Reaction device for new material processing
By introducing components such as inner kettle, discharge pipe, scraper and stirring rod into the reactor, the inner wall is scraped and stirred by using gears and motor drives, the problem of low cleaning efficiency of traditional reactors on sticky materials is solved, and the problem of traditional reactors is significantly improved. Improves cleaning efficiency.
Patent Information
- Application Number
- CN202421070134.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-16
AI Technical Summary
During the cleaning process of traditional reactors, the erosion effect of the materials with strong viscosity is poor, resulting in a long cleaning time and affecting the efficiency of the reactor.
A reaction device for processing new materials was designed, using components such as inner kettle, discharge pipe, driven gear, driving gear, scraper and mixing rod to scrape the inner wall by driving the rotation of gears and scrapers by the motor. and stir to improve the rinsing efficiency of the cleaning water.
It effectively improves the cleaning efficiency of the inner wall of the reactor, can quickly remove adhered materials, and improves the efficiency of the kettle body.
Smart Images

Figure CN222305800U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of reaction devices, and in particular to a reaction device for processing new materials. Background Art
[0002] Reactors are broadly understood as containers for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are achieved. Reactors are widely used in the fields of petroleum, chemical industry, rubber, pesticides, dyes, medicine and food. They are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization and condensation.
[0003] During the use of the reactor, it needs to be cleaned after a single use, and it can be used again after cleaning. Therefore, the cleaning effect and efficiency of the reactor directly affect the use of the reactor. The traditional reactor cleaning is to inject cleaning water into the reactor body, and the cleaning water is driven to flow by the high-speed rotation of the stirring blade to clean the inside of the reactor body. However, the flowing cleaning water is effective in flushing the materials adhered to the inner wall of the reactor body. When encountering highly viscous materials, the materials cannot be flushed down quickly, and a long time is required to complete the cleaning operation, which is not conducive to the use efficiency of the reactor. Utility Model Content
[0004] In order to solve the problem that the flowing cleaning water is not effective in flushing the materials adhered to the inner wall of the reactor, but when encountering highly viscous materials, the materials cannot be quickly flushed off and a long time is required to complete the cleaning operation, which is not conducive to the use efficiency of the reactor, the present application provides a reaction device for new material processing.
[0005] The present application provides a new material processing reaction device using the following technical solution:
[0006] A reaction device for processing new materials comprises a reaction kettle, wherein an inner kettle is arranged inside the reaction kettle, a discharge pipe is arranged on the bottom surface of the inner kettle, a driven gear is sleeved on the outer wall of the discharge pipe, a second motor is arranged on the inner bottom wall of the reaction kettle, a driving gear is sleeved on the output end of the second motor, the driving gear is meshed and connected with the driven gear, a top cover is arranged on the top surface of the reaction kettle, a rotating rod is arranged inside the inner kettle, and a scraper is sleeved on the outer wall of the rotating rod.
[0007] Preferably, the top end of the rotating rod passes through the top cover and extends upward to be connected to the output end of the first motor. The first motor is externally sleeved with a casing, and the casing is detachably connected to the top cover. The outer wall of the rotating rod is sleeved with a stirring rod.
[0008] Preferably, the inner wall of the reaction kettle is provided with an outer ring, and two outer rings are provided and distributed parallel to each other up and down. The inner walls of the two outer rings are provided with grooves, and the outer wall of the inner kettle is provided with two inner rings, and the two inner rings are slidably connected to the two grooves respectively.
[0009] Preferably, a feed pipe and a water inlet are provided at both ends of the top cover, and both the feed pipe and the water inlet are connected to the inner kettle. The bottom of the discharge pipe passes through the reactor and extends downward to be connected to a solenoid valve.
[0010] Preferably, the outer wall of the reactor is provided with a plurality of legs equidistantly distributed in a circle.
[0011] In summary, this application includes the following beneficial technical effects:
[0012] The output end of the second motor drives the driving gear to rotate, and since the driving gear is meshed with the driven gear, the driven gear drives the discharge pipe to rotate, and the rotation of the discharge pipe drives the inner kettle to rotate, and the rotation of the inner kettle drives the two inner rings to rotate inside the two grooves respectively, and the cleaning water is transported to the inside of the inner kettle through the water inlet, and the cleaning water is driven to rotate by the rotation of the inner kettle. At the same time, the output end of the first motor drives the rotating rod to rotate, and the rotation of the rotating rod drives the scraper and the stirring rod to rotate. The inner wall of the inner kettle is scraped by the rotation of the scraper, and the residue on the inner wall can be scraped off. The rotation of the inner kettle and the stirring rod enable the cleaning water to flush the inner wall and the stirring rod of the inner kettle, thereby effectively improving the cleaning efficiency of the inner kettle. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural front view of an embodiment of the application;
[0014] Figure 2 is a structural cross-sectional view of an embodiment of the application;
[0015] Figure 3 is a schematic structural diagram of the inner ring of the embodiment of the application;
[0016] Figure 4 It is a schematic diagram of the structure of the scraper and the stirring rod of the embodiment of the application.
[0017] Explanation of the accompanying drawings: 1. Reactor; 2. Support leg; 3. Solenoid valve; 4. Discharge pipe; 5. Water inlet; 6. Casing; 7. Feed pipe; 8. Second motor; 9. Driving gear; 10. Inner reactor; 11. Driven gear; 12. Outer ring; 13. Groove; 14. Inner ring; 15. Rotating rod; 16. First motor; 17. Scraper; 18. Stirring rod; 19. Top cover. DETAILED DESCRIPTION
[0018] The following is combined with Figure 1-4 This application is described in further detail.
[0019] The present application discloses a new material processing reaction device, referring to Figure 1-Figure 3 , including a reactor 1, an inner reactor 10 is movably provided inside the reactor 1, a discharge pipe 4 is fixedly provided on the bottom surface of the inner reactor 10, the bottom of the discharge pipe 4 penetrates the reactor 1, and is extended downwardly to be connected with a solenoid valve 3, the discharge pipe 4 is rotatably connected to the reactor 1, a driven gear 11 is fixedly sleeved on the outer wall of the discharge pipe 4, a second motor 8 is detachably provided on the inner bottom wall of the reactor 1, a driving gear 9 is fixedly sleeved on the output end of the second motor 8, and the driving gear 9 is meshedly connected with the driven gear 11, a top cover 19 is fixedly provided on the top surface of the reactor 1, a feed pipe 7 and a water inlet 5 are fixedly provided at both ends of the top cover 19, and both the feed pipe 7 and the water inlet 5 are connected with the inner reactor 10, a plurality of legs 2 equidistantly distributed in a circumferential shape are fixedly provided on the outer wall of the reactor 1, and a plurality of legs 2 equidistantly distributed in a circumferential shape are fixedly provided on the inner wall of the reactor 1 There are two outer rings 12, which are distributed in parallel up and down. The inner walls of the two outer rings 12 are each provided with a groove 13. The outer wall of the inner kettle 10 is fixedly sleeved with two inner rings 14. The two inner rings 14 are respectively slidably connected to the two grooves 13, and the output end of the second motor 8 drives the driving gear 9 to rotate. Since the driving gear 9 is meshed with the driven gear 11, the driven gear 11 drives the discharge pipe 4 to rotate, and the rotation of the discharge pipe 4 drives the inner kettle 10 to rotate. The rotation of the inner kettle 10 drives the two inner rings 14 to rotate inside the two grooves 13 respectively, and the cleaning water is transported to the inside of the inner kettle 10 through the water inlet 5. The cleaning water is driven to rotate by the rotation of the inner kettle 10, so as to achieve the effect of cleaning the inner kettle 10.
[0020] Reference Figure 1 and Figure 4 The inner kettle 10 is provided with a rotating rod 15, and a scraper 17 is fixedly sleeved on the outer wall of the rotating rod 15. The top end of the rotating rod 15 passes through the top cover 19 and extends upward to be connected with the output end of the first motor 16. The outer sleeve of the first motor 16 is provided with a casing 6, and the casing 6 is detachably connected to the top cover 19. The outer wall of the rotating rod 15 is fixedly sleeved with a stirring rod 18, and the rotating rod 15 is driven to rotate by the output end of the first motor 16. The rotation of the rotating rod 15 drives the scraper 17 and the stirring rod 18 to rotate. When the material is heated and reacted in the reactor 1, The rotation of the scraper 17 can scrape off the material adhering to the inner wall of the inner kettle 10 to prevent material waste, and the rotation of the stirring rod 18 can make the material mixing reaction more complete. When the cleaning water cleans the inside of the inner kettle 10, the inner wall of the inner kettle 10 is scraped by the rotation of the scraper 17 to scrape off the residue on the inner wall. The rotation of the inner kettle 10 and the stirring rod 18 allow the cleaning water to flush the inner wall of the inner kettle 10 and the stirring rod 18, effectively improving the cleaning efficiency of the inner kettle 10.
[0021] The implementation principle of the reaction device for processing new materials in the embodiment of the present application is as follows: when in use, the output end of the second motor 8 drives the driving gear 9 to rotate. Since the driving gear 9 is meshed and connected with the driven gear 11, the driven gear 11 drives the discharge pipe 4 to rotate, and the rotation of the discharge pipe 4 drives the inner kettle 10 to rotate. The rotation of the inner kettle 10 drives the two inner rings 14 to rotate inside the two grooves 13 respectively, and the cleaning water is transported to the inside of the inner kettle 10 through the water inlet 5. The cleaning water is driven to rotate by the rotation of the inner kettle 10, and at the same time, the rotating rod 15 is driven to rotate by the output end of the first motor 16. The rotation of the rotating rod 15 drives the scraper 17 and the stirring rod 18 to rotate. The inner wall of the inner kettle 10 is scraped by the rotation of the scraper 17, and the residue on the inner wall can be scraped off. The rotation of the inner kettle 10 and the rotation of the stirring rod 18 enable the cleaning water to flush the inner wall of the inner kettle 10 and the stirring rod 18, thereby effectively improving the cleaning efficiency of the inner kettle 10.
[0022] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0023] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0024] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
[0025] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A reaction device for processing new materials, comprising a reaction kettle (1), characterized in that: An inner kettle (10) is provided inside the reaction kettle (1), a discharge pipe (4) is provided on the bottom surface of the inner kettle (10), a driven gear (11) is sleeved on the outer wall of the discharge pipe (4), a second motor (8) is provided on the inner bottom wall of the reaction kettle (1), a driving gear (9) is sleeved on the output end of the second motor (8), the driving gear (9) is meshingly connected with the driven gear (11), a top cover (19) is provided on the top surface of the reaction kettle (1), a rotating rod (15) is provided inside the inner kettle (10), and a scraper (17) is sleeved on the outer wall of the rotating rod (15).
2. A new material processing reaction device according to claim 1, characterized in that: The top end of the rotating rod (15) passes through the top cover (19) and extends upward to be connected to the output end of the first motor (16). The first motor (16) is externally sheathed with a casing (6), and the casing (6) is detachably connected to the top cover (19). The outer wall of the rotating rod (15) is sheathed with a stirring rod (18).
3. A new material processing reaction device according to claim 1, characterized in that: The inner wall of the reaction kettle (1) is provided with an outer ring (12), two outer rings (12) are provided and are parallelly distributed up and down, and the inner walls of the two outer rings (12) are both provided with grooves (13). The outer wall of the inner kettle (10) is provided with two inner rings (14), and the two inner rings (14) are respectively slidably connected to the two grooves (13).
4. A new material processing reaction device according to claim 1, characterized in that: A feed pipe (7) and a water inlet (5) are provided at both ends of the top cover (19), and both the feed pipe (7) and the water inlet (5) are connected to the inner kettle (10). The bottom of the discharge pipe (4) passes through the reaction kettle (1) and extends downward to be connected to a solenoid valve (3).
5. The new material processing reaction device according to claim 1, characterized in that: The outer wall of the reaction kettle (1) is provided with a plurality of supporting legs (2) which are equidistantly distributed in a circular shape.