Anti-bubble prepreg carcass drying device
By introducing a technology combining a scraping mechanism and multiple heating drums into the prepreg carcass drying device, the problem of incomplete removal of bubbles on the carcass surface is solved, and a more efficient drying effect is achieved, ensuring the performance of the coil material and appearance quality.
Patent Information
- Application Number
- CN202420626840.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The existing prepreg carcass drying devices do not thoroughly remove bubbles on the carcass surface, which affects the performance and appearance of the coil material.
A pre-preg carcass drying device for anti-air bubbles is designed, and a technology of combining a scraper mechanism and multiple heating drums is used. The scraper mechanism rotates in the heating drum through the combination of slide grooves, connecting rods, sliders and scrapers. When scraping off the bubbles, multiple heating drums poke the bubbles through the debubbles, and improve drying efficiency through the ventilation unit.
Effectively remove bubbles on the carcass surface, improve drying effect and efficiency, and ensure the performance and appearance quality of the coil.
Smart Images

Figure CN222306327U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of drying equipment, in particular to a bubble-proof prepreg tire body drying device. Background Art
[0002] Waterproof membranes are mainly used in building walls, roofs, tunnels, roads, landfills, etc. They are flexible building materials that can be rolled into a roll to prevent external rainwater and groundwater leakage. As a leak-free connection between the engineering foundation and the building, they are the first barrier to waterproofing the entire project and play a vital role in the entire project. The carcass needs to be dried during processing to complete the entire processing process.
[0003] At present, in the production process of waterproof membrane, the carcass needs to go through two treatment processes: pre-impregnation and coating. During the pre-impregnation process, bubbles will be generated on the carcass. After the pre-impregnation is completed, bubbles will remain on the carcass. Direct coating will affect the performance and appearance of the membrane.
[0004] For example, the prepreg carcass drying device disclosed in Chinese patent CN215809937U includes a heating mechanism, and the key is that the drying device also includes a frame frame arranged between the prepreg tank and the coating tank, and a driving mechanism fixed on the frame frame, and the heater includes a first heating roller and a second heating roller arranged on the frame frame and parallel to each other, the first heating roller is located between the prepreg tank and the second heating roller, and the first heating roller and the second heating roller both form a transmission match with the driving mechanism. The problem that bubbles are generated on the carcass during the prepreg process in the related art, bubbles remain on the carcass after the prepreg is completed, and direct coating treatment will affect the performance and appearance of the coil is solved.
[0005] However, the prepreg carcass drying device performs two drying operations on the carcass to remove bubbles on the carcass surface, which is not effective enough. Simply relying on two drying operations is not enough to remove bubbles thoroughly.
[0006] Therefore, we propose an anti-bubble prepreg carcass drying device to solve the above problems. Utility Model Content
[0007] The utility model aims to provide a bubble-proof prepreg carcass drying device to solve the problems raised in the above-mentioned background technology.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-bubble prepreg carcass drying device, comprising a drying box and a cover plate, the cover plate is clamped on the upper surface of the drying box, a feed trough is penetrated in the middle of the left side of the drying box, a feed column is fixedly installed on the left side of the feed trough, a discharge trough is penetrated in the lower part of the right side of the drying box, a discharge column is fixedly installed on the right side of the discharge trough, a bubble scraping mechanism is arranged inside the drying box, and a drying mechanism is arranged inside the drying box;
[0009] The bubble scraping mechanism includes a slide groove, a connecting rod, a slider, a bubble scraping plate and a connecting column. The slide groove is opened on the inner wall of the drying box, the slider is installed on the inner wall of the slide groove, the connecting rod is fixedly installed on the side of the slider, the bubble scraping plate is fixedly installed on the side of the slider, and the connecting column is fixedly installed on the surface of one end of the connecting rod.
[0010] Preferably, the drying mechanism includes a heating unit and a ventilation unit, and the heating unit includes a first drive motor, a first transmission shaft, a first heating roller, a second drive motor, a second transmission shaft, a second heating roller, a defoaming bump, a third drive motor, a third transmission shaft, a third heating roller, a fourth drive motor, a fourth transmission shaft and a fourth heating roller, the first drive motor is fixedly installed on the back of the drying box, the first transmission shaft is fixedly installed on the output end of the first drive motor, the first heating roller is fixedly installed on the outer surface of the first drive motor, the second drive motor is fixedly installed on the back of the drying box, the second transmission shaft is fixedly installed on the output end of the second drive motor, the second heating roller is fixedly installed on the outer surface of the second transmission shaft, the third drive motor is fixedly installed on the back of the drying box, the third transmission shaft is fixedly installed on the output end of the third drive motor, the third heating roller is fixedly installed on the outer surface of the third transmission shaft, the fourth drive motor is fixedly installed on the back of the drying box, the fourth transmission shaft is fixedly installed on the output end of the fourth drive motor, and the fourth heating roller is fixedly installed on the outer surface of the fourth transmission shaft.
[0011] Preferably, the ventilation unit includes a fan slot, a side fixed fan, a fixed frame, a dustproof plate, ventilation holes and a top fixed fan, the fan slot passes through the lower front part of the drying box, the side fixed fan is fixedly installed on the inner wall of the fan slot, the fixed frame is fixedly installed on the lower front part of the drying box, the dustproof plate is fixedly installed on the inner wall of the fixed frame, the ventilation holes pass through the front of the dustproof plate, and the top fixed fan is fixedly installed on the upper surface of the cover plate.
[0012] Preferably, support columns are fixedly installed on the bottom surface of the drying box, and support bases are fixedly installed on the bottom surfaces of the support columns. The support columns are symmetrically distributed at the four corners of the bottom surface of the drying box, and the four support columns provide good and stable support for the entire drying box.
[0013] Preferably, four axial holes are passed through the back of the drying box, and the first transmission shaft, the second transmission shaft, the third transmission shaft, and the fourth transmission shaft are distributed through the corresponding axial holes and are fixedly connected to the output ends of the first drive motor, the second drive motor, the third drive motor, and the fourth drive motor.
[0014] Preferably, the fan slots are symmetrically distributed on the front and back lower parts of the drying box, the upper surface of the cover plate is penetrated by the fan slots, the top fixed fan is fixedly installed on the inner wall of the fan slots penetrated by the upper surface of the cover plate, and the side fixed fans fixedly installed on the inner walls of the fan slots on both sides can supply air from the bottom and discharge air from the top fixed fan to ensure airflow movement and improve the drying effect.
[0015] Preferably, debubbling bumps are fixedly installed at equal intervals on the outer surface of the second heating roller, and the middle position of the outer surface of the debubbling bumps is convex. When the tire body contacts the outer surface of the second heating roller, the debubbling bumps can puncture and remove bubbles on the tire body surface to prevent the retention of bubbles.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The bubble-proof prepreg carcass drying device is provided with a bubble scraping mechanism, which can push the connecting column when the heating roller rotates to transport the carcass and heats it, so that the connecting rod pushes the slider to move on the inner wall of the slide groove, so that the bubble scraping plate contacts the surface of the carcass to scrape and remove the bubbles remaining on the surface, thereby improving the drying effect.
[0018] 2. The anti-bubble prepreg carcass drying device is provided with four heating rollers to roll and transport the carcass for heating so that the carcass surface can be dried to improve the drying efficiency. Debubble protrusions are fixedly installed at equal intervals on the outer surface of the second heating roller so that some bubbles can be punctured and removed when the carcass enters the drying box. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the rotating mechanism structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the scraping foam unit of the utility model;
[0022] Figure 4 for Figure 3 Schematic diagram of the local enlarged structure at point A in the middle.
[0023] In the figure: 1, drying box; 101, feed trough; 102, feed column; 103, discharge trough; 104, discharge column; 2, support column; 201, support base; 3, cover plate; 4, shaft hole; 401, first drive motor; 402, first transmission shaft; 403, first heating roller; 404, second drive motor; 405, second transmission shaft; 406, second heating roller; 407, defoaming bump; 408, third drive motor The motor 409 is a third transmission shaft; the third heating roller 411 is a fourth driving motor; the fourth transmission shaft 413 is a fourth heating roller; the fourth sliding groove 415 is a connecting rod; the fourth sliding block 416 is a sliding block; the bubble scraper 417 is a bubble scraper; the connecting column 419 is a fan slot; the side fixed fan 421 is a fixed frame; the dustproof plate 422 is a dustproof plate; the ventilation hole 424 is a top fixed fan. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0026] Embodiment 1: A bubble-proof prepreg carcass drying device comprises a drying box 1 and a cover plate 3, the cover plate 3 is clamped on the upper surface of the drying box 1, a feed trough 101 is penetrated in the middle of the left side of the drying box 1, a feed column 102 is fixedly installed on the left side of the feed trough 101, a discharge trough 103 is penetrated in the lower part of the right side of the drying box 1, a discharge column 104 is fixedly installed on the right side of the discharge trough 103, a bubble scraping mechanism is arranged inside the drying box 1, and a drying mechanism is arranged inside the drying box 1;
[0027] The bubble scraping mechanism includes a slide 414, a connecting rod 415, a slider 416, a bubble scraping plate 417 and a connecting column 418. The slide 414 is opened on the inner wall of the drying box 1, the slider 416 is installed on the inner wall of the slide 414, the connecting rod 415 is fixedly installed on the side of the slider 416, the bubble scraping plate 417 is fixedly installed on the side of the slider 416, and the connecting column 418 is fixedly installed on the surface of one end of the connecting rod 415. The outer surface of the second heating roller 406 is fixedly installed with debubble protrusions 407 at equal intervals. The middle position of the outer surface of the debubble protrusion 407 is convex. By setting the bubble scraping mechanism, the connecting column 418 can be pushed when the heating roller rotates to transport the tire body and heats it, so that the connecting rod 415 pushes the slider 416 to move on the inner wall of the slide 414, so that the bubble scraping plate 417 contacts the tire body surface to scrape and remove the bubbles remaining on its surface to improve the drying effect.
[0028] The bottom surface of the drying box 1 is fixedly mounted with support columns 2 , and the bottom surface of the support columns 2 is fixedly mounted with support bases 201 . The support columns 2 are symmetrically distributed at the four corners of the bottom surface of the drying box 1 .
[0029] The carcass passes through the feed trough 101 from the feed column 102 and enters the drying box 1 for drying. The connecting column 418 is pushed to drive the connecting rod 415 to move, and the sliding block 416 is pushed on the inner wall of the slide groove 414 to drive the bubble scraper plate 417 to move so that the upper end of the bubble scraper plate 417 contacts the outer surface of the carcass to scrape and clean the bubbles on the outer surface to avoid the presence of bubbles affecting the drying effect of the carcass.
[0030] Embodiment 2: Based on embodiment 1, the drying mechanism includes a heating unit and a ventilation unit, the heating unit includes a first drive motor 401, a first transmission shaft 402, a first heating roller 403, a second drive motor 404, a second transmission shaft 405, a second heating roller 406, a defoaming bump 407, a third drive motor 408, a third transmission shaft 409, a third heating roller 410, a fourth drive motor 411, a fourth transmission shaft 412 and a fourth heating roller 413, the first drive motor 401 is fixedly installed on the back of the drying box 1, the first transmission shaft 402 is fixedly installed on the output end of the first drive motor 401, and the first heating roller 403 is fixedly installed on the first drive motor 4 01 outer surface, the second drive motor 404 is fixedly installed on the back of the drying box 1, the second transmission shaft 405 is fixedly installed on the output end of the second drive motor 404, the second heating roller 406 is fixedly installed on the outer surface of the second transmission shaft 405, the third drive motor 408 is fixedly installed on the back of the drying box 1, the third transmission shaft 409 is fixedly installed on the output end of the third drive motor 408, the third heating roller 410 is fixedly installed on the outer surface of the third transmission shaft 409, the fourth drive motor 411 is fixedly installed on the back of the drying box 1, the fourth transmission shaft 412 is fixedly installed on the output end of the fourth drive motor 411, and the fourth heating roller 413 is fixedly installed on the outer surface of the fourth transmission shaft 412.
[0031] Four axial holes 4 are penetrated through the back of the drying box 1, and the first transmission shaft 402, the second transmission shaft 405, the third transmission shaft 409 and the fourth transmission shaft 412 are distributed through the corresponding axial holes 4 and are fixedly connected to the output ends of the first drive motor 401, the second drive motor 404, the third drive motor 408 and the fourth drive motor 411. By setting four heating rollers to roll and transport the tire body for heating, the surface of the tire body can be dried to improve the drying efficiency, and degassing protrusions 407 are fixedly installed at equal intervals on the outer surface of the second heating roller 406, so that some bubbles can be punctured and removed when the tire body enters the drying box 1.
[0032] The ventilation unit includes a fan slot 419, a side fixed fan 420, a fixed frame 421, a dustproof plate 422, a ventilation hole 423 and a top fixed fan 424. The fan slot 419 runs through the lower front part of the drying box 1, the side fixed fan 420 is fixedly installed on the inner wall of the fan slot 419, the fixed frame 421 is fixedly installed on the lower front part of the drying box 1, the dustproof plate 422 is fixedly installed on the inner wall of the fixed frame 421, the ventilation hole 423 runs through the front of the dustproof plate 422, and the top fixed fan 424 is fixedly installed on the upper surface of the cover plate 3. The fan slots 419 are symmetrically distributed on the front and back lower parts of the drying box 1, the upper surface of the cover plate 3 is penetrated by the fan slot 419, and the top fixed fan 424 is fixedly installed on the inner wall of the fan slot 419 that runs through the upper surface of the cover plate 3.
[0033] The first drive motor 401, the second drive motor 404, the third drive motor 408 and the fourth drive motor 411 respectively work to drive the first transmission shaft 402, the second transmission shaft 405, the third transmission shaft 409 and the fourth transmission shaft 412 to rotate, thereby respectively driving the first heating roller 403, the third heating roller 410 and the fourth heating roller 413 to rotate. The tire body enters the distribution from the feed trough 101, bypasses the outer surface of the second heating roller 406, reaches the outer surface of the first heating roller 403, and then reaches the outer surface of the third heating roller 410. Finally, it passes through the outer surface of the fourth heating roller 413 and is discharged from the discharge trough 103. The defoaming protrusion 407 installed on the outer surface of the second heating roller 406 punctures and removes the bubbles on the outer surface of the tire body. When the tire body is transported and dried on the outer surface of the heating roller, the side fixed fan 420 and the top fixed fan 424 are connected to the power supply to rotate. The side fixed fan 420 supplies air from the lower side through the inside of the drying box 1 and is discharged from the top fixed fan 424 to improve the drying efficiency.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. An anti-bubble prepreg carcass drying device, comprising a drying box (1) and a cover plate (3), the cover plate (3) being snap-connected to the upper surface of the drying box (1), a feed trough (101) penetrating the middle position of the left side of the drying box (1), a feed column (102) being fixedly installed on the left side of the feed trough (101), a discharge trough (103) penetrating the lower part of the right side of the drying box (1), a discharge column (104) being fixedly installed on the right side of the discharge trough (103), and characterized in that: The drying box (1) is provided with a bubble scraping mechanism inside, and the drying box (1) is provided with a drying mechanism inside; The bubble scraping mechanism comprises a slide groove (414), a connecting rod (415), a slider (416), a bubble scraping plate (417) and a connecting column (418); the slide groove (414) is opened on the inner wall of the drying box (1); the slider (416) is installed on the inner wall of the slide groove (414); the connecting rod (415) is fixedly installed on the side of the slider (416); the bubble scraping plate (417) is fixedly installed on the side of the slider (416); and the connecting column (418) is fixedly installed on the surface of one end of the connecting rod (415).
2. The anti-bubble prepreg carcass drying device according to claim 1, characterized in that: The drying mechanism comprises a heating unit and a ventilation unit, wherein the heating unit comprises a first driving motor (401), a first transmission shaft (402), a first heating roller (403), a second driving motor (404), a second transmission shaft (405), a second heating roller (406), a defoaming protrusion (407), a third driving motor (408), a third transmission shaft (409), a third heating roller (410), a fourth driving motor (411), a fourth transmission shaft (412) and a fourth heating roller (413), wherein the first driving motor (401) is fixedly mounted on the back of the drying box (1), the first transmission shaft (402) is fixedly mounted on the output end of the first driving motor (401), the first heating roller (403) is fixedly mounted on the outer surface of the first driving motor (401), and the third driving motor (408) is fixedly mounted on the output end of the first driving motor (401). The second drive motor (404) is fixedly mounted on the back of the drying box (1), the second transmission shaft (405) is fixedly mounted on the output end of the second drive motor (404), the second heating roller (406) is fixedly mounted on the outer surface of the second transmission shaft (405), the third drive motor (408) is fixedly mounted on the back of the drying box (1), the third transmission shaft (409) is fixedly mounted on the output end of the third drive motor (408), the third heating roller (410) is fixedly mounted on the outer surface of the third transmission shaft (409), the fourth drive motor (411) is fixedly mounted on the back of the drying box (1), the fourth transmission shaft (412) is fixedly mounted on the output end of the fourth drive motor (411), and the fourth heating roller (413) is fixedly mounted on the outer surface of the fourth transmission shaft (412).
3. The anti-bubble prepreg carcass drying device according to claim 2, characterized in that: The ventilation unit comprises a fan slot (419), a side fixed fan (420), a fixed frame (421), a dustproof plate (422), a ventilation hole (423) and a top fixed fan (424); the fan slot (419) runs through the lower front portion of the drying box (1); the side fixed fan (420) is fixedly mounted on the inner wall of the fan slot (419); the fixed frame (421) is fixedly mounted on the lower front portion of the drying box (1); the dustproof plate (422) is fixedly mounted on the inner wall of the fixed frame (421); the ventilation hole (423) runs through the front of the dustproof plate (422); and the top fixed fan (424) is fixedly mounted on the upper surface of the cover plate (3).
4. The anti-bubble prepreg carcass drying device according to claim 1, characterized in that: The bottom surface of the drying box (1) is fixedly mounted with a support column (2), the bottom surface of the support column (2) is fixedly mounted with a support base (201), and the support columns (2) are symmetrically distributed at the four corners of the bottom surface of the drying box (1).
5. The anti-bubble prepreg carcass drying device according to claim 2, characterized in that: The drying box (1) has four shaft holes (4) extending through the back thereof, and the first transmission shaft (402), the second transmission shaft (405), the third transmission shaft (409), and the fourth transmission shaft (412) pass through corresponding shaft holes (4) and are fixedly connected to the output ends of the first drive motor (401), the second drive motor (404), the third drive motor (408), and the fourth drive motor (411).
6. The anti-bubble prepreg carcass drying device according to claim 3, characterized in that: The fan slots (419) are symmetrically distributed on the front and rear lower parts of the drying box (1); the upper surface of the cover plate (3) is penetrated by the fan slots (419); and the top fixed fan (424) is fixedly mounted on the inner wall of the fan slots (419) penetrated by the upper surface of the cover plate (3).
7. The anti-bubble prepreg carcass drying device according to claim 2, characterized in that: Debubbling convex blocks (407) are fixedly mounted on the outer surface of the second heating roller (406) in a sequence and at equal intervals, and the middle position of the outer surface of the debubbling convex block (407) is convex.
Citation Information
Patent Citations
Prepreg carcass drying device
CN215809937U