Hydrogenation continuous flow device
By introducing stirring and discharging components into the hydrogenation continuous flow equipment, the problems of material accumulation and blockage are solved, ensuring full material reaction and improving the reaction rate.
Patent Information
- Application Number
- CN202421057139.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-15
AI Technical Summary
Existing hydrogenation continuous flow equipment is prone to material accumulation during the feeding process, leading to incomplete reaction, and the discharge port is prone to blockage, affecting the reaction rate.
A hydrogenation continuous flow device was designed, comprising a stirring assembly and a discharging assembly. The rotating shaft driven by a motor drives the stirring blades and the distributor to mix the materials and prevent accumulation. The uniform distribution and conveying of the materials are achieved through bevel gears and spiral blades to prevent blockage.
This ensures the materials react fully, prevents blockages during discharge, improves reaction rate and efficiency, and reduces raw material waste.
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Figure CN222305736U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical industry, in particular to hydrogenation continuous flow equipment. Background Art
[0002] Hydrogenation reactions are very common in fine chemicals or pharmaceutical production. Typical reaction types include hydrogenation of unsaturated bonds and removal of certain protecting groups (also known as hydrogenolysis). In hydrogenation, high pressure can increase the solubility of hydrogen gas in the solvent when a catalyst is added. Heating can also play a similar role, thereby accelerating the reaction.
[0003] Catalysts play an important role in hydrogenation reactions. Most hydrogenations are completed under the catalysis of catalysts. Catalysts include transition metals, transition metal salts, and complexes formed by transition metals and ligands.
[0004] The existing hydrogenation continuous flow equipment has some shortcomings during use. During the feeding process, materials are easily accumulated, resulting in insufficient reaction and waste of raw materials. At the same time, the discharge port is easily blocked, affecting the reaction rate. For this reason, we propose a new type of hydrogenation continuous flow equipment. Utility Model Content
[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0006] In view of the problems existing in the prior art, the present utility model is proposed.
[0007] Therefore, the purpose of the utility model is to provide a hydrogenation continuous flow device, which can stir and disperse the materials during use to prevent material accumulation during the feeding process and ensure that the materials react fully. At the same time, it can prevent blockage during discharge and ensure the rate of the linked reaction.
[0008] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0009] A hydrogenation continuous flow apparatus, comprising:
[0010] The reaction kettle comprises a kettle body, a kettle cover arranged on the top of the kettle body, a raw material inlet arranged on one side of the top of the kettle cover, a catalyst inlet arranged on the other side of the top of the kettle cover, and a discharge port arranged at the bottom of one side of the kettle body;
[0011] The stirring assembly includes a motor arranged in the middle of the top of the kettle cover, a first rotating shaft arranged at the output end of the motor and extending to the inside of the kettle body, a stirring blade arranged in the middle of the surface of the first rotating shaft, a distributor arranged on the top of the surface of the first rotating shaft, and a first bevel gear arranged at the bottom of the first rotating shaft and rotating synchronously with the first rotating shaft;
[0012] The discharge assembly comprises a second rotating shaft arranged in the inner cavity of the discharge port, a spiral blade arranged on the surface of the second rotating shaft and a second bevel gear arranged at the other end of the rotating shaft, and the second bevel gear is meshed and connected with the first bevel gear.
[0013] As a preferred solution of the hydrogenation continuous flow equipment described in the utility model, it further comprises a material return component;
[0014] The return material assembly includes a suction port arranged at the bottom of the first rotating shaft surface, a return material port arranged at the top of the first rotating shaft surface, a differential gear arranged at the top of the inner cavity of the first rotating shaft, and a spiral push rod arranged in the inner cavity of the first rotating shaft, and the top of the spiral push rod is connected to the output end of the differential gear.
[0015] As a preferred solution of the hydrogenation continuous flow equipment described in the utility model, wherein: a supporting frame is provided at the bottom of the kettle body, a fixing seat is provided at the bottom of the supporting frame, and an anti-slip pad is provided at the bottom of the fixing seat.
[0016] As a preferred solution of the hydrogenation continuous flow equipment described in the utility model, the tops of the raw material inlet and the catalyst inlet are both provided with sealing cover plates.
[0017] As a preferred solution of the hydrogenation continuous flow equipment described in the utility model, a one-way valve is provided at the connection between the discharge port and the kettle body.
[0018] As a preferred solution of the hydrogenation continuous flow equipment described in the utility model, wherein: the surface of the distributor is evenly provided with guide grooves and distribution holes, and the distribution holes and the guide grooves are arranged at intervals.
[0019] As a preferred solution of the hydrogenation continuous flow equipment described in the utility model, a pressure relief valve is arranged on the other side of the top of the kettle cover.
[0020] Compared with the prior art, the beneficial effects of the utility model are:
[0021] 1. The first rotating shaft is driven to rotate by the rotation of the motor, and the first rotating shaft drives the distributor and the stirring blade to rotate. The stirring blade can mix the materials, and the distributor can distribute the added materials to ensure uniform mixing, sufficient reaction of the materials, and prevent waste;
[0022] 2. The first rotating shaft drives the first bevel gear to rotate during the rotation, the first bevel gear drives the second bevel gear to rotate, the second bevel gear drives the second rotating shaft and the spiral blade to rotate, so as to realize waste conveying and prevent blockage during discharge;
[0023] 3. The first rotating shaft drives the differential gear and the spiral push rod to rotate during the rotation. The spiral push rod transports the material at the bottom of the kettle to the top, which can further ensure that the material fully reacts. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0025] Figure 1 It is a schematic diagram of the structure of the utility model;
[0026] Figure 2 This is a schematic diagram of the structure of the stirring assembly of the utility model;
[0027] Figure 3 This is a schematic diagram of the structure of the discharge assembly of the utility model;
[0028] Figure 4 It is a schematic diagram of the internal structure of the rotating shaft of the utility model.
[0029] In the figure, 100 reaction kettle, 110 kettle body, 120 kettle cover, 130 raw material inlet, 140 catalyst inlet, 150 discharge port, 160 support bracket, 200 stirring assembly, 210 motor, 220 first rotating shaft, 230 stirring blade, 240 distributor, 250 first bevel gear, 300 discharge assembly, 310 second rotating shaft, 320 spiral blade, 330 second bevel gear, 400 return assembly, 410 suction port, 420 return port, 430 differential gear, 440 spiral push rod DETAILED DESCRIPTION
[0030] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0031] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.
[0032] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0033] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
[0034] The utility model provides the following technical solutions: the hydrogenation continuous flow equipment can stir and disperse the materials during use, prevent the materials from piling up during the feeding process, ensure the materials react fully, and prevent the materials from being blocked during discharge, ensuring the rate of the linked reaction;
[0035] Example 1
[0036] Figures 1 to 3 The structure diagram of one embodiment of the hydrogenation continuous flow device of the utility model is shown, and its main part includes:
[0037] The reactor 100 includes a reactor body 110, a reactor cover 120 installed on the top of the reactor body 110, a raw material inlet 130 installed on one side of the top of the reactor cover 120, a catalyst inlet 140 installed on the other side of the top of the reactor cover 120, and a discharge port 150 installed at the bottom of one side of the reactor body 110. A support bracket 160 is installed at the bottom of the reactor body 110, a fixed seat is installed at the bottom of the support bracket 160, and a non-slip pad is bonded to the bottom of the fixed seat. A sealing cover plate is installed on the top of the raw material inlet 130 and the catalyst inlet 140. A one-way valve is installed at the connection between the discharge port 150 and the reactor body 110, and the one-way valve is used to open and close the discharge port 150. A pressure relief valve is installed on the other side of the top of the reactor cover 120, and the pressure relief valve is used to prevent excessive pressure. The reactor body 110 is used to carry materials, the reactor cover 120 is used to seal the reactor body 110, the raw material inlet 130 is used to input raw materials, the catalytic inlet is used to input catalysts, and the discharge port 150 is used to discharge slag.
[0038] The stirring assembly 200 includes a motor 210 installed in the middle of the top of the kettle cover 120, a first rotating shaft 220 installed at the output end of the motor 210 and extending to the inside of the kettle body 110, a stirring blade 230 installed in the middle of the surface of the first rotating shaft 220, a distributor 240 installed at the top of the surface of the first rotating shaft 220, and a first bevel gear 250 installed at the bottom of the first rotating shaft 220 and rotating synchronously with the first rotating shaft 220. The surface of the distributor 240 is evenly provided with guide grooves and distribution holes, and the distribution holes and the guide grooves are arranged at intervals. Further, the motor 210 is used to drive the first rotating shaft 220 to rotate, the first rotating shaft 220 is used to drive the stirring blade 230 and the distributor 240 to rotate, the stirring blade 230 is used to stir the material, the distributor 240 is used to evenly distribute the material to ensure that the material reacts fully, and the first bevel gear 250 is used to drive the second bevel gear 330 to rotate;
[0039] The discharge assembly 300 includes a second rotating shaft 310 installed in the inner cavity of the discharge port 150, a spiral blade 320 installed on the surface of the second rotating shaft 310, and a second bevel gear 330 installed at the other end of the rotating shaft, and the second bevel gear 330 is meshed and connected with the first bevel gear 250. Further, the second rotating shaft 310 is used to drive the spiral blade 320 to rotate, the second bevel gear 330 is used to drive the second rotating shaft 310 to rotate, and the second bevel gear 330 is used to connect the first bevel gear 250;
[0040] Example 2
[0041] Figures 1 to 4 The structure diagram of the second embodiment of the hydrogenation continuous flow equipment of the utility model is shown, and the main part thereof is added with a recycling component 400 on the basis of the embodiment 1;
[0042] The return material assembly 400 includes a suction port 410 installed at the bottom of the surface of the first rotating shaft 220, a return material port 420 installed at the top of the surface of the first rotating shaft 220, a differential gear 430 installed at the top of the inner cavity of the first rotating shaft 220, and a spiral push rod 440 installed in the inner cavity of the first rotating shaft 220, and the top of the spiral push rod 440 is connected to the output end of the differential gear 430. Furthermore, the suction port 410 is used to suck the material at the bottom of the inner cavity of the kettle body 110, and the spiral push rod 440 is used to push the material at the bottom to the return material port 420 for discharge, and the differential gear 430 is used to connect the first rotating shaft 220 and the spiral push rod 440.
[0043] Working principle: During the use of the utility model, the first rotating shaft 220 is driven to rotate by the rotation of the motor 210, and the first rotating shaft 220 drives the distributor 240 and the stirring blade 230 to rotate, the stirring blade 230 can mix the materials, and the distributor 240 can distribute the added materials to ensure uniform mixing, sufficient reaction of the materials, and prevent waste; in addition, the first rotating shaft 220 drives the first bevel gear 250 to rotate during the rotation, the first bevel gear 250 drives the second bevel gear 330 to rotate, and the second bevel gear 330 drives the second rotating shaft 310 and the spiral blade 320 to rotate, so as to realize waste transportation and prevent blockage during discharge; at the same time, the first rotating shaft 220 drives the differential gear 430 and the spiral push rod 440 to rotate during the rotation, and the spiral push rod 440 transports the materials at the bottom of the kettle body 110 to the top, which can further ensure the full reaction of the materials.
[0044] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A hydrogenation continuous flow device, characterized in that: include: A reaction kettle (100) comprises a kettle body (110), a kettle cover (120) arranged on the top of the kettle body (110), a raw material inlet (130) arranged on one side of the top of the kettle cover (120), a catalyst inlet (140) arranged on the other side of the top of the kettle cover (120), and a discharge port (150) arranged at the bottom of one side of the kettle body (110); The stirring assembly (200) comprises a motor (210) arranged in the middle of the top of the kettle cover (120), a first rotating shaft (220) arranged at the output end of the motor (210) and extending into the interior of the kettle body (110), a stirring blade (230) arranged in the middle of the surface of the first rotating shaft (220), a distributor (240) arranged at the top of the surface of the first rotating shaft (220), and a first bevel gear (250) arranged at the bottom of the first rotating shaft (220) and rotating synchronously with the first rotating shaft (220); The discharge assembly (300) comprises a second rotating shaft (310) arranged in the inner cavity of the discharge port (150), a spiral blade (320) arranged on the surface of the second rotating shaft (310), and a second bevel gear (330) arranged at the other end of the rotating shaft, and the second bevel gear (330) is meshingly connected with the first bevel gear (250).
2. The hydrogenation continuous flow device according to claim 1, characterized in that: Also included is a return material assembly (400); The material return assembly (400) comprises a material suction port (410) arranged at the bottom of the surface of the first rotating shaft (220), a material return port (420) arranged at the top of the surface of the first rotating shaft (220), a differential gear (430) arranged at the top of the inner cavity of the first rotating shaft (220), and a spiral push rod (440) arranged in the inner cavity of the first rotating shaft (220), and the top of the spiral push rod (440) is connected to the output end of the differential gear (430).
3. The hydrogenation continuous flow device according to claim 1, characterized in that: A supporting stand (160) is provided at the bottom of the kettle body (110), a fixing seat is provided at the bottom of the supporting stand (160), and an anti-slip pad is provided at the bottom of the fixing seat.
4. The hydrogenation continuous flow device according to claim 1, characterized in that: The tops of the raw material inlet (130) and the catalyst inlet (140) are both provided with sealing cover plates.
5. The hydrogenation continuous flow device according to claim 1, characterized in that: A one-way valve is provided at the connection between the discharge port (150) and the kettle body (110).
6. The hydrogenation continuous flow device according to claim 1, characterized in that: The surface of the distributor (240) is evenly provided with flow guide grooves and distribution holes, and the distribution holes and the flow guide grooves are arranged at intervals.
7. The hydrogenation continuous flow device according to claim 1, characterized in that: A pressure relief valve is provided on the other side of the top of the kettle cover (120).