient for equipment maintenance. At the same time, the aquatic muscle protein solution will continue to produce fishy-smelling gases during the processing process, which will affect the working environment and the surrounding external environment.
[0005] Therefore, in view of this, the existing structure and defects are studied and improved, and a device for removing fishy smell in the process of enzymatic hydrolysis of aquatic muscle protein is proposed. Utility Model Content
[0006] The utility model aims to provide a device for removing odor in the process of enzymatic hydrolysis of aquatic muscle protein, so as to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for removing fishy smell in the process of enzymatic hydrolysis of aquatic muscle protein, comprising an upper tank assembly and a purification assembly, the top of the upper tank assembly is connected to a sealing cover, and the bottom of the upper tank assembly is connected to a lower tank assembly, the purification assembly is installed on one side of the upper tank assembly, and the fishy smell removal assembly is installed on the side of the upper tank assembly away from the purification assembly, and fishy smell removal filter elements are installed vertically and equidistantly inside the upper tank assembly, and a stirring assembly is arranged directly below the fishy smell removal filter elements, a feed valve is installed at the top center of the upper tank assembly, the purification assembly comprises a fishy smell removal filter box, an exhaust fan and an exhaust valve, the top of the fishy smell removal filter box is installed with an exhaust fan, and the exhaust valve is installed at the lower end of one side of the exhaust fan.
[0008] Furthermore, the upper tank assembly includes an upper tank body, stabilizing piles and fixing bolts, and the inner wall of the upper tank body has four groups of stabilizing piles in a circular array with the upper tank body as the center, and a fixing bolt vertically penetrates the center of the stabilizing pile.
[0009] Furthermore, the lower tank assembly includes a lower tank body, a discharge valve and a support frame. The discharge valve is installed in the center of the bottom of the lower tank body, and four groups of support frames are arranged in a circular array around the outer periphery of the lower tank body with the lower tank body itself as the center.
[0010] Furthermore, the upper tank body, the lower tank body and the cover are all flange-connected to each other, the fixing bolts are threadedly connected to the deodorizing filter element and the stabilizing piles, and the interiors of the deodorizing filter element and the deodorizing filter box are filled with odor adsorption material for filtering and adsorbing the treated liquid.
[0011] Furthermore, the deodorizing component includes a material storage box, an electric heating tube and a metering valve. The electric heating tube is installed on the side of the material storage box, and the bottom of the electric heating tube is connected to the metering valve.
[0012] Furthermore, the output end of the quantitative valve is arranged on the lower side of the deodorizing filter element and is connected to the interior of the upper tank body, and the electric heating tube is used to heat the deodorizing agent inside the storage box and transport it to the interior of the quantitative valve.
[0013] Furthermore, the stirring assembly includes a stabilizing frame, a waterproof motor, a rotating roller and a stirring roller frame. A waterproof motor is vertically installed at the bottom center of the stabilizing frame, and the bottom power output end of the waterproof motor is vertically connected to the rotating roller through a coupling, and the stirring roller frame is connected around the rotating roller.
[0014] Furthermore, the stirring roller frame is arranged in a circular array with the rotating roller as the center, and the stabilizing frame is horizontally arranged in a "cross" shape below the deodorizing filter element.
[0015] The utility model provides a device for removing fishy smell during enzymatic hydrolysis of aquatic muscle protein, which has the following beneficial effects:
[0016] 1. The utility model has a purification component and a deodorizing component connected to the sides of the upper tank component, and three groups of deodorizing filter elements are arranged vertically inside the upper tank component. When the aquatic muscle protein solution is injected from the feed valve, the solution will fall to the deodorizing filter elements vertically stacked from top to bottom below, and the impurities in the solution and the substances that produce fishy smell are effectively adsorbed and filtered by the deodorizing filter material filled inside. The solution will produce a certain amount of gas in the process of enzymolysis, which will contain substances that produce fishy smell. At this time, the gas inside the upper tank component is extracted and transported to the exhaust fan. It is sent to the deodorizing filter box, where the filter material filled inside the deodorizing filter box effectively purifies the air and removes its odor, and then it is discharged from the exhaust valve. At the same time, the electric heating tube heats the deodorizing solvent pre-stored in the storage box and then transports it to the quantitative valve. The quantitative valve is used to transport the deodorizing solvent to the lower tank component and mix it with the aquatic muscle protein solution, so as to further achieve the deodorizing effect. Under the coordinated operation of the above-mentioned structure, the components in the solution that produce fishy smell can be reduced as much as possible to facilitate subsequent processing, while also avoiding adverse effects on the external environment during the processing, thereby ensuring the environmental protection of the device.
[0017] 2. The utility model adopts a flange-connected structural setting between the upper tank assembly, the cover and the lower tank assembly, so that the whole device can be disassembled relatively flexibly to facilitate maintenance and cleaning of the internal structure. At the same time, the use of the above structure can further ensure the sealing between the structures while ensuring the flexibility between the structures, and prevent the problem of structural leakage. In addition, a stirring assembly is set up directly below the deodorizing filter element. When the aquatic muscle protein solution is filtered and purified by the deodorizing filter element, the deodorizing assembly will inject the deodorizing solvent therein. At the same time, under the operation of the waterproof motor, the rotating roller connected to the power output end thereof will rotate accordingly, and drive the surrounding stirring roller frame connected thereto to rotate axially in the vertical direction, so that the aquatic muscle protein solution and the deodorizing solvent are fully and effectively mixed to improve the deodorizing efficiency and the enzymatic hydrolysis reaction at the same time. In addition, the operation of the stirring assembly can assist the operator in cleaning the interior of the whole device, thereby ensuring the convenience of maintenance and cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the internal structure of a device for removing fishy smell during the enzymatic hydrolysis of aquatic muscle protein according to the utility model;
[0019] Figure 2 This is a schematic diagram of the main body three-dimensional structure of a device for removing fishy smell during the enzymatic hydrolysis of aquatic muscle protein according to the utility model;
[0020] Figure 3It is a schematic diagram of the cutaway three-dimensional structure of an upper tank assembly and a deodorizing filter element of a deodorizing device for enzymatic hydrolysis of aquatic muscle protein according to the utility model;
[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of a purification component of a device for removing fishy smell during enzymatic hydrolysis of aquatic muscle protein according to the utility model;
[0022] Figure 5 It is a three-dimensional structural schematic diagram of a fishy smell removal component of a fishy smell removal device in the process of enzymatic hydrolysis of aquatic muscle protein according to the utility model;
[0023] Figure 6 The utility model is a schematic diagram of the three-dimensional structure of a stirring component of a device for removing fishy smell in the process of enzymatic hydrolysis of aquatic muscle protein.
[0024] In the figure: 1. upper tank assembly; 101. upper tank body; 102. stabilizing pile; 103. fixing bolt; 2. sealing cover; 3. lower tank assembly; 301. lower tank body; 302. discharge valve; 303. support frame; 4. purification assembly; 401. deodorizing filter box; 402. exhaust fan; 403. exhaust valve; 5. deodorizing assembly; 501. storage box; 502. electric heating tube; 503. metering valve; 6. deodorizing filter element; 7. stirring assembly; 701. stabilizing frame; 702. waterproof motor; 703. rotating roller; 704. stirring roller frame; 8. feed valve. DETAILED DESCRIPTION
[0025] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0026] like Figures 1 to 6As shown, a deodorizing device for enzymatic hydrolysis of aquatic muscle protein comprises an upper tank component 1 and a purification component 4, the top of the upper tank component 1 is connected with a cover 2, and the bottom of the upper tank component 1 is connected with a lower tank component 3, the purification component 4 is installed on one side of the upper tank component 1, and a deodorizing component 5 is installed on the side of the upper tank component 1 away from the purification component 4, and deodorizing filter elements 6 are installed vertically and equidistantly inside the upper tank component 1, and a stirring component 7 is arranged directly below the deodorizing filter element 6, a feed valve 8 is installed at the top center of the upper tank component 1, and the purification component 4 is installed on the lower tank component 3, and the deodorizing filter element 6 is installed on the lower tank component 3. Component 4 includes a deodorizing filter box 401, an exhaust fan 402 and an exhaust valve 403. The exhaust fan 402 is installed on the top of the deodorizing filter box 401, and the exhaust valve 403 is installed on the lower end of one side of the exhaust fan 402. The deodorizing component 5 includes a storage box 501, an electric heating tube 502 and a quantitative valve 503. The electric heating tube 502 is installed on the side of the storage box 501, and the bottom of the electric heating tube 502 is connected to the quantitative valve 503. The output end of the quantitative valve 503 is arranged on the lower side of the deodorizing filter element 6 and is connected to the upper tank body 1. 01, and the electric heating tube 502 is used to heat the deodorant in the storage box 501 and transport it to the inside of the quantitative valve 503. When the aquatic muscle protein solution is injected from the feed valve 8, the solution will fall to the deodorant filter element 6 vertically stacked from top to bottom below, and the deodorant filter material filled inside will effectively adsorb and filter the impurities in the solution and the substances that produce fishy smell. The solution will produce a certain amount of gas during the enzymatic hydrolysis process, which will contain substances that produce fishy smell. At this time, the exhaust fan 402 is running. Under the operation, the gas inside the upper tank component 1 is extracted and transported to the deodorizing filter box 401. Under the action of the filter material filled in the deodorizing filter box 401, the air is effectively purified and its odor is removed, and then it is discharged from the exhaust valve 403. At the same time, the electric heating tube 502 heats the deodorizing solvent pre-stored in the storage box 501 and transports it to the quantitative valve 503. The quantitative valve 503 is used to transport the deodorizing solvent to the lower tank component 3 and mix it with the aquatic muscle protein solution, so as to further achieve the deodorizing effect.
[0027] like Figures 1 to 6As shown, the upper tank assembly 1 includes an upper tank body 101, a stabilizing pile 102 and a fixing bolt 103, and the inner wall of the upper tank body 101 has four groups of stabilizing piles 102 in a circular array with the upper tank body 101 itself as the center, and the fixing bolt 103 is vertically penetrated through the center of the stabilizing pile 102, the upper tank body 101, the lower tank body 301 and the cover 2 are all connected to each other by flanges, the fixing bolt 103 is threadedly connected to the deodorizing filter element 6 and the stabilizing pile 102, and the deodorizing filter element 6 is connected to the deodorizing filter box 401 The interior of the lower tank assembly 3 is filled with odor adsorbing materials for filtering and adsorbing the treated liquid. The lower tank assembly 3 includes a lower tank body 301, a discharge valve 302 and a support frame 303. The discharge valve 302 is installed at the bottom center of the lower tank body 301, and there are four groups of support frames 303 in a circular array around the outer periphery of the lower tank body 301 with the lower tank body 301 itself as the center. The stirring assembly 7 includes a stabilizing frame 701, a waterproof motor 702, a rotating roller 703 and a stirring roller frame 704. The bottom center of the stabilizing frame 701 is vertically A waterproof motor 702 is vertically installed, and the bottom power output end of the waterproof motor 702 is vertically connected to a rotating roller 703 through a coupling, and a stirring roller frame 704 is connected around the rotating roller 703. The stirring roller frame 704 is arranged in a circular array with the rotating roller 703 as the center, and the stabilizing frame 701 is horizontally erected below the deodorizing filter element 6 in a "cross" structure. By adopting a flange-connected structural setting between the upper tank component 1, the cover 2 and the lower tank component 3, the entire device can be relatively flexibly disassembled to facilitate maintenance and cleaning of the internal structure. After the aquatic muscle protein solution is filtered and purified by the deodorizing filter element 6, the deodorizing component 5 will inject the deodorizing solvent therein. At the same time, under the operation of the waterproof motor 702, the rotating roller 703 connected to its power output end will rotate accordingly, and drive the surrounding stirring roller frame 704 connected thereto to rotate axially in the vertical direction, so that the aquatic muscle protein solution and the deodorizing solvent are fully and effectively mixed.
[0028] In summary, if Figures 1 to 6 As shown, the fishy smell removal device for the enzymatic hydrolysis of aquatic muscle protein, when in use, firstly, the whole device is stably placed on the ground using the support frame 303 arranged around the lower tank body 301, and then the aquatic muscle protein solution to be treated is injected into the device using the feed valve 8 on the top of the cover 2, and the aquatic muscle protein solution entering the upper tank component 1 will directly fall into the fishy smell removal filter element 6 stacked with three layers, and at this time, the substances that produce fishy smell in the aquatic muscle protein solution will be gradually filtered and adsorbed;
[0029] After that, the filtered aquatic muscle protein solution will fall into the lower tank body 301, at which time the deodorizing filter element 6 starts to operate, and the electric heating tube 502 extracts and heats the deodorizing solvent in the storage box 501 and transports it to the quantitative valve 503, and the quantitative valve 503 is used to inject an appropriate amount of deodorizing solvent into the lower tank body 301;
[0030] At the same time, the stirring assembly 7 below the deodorizing filter element 6 starts to operate. Driven by the waterproof motor 702 of the stabilizing frame 701, the rotating roller 703 at the bottom thereof starts to rotate axially. As the rotating roller 703 rotates, the annular array and the surrounding stirring roller frame 704 are driven to rotate synchronously, thereby fully mixing the aquatic muscle protein solution and the deodorizing solvent.
[0031] During the treatment of the aquatic muscle protein solution, the gas with a fishy smell generated therein will gradually fill the entire device. At this time, the purification component 4 will start to operate, and the exhaust fan 402 will extract the gas in the device and transport it to the inside of the deodorizing filter box 401. After purification and filtration, it will be discharged to the outside through the exhaust valve 403. After the treatment is completed, the aquatic muscle protein solution can be transported to the downstream processing equipment through the discharge valve 302 and the external pipeline to facilitate subsequent processing;
[0032] When the device needs to be maintained, the flange structure between the upper tank body 101, the lower tank body 301 and the cover 2 can be used to disassemble the structure, and then the fixing bolts 103 that thread through the deodorizing filter element 6 and the stabilizing pile 102 can be unscrewed in turn, so that the deodorizing filter element 6 can be taken out from the interior of the upper tank body 101, so that the operator can perform maintenance and cleaning inside the device.
[0033] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A device for removing fishy smell during the enzymatic hydrolysis of aquatic muscle protein, comprising an upper tank component (1) and a purification component (4), characterized in that: The top of the upper tank assembly (1) is connected to a sealing cover (2), and the bottom of the upper tank assembly (1) is connected to a lower tank assembly (3); the purification assembly (4) is installed on one side of the upper tank assembly (1), and a deodorizing assembly (5) is installed on the side of the upper tank assembly (1) away from the purification assembly (4); deodorizing filter elements (6) are installed vertically and equidistantly inside the upper tank assembly (1), and a stirring assembly (7) is mounted directly below the deodorizing filter elements (6); a feed valve (8) is installed at the center of the top of the upper tank assembly (1); the purification assembly (4) comprises a deodorizing filter box (401), an exhaust fan (402) and an exhaust valve (403); the top of the deodorizing filter box (401) is installed with an exhaust fan (402), and the exhaust valve (403) is installed at the lower end of one side of the exhaust fan (402).
2. The device for removing fishy smell during enzymatic hydrolysis of aquatic muscle protein according to claim 1, characterized in that: The upper tank assembly (1) comprises an upper tank body (101), stabilizing piles (102) and fixing bolts (103), and the inner wall of the upper tank body (101) is provided with four groups of stabilizing piles (102) in a circular array with the upper tank body (101) as the center, and a fixing bolt (103) vertically penetrates the center of the stabilizing pile (102).
3. The device for removing fishy smell during enzymatic hydrolysis of aquatic muscle protein according to claim 2, characterized in that: The lower tank assembly (3) comprises a lower tank body (301), a discharge valve (302) and a support frame (303); the discharge valve (302) is installed at the center of the bottom of the lower tank body (301), and four groups of support frames (303) are arranged in a circular array around the outer periphery of the lower tank body (301) with the lower tank body (301) itself as the center.
4. The device for removing fishy smell during enzymatic hydrolysis of aquatic muscle protein according to claim 3, characterized in that: The upper tank body (101), the lower tank body (301) and the cover (2) are connected to each other by flanges, the fixing bolts (103) are threadedly connected to the deodorizing filter element (6) and the stabilizing pile (102), and the interiors of the deodorizing filter element (6) and the deodorizing filter box (401) are filled with odor adsorption material for filtering and adsorbing the treated liquid.
5. The device for removing fishy smell during enzymatic hydrolysis of aquatic muscle protein according to claim 4, characterized in that: The deodorizing component (5) comprises a material storage box (501), an electric heating tube (502) and a metering valve (503); the electric heating tube (502) is installed on the side of the material storage box (501), and the bottom of the electric heating tube (502) is connected to the metering valve (503).
6. The device for removing fishy smell during enzymatic hydrolysis of aquatic muscle protein according to claim 5, characterized in that: The output end of the quantitative valve (503) is arranged at a lower side of the deodorizing filter element (6) and is connected to the interior of the upper tank body (101), and the electric heating tube (502) is used to heat the deodorizing agent inside the storage box (501) and transport it to the interior of the quantitative valve (503).
7. The device for removing fishy smell during enzymatic hydrolysis of aquatic muscle protein according to claim 1, characterized in that: The stirring assembly (7) comprises a stabilizing frame (701), a waterproof motor (702), a rotating roller (703) and a stirring roller frame (704); the waterproof motor (702) is vertically installed at the bottom center of the stabilizing frame (701); the bottom power output end of the waterproof motor (702) is vertically connected to the rotating roller (703) via a coupling; and the stirring roller frame (704) is connected around the rotating roller (703).
8. The device for removing fishy smell during enzymatic hydrolysis of aquatic muscle protein according to claim 7, characterized in that: The stirring roller frame (704) is arranged in a circular array with the rotating roller (703) as the center, and the stabilizing frame (701) is horizontally arranged below the deodorizing filter element (6) in a "cross"-shaped structure.