Reaction kettle sealing cover and reaction kettle

By designing the groove sealing structure of the annular main body part and the end cap in the reactor sealing cover, combining the sealing flange and the limiting portion, the problem of incomplete sealing of the reactor is solved, and the corrosion and explosive gases are achieved. Effective sealing reduces leakage and waste, and improves safety and environmental protection.

CN222305744UActive Publication Date: 2025-01-07SHANDONG ICD HIGH PERFORMANCE FIBRES CO LTD
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Patent Information

Application Number
CN202323666111.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2025-01-07
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The incomplete sealing of existing reactors leads to leakage, causing energy waste, material losses, environmental pollution and safety hazards, especially when corrosive and explosive gases are generated during the reaction.

Method used

An annular reactor sealing cover is designed, including a main body part and an end cap. By providing a groove and a sealing portion on the end face of the main body part, the sealing portion is located in the groove to achieve a sealing connection, combining the sealing flange and the limiting portion. , ensure the sealing effect, and realize effective filling and fixing of the sealing part through the projection and the rotating part.

Benefits of technology

It effectively reduces the leakage of unstable gases in the reactor, reduces resource waste and environmental pollution, improves safety and protects employees' health.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222305744U_ABST
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Abstract

The utility model provides a reaction kettle sealing cover and a reaction kettle, the reaction kettle sealing cover comprises an annular main body part, and the main body part sleeves the reaction kettle to seal the reaction kettle. The main body part comprises a first end and a second end which are oppositely arranged along the axis of the main body part, and the end cover covers the first end and is rotatably connected to one side of the first end. The end face, deviating from the second end, of the first end is sunken to form a groove, the groove is used for containing the sealing part, the gap between the end cover and the first end of the main body part is filled with the sealing part, the main body part and the end cover are connected in a sealed mode through the sealing part, and therefore leakage of corrosive and explosive unstable gas generated in the reaction kettle in the production process is reduced, and the production efficiency is improved. The resource waste is reduced; and the environment is protected.
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Description

Technical Field

[0001] The present application relates to the technical field of reactors, and in particular to a reactor sealing cover and a reactor. Background Art

[0002] Existing reactors generally have the problem of leakage due to incomplete sealing. Leakage will not only cause energy waste, material loss, environmental pollution, but may even cause fire and explosion, directly endangering personal safety and causing huge economic losses.

[0003] During the production process, corrosive, low-boiling-point volatile gases will be produced in the reaction kettle, and their gaseous mixture is explosive within a certain volume range, difficult to preserve, and has poor stability. If the sealing effect of the reactor is not good, leakage will occur, polluting the workshop environment and endangering the health of employees. Utility Model Content

[0004] The embodiment of the present application provides a reactor sealing cover and a reactor, aiming to improve the sealing effect of the reactor sealing cover.

[0005] An embodiment of the first aspect of the present application provides a reactor sealing cover, which includes: a main body, which is annular, and includes a first end and a second end relatively arranged along the axis of the main body, and the end surface of the first end away from the second end is recessed to form a groove; an end cover, which is covered on the first end and rotatably connected to one side of the first end; and a sealing part, which is located in the groove so that the main body and the end cover are sealed and connected through the sealing part.

[0006] According to an embodiment of the first aspect of the present application, the width of the groove is 0.7 to 0.8 times the maximum thickness of the sealing portion.

[0007] According to an embodiment of the first aspect of the present application, the ratio of the sealing portion height to the groove depth is 10:9 to 10:6.

[0008] According to an implementation of the first aspect of the present application, when the end cover is not provided on the first end, the sealing portion includes a protruding portion, and the protruding portion is provided to protrude from an end surface of the first end away from the second end.

[0009] According to an embodiment of the first aspect of the present application, the height of the protrusion does not exceed 4 mm.

[0010] According to the implementation of the first aspect of the present application, the shape of the groove includes rectangle and trapezoid.

[0011] According to an implementation of the first aspect of the present application, the end cover includes a rotating portion arranged relatively to a side of the first end away from the groove, and the end cover is rotatable relative to the rotating portion.

[0012] According to the implementation of the first aspect of the present application, it also includes a limiting portion, which is arranged on the peripheral side of the first end opposite to the rotating portion, and the limiting portion protrudes from the first end in a direction away from the main body to abut against the end cover.

[0013] According to the implementation of the first aspect of the present application, it also includes a sealing flange, which is located at the second end and protrudes in a direction perpendicular to the axis.

[0014] An embodiment of the second aspect of the present application further provides a reaction kettle, comprising the above reaction kettle sealing cover.

[0015] In the embodiment provided in the present application, the reactor sealing cover comprises: an annular main body, which is sleeved on the reactor to seal the reactor. The main body comprises a first end and a second end arranged opposite to each other along the axis of the main body, wherein the end cover is arranged on the first end and rotatably connected to one side of the first end. The end surface of the first end facing away from the second end is concave to form a groove, and the groove is used to place the sealing part, so that the sealing part fills the gap between the end cover and the first end of the main body, and the main body and the end cover are sealed and connected through the sealing part, thereby reducing the leakage of corrosive and explosive unstable gases generated in the reactor during the production process, reducing resource waste and protecting the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Other features, objects and advantages of the present application will become more apparent by reading the following detailed description of non-limiting embodiments with reference to the accompanying drawings, in which the same or similar reference numerals represent the same or similar features.

[0017] Figure 1 It is a structural schematic diagram of a sealing cover of a reaction kettle provided in an embodiment of the present application;

[0018] Figure 2 A partially enlarged view of a groove of a sealing cover of a reaction kettle provided in an embodiment of the present application.

[0019] Description of reference numerals:

[0020] 100-main body; 101-first end; 102-second end; 103-groove; 104-sealing part; 105-protruding part;

[0021] 200-end cover; 201-rotating part; 202-limiting part;

[0022] 300-sealing flange; 301-locking buckle; 302-base; 303-ring; 304-grid. DETAILED DESCRIPTION

[0023] The features and exemplary embodiments of various aspects of the present application will be described in detail below. In the detailed description below, many specific details are proposed to provide a comprehensive understanding of the present application. However, it is obvious to those skilled in the art that the present application can be implemented without the need for some of these specific details. The following description of the embodiments is only to provide a better understanding of the present application by illustrating examples of the present application. In the accompanying drawings and the following description, at least some of the known structures and technologies are not shown to avoid unnecessary ambiguity in the present application; and, for clarity, the size of some structures may be exaggerated. In addition, the features, structures or characteristics described below may be combined in one or more embodiments in any suitable manner.

[0024] In the description of the present application, it should be noted that, unless otherwise specified, "multiple" means more than two; the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating directions or positional relationships, are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0025] The directional words appearing in the following description are all directions shown in the figures, and do not limit the specific structure of the embodiments of the present application. In the description of the present application, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0026] In order to better understand this application, Figure 1 The sealing cover of the reactor in the embodiment of the present application is described in detail.

[0027] Figure 1 This is a schematic diagram of the structure of a reaction kettle sealing cover provided in an embodiment of the present application. Figure 2 A partially enlarged view of a groove of a sealing cover of a reaction kettle provided in an embodiment of the present application.

[0028] Please also read Figure 1 and Figure 2The embodiment of the first aspect of the present application provides a reactor sealing cover, which includes: a main body 100, which is annular, and the main body 100 includes a first end 101 and a second end 102 that are relatively arranged along the axis of the main body 100, and the end surface of the first end 101 away from the second end 102 is recessed to form a groove 103; an end cover 200, which is covered on the first end 101 and rotatably connected to one side of the first end 101; a sealing part 104, which is located in the groove 103 so that the main body 100 and the end cover 200 are sealed and connected through the sealing part 104.

[0029] In the embodiments provided in this application, Figure 1 As shown, the reactor sealing cover comprises: a main body 100 in an annular shape, and the main body 100 is sleeved on the reactor to seal the reactor. The main body 100 comprises a first end 101 and a second end 102 which are arranged oppositely along the axis of the main body 100, wherein the end cover 200 is covered on the first end 101 and rotatably connected to one side of the first end 101. The end surface of the first end 101 away from the second end 102 is concave to form a groove 103, and the groove 103 is used to place the sealing part 104, so that the sealing part 104 fills the gap between the end cover 200 and the first end 101 of the main body 100, and the main body 100 and the end cover 200 are sealed and connected through the sealing part 104, thereby reducing the leakage of corrosive and explosive unstable gas generated in the reactor during the production process, reducing resource waste and protecting the environment.

[0030] Optionally, the reactor is a reaction equipment that can realize the heating, evaporation, cooling and low-speed mixing functions required by the process. It is a pressure vessel used to complete process such as sulfidation, nitration, hydrogenation, verticalization, polymerization, condensation, etc. The reactor sealing cover is used to seal the reactor, and the end cover 200 is the reactor cover.

[0031] Optionally, the sealing part 104 can be a fluororubber sealing gasket, which has good wear resistance, excellent heat resistance, is not easily corroded by chemicals, and has elasticity. The sealing part 104 is located in the groove 103, and the groove 103 positions the sealing part 104 and facilitates the frequent opening and closing of the end cover 200 during the use of the reactor sealing cover, effectively preventing the sealing part 104 from being squeezed out and losing the sealing function.

[0032] Optionally, in a closed condition, at a certain temperature, the pressure of steam in equilibrium with a solid or liquid is called saturated vapor pressure. The condition to ensure that the gas in the reactor does not leak is that the internal gas pressure is greater than the saturated vapor pressure. In the embodiment of the present application, the preload force of the sealing portion 104 should be 1.01 times the saturated vapor pressure inside the reactor.

[0033] In some optional embodiments, the width of the groove 103 is 0.7 to 0.8 times the maximum thickness of the sealing portion 104 .

[0034] In these optional embodiments, the width of the groove 103 and the thickness of the sealing portion 104 are both dimensions along the radial direction of the main body 100. The width of the groove 103 is 0.7 to 0.8 times the maximum thickness of the sealing portion 104, that is, the sealing portion 104 is slightly larger than the groove 103, so as to fill the groove 103, so that the gap between the groove 103 and the sealing portion 104 is as small as possible, and the sealing effect is better. It can prevent the sealing portion 104 from being too small to fill the groove 103, and it can also prevent the sealing portion 104 from being too large to be installed in the groove 103.

[0035] Optionally, the width of the groove 103 may be 8 mm, and the thickness of the sealing portion 104 may be 10 mm.

[0036] In some optional embodiments, the ratio of the height of the sealing portion 104 to the depth of the groove 103 is 10:9 to 10:6.

[0037] In these optional embodiments, the height of the sealing portion 104 and the depth of the groove 103 are both dimensions along the axial direction of the main body 100. Since the sealing portion 104 is elastic, the sealing portion 104 can fill the groove 103. However, the elasticity of the sealing portion 104 is limited, wherein the height of the sealing portion 104: the depth of the groove 103 is 10:6 to 10:9. The problem that the portion of the sealing portion 104 protruding axially from the groove 103 of the main body 100 lifts up the end cover 200 when the end cover 200 is closed due to the sealing portion 104 being too high can be reduced, resulting in an unstable fit and prone to displacement and shaking. The problem that the sealing portion 104 cannot fill the gap between the end cover 200 and the first end 101 due to the sealing portion 104 being too short can also be reduced.

[0038] In some optional embodiments, when the end cover 200 is not covered on the first end 101 , the sealing portion 104 includes a protrusion 105 , and the protrusion 105 is protruding from the end surface of the first end 101 away from the second end 102 .

[0039] In these optional embodiments, in order to make the sealing portion 104 fit more closely between the groove 103 and the end cover 200, when the end cover 200 is not covered on the first end 101, the sealing portion 104 further includes a protrusion 105 provided on the end surface of the first end 101 away from the second end 102. When the end cover 200 is covered on the first end 101, since the sealing portion 104 is elastic, the protrusion 105 can be pressed down to fill the gap between the end cover 200 and the first end 101, thereby achieving sealing.

[0040] In some optional embodiments, the height of the protrusion 105 does not exceed 4 mm.

[0041] In these optional embodiments, in order to save materials for the sealing portion 104 and prevent the height of the protrusion 105 from being too high, the end cover 200 cannot be pressed tightly when it is covered on the first end 101, and the protrusion 105 is partially exposed to the outside and in contact with the gas in the reactor, which affects the service life. Therefore, the height of the protrusion 105 may not exceed 4 mm.

[0042] In some optional embodiments, the shape of the groove 103 includes a rectangle or a trapezoid.

[0043] In these optional embodiments, the shape of the groove 103 can be rectangular, that is, the hollowed-out portion of the groove 103 cross section is rectangular. The rectangular groove 103 is simple to manufacture, and the corresponding sealing portion 104 with a rectangular cross section can be better embedded in the groove 103.

[0044] Optionally, when a hollow cylindrical sealing part 104 is used, the shape of the groove 103 can also be a trapezoid, that is, the hollowed-out part of the cross section of the groove 103 can be a trapezoid. The trapezoidal groove 103 can buckle the sealing part 104 and is not easy to fall off.

[0045] In some optional embodiments, the end cover 200 includes a rotating portion 201 disposed relatively to the first end 101 on a side away from the groove 103 , and the end cover 200 is rotatable relative to the rotating portion 201 .

[0046] In these optional embodiments, the end cover 200 is covered on the first end 101 of the main body 100 , and the opening and closing of the end cover 200 can be controlled by the rotating part 201 .

[0047] In some optional embodiments, the reactor sealing cover further includes a limiting portion 202 , which is arranged on the periphery of the first end 101 opposite to the rotating portion 201 , and protrudes from the first end 101 in a direction away from the main body 100 to abut against the end cover 200 .

[0048] In these optional embodiments, the limiting portion 202 is a positioning device in the sealing cover of the reactor. The limiting portion 202 and the rotating portion 201 are arranged on the side of the first end 101 relative to each other, and the limiting portion 202 protrudes from the first end 101 in a direction away from the main body 100 to abut against the end cover 200 to prevent relative displacement between the end cover 200 and the first end 101, which can better fix the end cover 200 and ensure that the end cover 200 will not be misaligned when it is closed.

[0049] In some optional embodiments, the reactor sealing cover further includes a sealing flange 300 , which is located at the second end 102 and protrudes in a direction perpendicular to the axis.

[0050] In these optional embodiments, the sealing flange 300 is located at the second end 102 and protrudes in a direction perpendicular to the axis, and the reactor sealing cover is sealed with the reactor opening by the sealing flange 300. The sealing flange 300 is connected to the reactor body by bolts, has good corrosion resistance and wear resistance, can be repeatedly disassembled and assembled, and has a long service life.

[0051] Optionally, the reactor sealing cover further includes a lock buckle 301 located on the periphery of the main body, the lock buckle 301 includes a base 302 and a ring 303 arranged on the periphery of the main body 100, one end of the ring 303 is connected to the base 302, and the other end is rotatably connected relative to the base 302. The ring 303 is rotated to abut against the end cover 200 to seal the end cover 200. There are multiple lock buckles 301, and the multiple lock buckles 301 are evenly spaced around the periphery of the main body 100 to further seal the end cover 200.

[0052] Optionally, there may be four lock buckles 301 , and the number of lock buckles 301 is not specifically limited as long as the usage requirements can be met.

[0053] Optionally, the second end 102 of the main body 100 further includes a grid 304, the grid 304 includes a side portion arranged around the axis, one end of the side portion is fixedly connected to the main body 100, and the other end of the side portion includes a bottom fixedly connected to the side portion. During use, the grid 304 is used to prevent large objects from falling into the reactor.

[0054] An embodiment of the second aspect of the present application further provides a reaction kettle, comprising the above reaction kettle sealing cover.

[0055] In the embodiment provided in the present application, the reactor includes a reactor sealing cover, which includes a ring-shaped main body 100, which is sleeved on the reactor to seal the reactor. The main body 100 includes a first end 101 and a second end 102 that are relatively arranged along the axis of the main body 100, wherein the end cover 200 is covered on the first end 101 and rotatably connected to one side of the first end 101. The end surface of the first end 101 away from the second end 102 is concave to form a groove 103, and the groove 103 is used to place the sealing part 104, so that the sealing part 104 fills the gap between the end cover 200 and the first end 101 of the main body 100, and the main body 100 and the end cover 200 are sealed and connected through the sealing part 104, thereby reducing the leakage of corrosive and explosive unstable gases generated in the reactor during the production process, reducing resource waste and protecting the environment.

[0056] Optionally, the reactor further includes a pressure detection element and a pressure regulating element. The pressure detection element can be selected and installed in combination with the physical and chemical properties of the sealing part 104 and the saturated vapor pressure to detect the pressure in the reactor.

[0057] Through the monitoring of the pressure detection unit, the pressure regulating element can adjust the pressure in the kettle body to keep the volatile gas pressure of the kettle body within a certain range, realize the functional detection of the sealing cover of the entire reactor, and ensure that the seal is continuously effective.

[0058] Although the present application has been described with reference to preferred embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present application. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there are no structural conflicts. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A sealing cover for a reaction kettle, characterized in that: The reactor sealing cover comprises: The main body is annular, and includes a first end and a second end that are oppositely arranged along the axis of the main body, and an end surface of the first end that is away from the second end is concave to form a groove; an end cover, which is disposed on the first end and rotatably connected to one side of the first end; A sealing portion is located in the groove so that the main body and the end cover are sealed and connected through the sealing portion.

2. The sealing cover of the reactor according to claim 1, characterized in that: The width of the groove is 0.7 to 0.8 times the maximum thickness of the sealing portion.

3. The sealing cover of the reactor according to claim 1, characterized in that: The ratio of the sealing portion height to the groove depth is 10:9 to 10:

6.

4. The sealing cover of the reactor according to claim 1, characterized in that: When the end cover is not disposed on the first end, the sealing portion includes a protruding portion, and the protruding portion is disposed protruding from an end surface of the first end away from the second end.

5. The sealing cover of the reactor according to claim 4, characterized in that: The height of the protrusion does not exceed 4 mm.

6. The sealing cover of the reactor according to claim 1, characterized in that: The shape of the groove includes rectangle and trapezoid.

7. The sealing cover of the reactor according to claim 1, characterized in that: The end cover comprises a rotating portion which is relatively arranged at a side of the first end away from the groove, and the end cover is rotatable relative to the rotating portion.

8. The sealing cover of the reactor according to claim 7, characterized in that: It also includes a limiting portion, which is arranged on the peripheral side of the first end opposite to the rotating portion, and the limiting portion protrudes from the first end in a direction away from the main body to abut against the end cover.

9. The sealing cover of the reactor according to claim 7, characterized in that: It also includes a sealing flange, which is located at the second end and protrudes in a direction perpendicular to the axis.

10. A reaction kettle, characterized in that: It comprises the sealing cover of the reactor as described in any one of claims 1 to 9.