Monitoring image cleaning device
By designing a water spray component and wiping mechanism for the monitoring image cleaning device, the problem of monitoring cameras being splashed with mud was solved, achieving automated cleaning and improving the safety and efficiency of tunnel boring machine construction.
Patent Information
- Application Number
- CN202421028399.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-11
AI Technical Summary
During tunnel boring machine (TBM) construction, surveillance cameras are easily splashed with mud, making them difficult to clean in a timely manner. This affects the judgment of the muck discharge situation, leading to fluctuations in soil pressure and increased labor costs.
A monitoring image cleaning device was designed, comprising a water spraying component and a wiping mechanism. It utilizes an arc-shaped water spray pipe and a gear structure to achieve automatic cleaning, and combines a motor-driven arc-shaped adjusting ring and a stabilizing component to ensure cleaning effectiveness and unobstructed view.
It enables automated cleaning of surveillance cameras, avoids obstruction of view, improves timely judgment of slag discharge, and reduces labor and time costs.
Smart Images

Figure CN222306575U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of monitoring image cleaning, in particular to a monitoring image cleaning device. Background Art
[0002] The shield screw conveyor is a mechanical device used by the shield machine to discharge slag during shield tunneling construction. During the excavation process in water-rich strata, the slag has a high water content and the slag is thin, which is prone to mud splashing. In order to discharge slag smoothly, it is necessary to observe the slag discharge of the screw conveyor in time to control the screw conveyor speed and gate opening and closing degree. Therefore, it is necessary to install monitoring to observe the excavation of the screw conveyor in real time.
[0003] At present, only monitoring cameras are set up to monitor the slag discharge of the screw conveyor. During the shield advancement process, the water in front gathers in the soil bin, and the slag will splash or even gush out through the screw conveyor. The monitoring is blocked by mud and cannot judge the current slag discharge situation in time, so it is impossible to adjust the correct screw conveyor speed and gate opening and closing in time, resulting in a large instantaneous change in the soil bin pressure, disturbing the soil body, causing the next ring to discharge excessive soil, and even causing surface settlement. On the other hand, personnel need to be arranged to check whether the monitoring is affected at any time, and flush it with a water pipe when necessary, which invisibly increases manpower and time costs. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a monitoring image cleaning device which can clean the monitoring camera of a screw conveyor.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions: a monitoring image cleaning device, involving a support frame and a monitoring camera arranged on the support frame, and also including a water spray assembly, the water spray assembly at least including a first arc-shaped water spray pipe and a first gear, and the first arc-shaped water spray pipe is also provided with a first arc-shaped rack meshing with the first gear along its own arc-shaped trajectory, two arc-shaped bars with the same arc-shaped trajectory as the first arc-shaped water spray pipe are provided on the shell of the monitoring camera, the first gear is rotatably arranged on the shell of the monitoring camera, and the two sides of the first arc-shaped water spray pipe are respectively slidably connected with the two arc-shaped bars.
[0006] Furthermore, the water spray assembly also includes a second arc-shaped water spray pipe that is slidably arranged on the first arc-shaped water spray pipe along the arc-shaped trajectory of the first arc-shaped water spray pipe, and the second arc-shaped water spray pipe is also provided with a second arc-shaped rack meshing with the first gear along its own arc-shaped trajectory, and the first arc-shaped rack and the second arc-shaped rack are connected end to end.
[0007] Furthermore, the first arc-shaped water spray pipe and the second arc-shaped water spray pipe are both provided with limit blocks, and the two limit blocks can abut against each other to ensure that the first arc-shaped rack and the second arc-shaped rack are connected end to end during recovery.
[0008] Furthermore, it also includes a wiping mechanism, which includes at least a wiping component for wiping the lens of the surveillance camera and a stabilizing component for keeping the surveillance camera stable during wiping.
[0009] Furthermore, the wiping assembly and the stabilizing assembly each include two support rods and an arc-shaped adjustment ring rotatably disposed on the support rods, and the wiping assembly also includes a wiping piece disposed on the arc-shaped adjustment ring, and the stabilizing assembly also includes a stabilizing piece disposed on the arc-shaped adjustment ring.
[0010] Furthermore, the wiping member includes a motor arranged on the arc-shaped adjustment ring, a connecting rod arranged at the output end of the motor, and a wiping cloth arranged on the connecting rod.
[0011] Furthermore, a ball is provided at the end of the connecting rod, the wiping cloth is provided on a connecting block, and a connecting groove for the ball to rotate is provided on the connecting block, and a plurality of springs are connected between the ball and the connecting groove.
[0012] Furthermore, the stabilizing member includes a supporting block and an arc-shaped block spaced apart on the supporting block and capable of supporting the surveillance camera.
[0013] Furthermore, the wiping component and the stabilizing component are symmetrically arranged on both sides of the surveillance camera, and the support frame is also provided with a driving mechanism for adjusting the positions of the wiping component and the stabilizing component.
[0014] Furthermore, the driving mechanism includes two driving components, each of which includes two linear racks slidably arranged on the support frame, a second gear rotatably arranged on the support frame and meshing with the two linear racks, and one support rod of the wiping component is connected to one linear rack, and one support rod of the stabilizing component is connected to another linear rack.
[0015] The beneficial effects of the utility model are embodied in:
[0016] The monitoring image cleaning device of the utility model is provided with a water spray assembly, which includes a first arc-shaped water spray pipe and a first gear. An arc-shaped bar is provided on the shell of the monitoring camera. The first arc-shaped water spray pipe can slide on the arc-shaped bar through the rotation of the first gear, so that the first arc-shaped water spray pipe can slide out and spray water, thereby realizing the cleaning operation of the monitoring camera. The sliding effect of the first arc-shaped water spray pipe makes the position of the first arc-shaped water spray pipe adjustable, which can prevent the first arc-shaped water spray pipe from blocking the line of sight of the monitoring camera when not in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of the monitoring image cleaning device of the utility model;
[0018] Figure 2 It is a side sectional view of the structure of the water spray assembly of the utility model;
[0019] Figure 3 This is a cross-sectional view of the wiping cloth connection structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the stabilizing member of the utility model;
[0021] Figure 5 This is a top view of the drive mechanism structure of the utility model;
[0022] The components in the accompanying drawings are marked as follows: 1. Support frame; 2. Monitoring camera; 201. Arc bar; 3. Water spray assembly; 301. First arc water spray pipe; 302. First gear; 303. First arc rack; 304. Second arc water spray pipe; 305. Second arc rack; 306. Limit block; 4. Wiping mechanism; 401. Wiping assembly; 4011. Support rod; 4012. Arc adjustment ring; 4013. Connecting rod; 4014. Wiping cloth; 4015. Sphere; 4016. Connecting block; 4017. Connecting groove; 4018. Spring; 4019. Support block; 4010. Arc block; 402. Stabilizing assembly; 5. Driving mechanism; 501. Linear rack; 502. Second gear. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0024] See also Figure 1 and Figure 2 .
[0025] The utility model monitoring image cleaning device relates to a support frame 1 and a monitoring camera 2 arranged on the support frame 1, and also includes a water spray component 3, the water spray component 3 at least includes a first arc-shaped water spray pipe 301 and a first gear 302, and the first arc-shaped water spray pipe 301 is also provided with a first arc-shaped rack 303 meshing with the first gear 302 along its own arc-shaped trajectory, two arc-shaped bars 201 with the same arc-shaped trajectory as the first arc-shaped water spray pipe 301 are provided on the shell of the monitoring camera 2, the first gear 302 is rotatably arranged on the shell of the monitoring camera 2, and the two sides of the first arc-shaped water spray pipe 301 are respectively slidably connected with the two arc-shaped bars 201.
[0026] The monitoring image cleaning device of the present invention is provided with a water spray component 3, which includes a first arc-shaped water spray pipe 301 and a first gear 302. An arc-shaped bar 201 is provided on the shell of the monitoring camera 2. The first arc-shaped water spray pipe 301 slides on the arc-shaped bar 201 through the rotation of the first gear 302, so that the first arc-shaped water spray pipe 301 slides out and sprays water, thereby realizing the cleaning operation of the monitoring camera 2. The sliding effect of the first arc-shaped water spray pipe 301 makes the position of the first arc-shaped water spray pipe 301 adjustable, which can prevent the first arc-shaped water spray pipe 301 from blocking the line of sight of the monitoring camera 2 when not in use. In this embodiment, the monitoring camera 2 is a waterproof camera, the first gear 302 can be driven by a motor to rotate, and the nozzle of the first arc-shaped water spray pipe 301 is arranged on the inner side of the first arc-shaped water spray pipe 301 facing the monitoring camera 2, and the first arc-shaped water spray pipe 301 can be connected to the original water pipe of the screw conveyor.
[0027] In one embodiment, see Figure 2 The water spray assembly 3 further includes a second arc-shaped water spray pipe 304 that is slidably arranged on the first arc-shaped water spray pipe 301 along the arc-shaped trajectory of the first arc-shaped water spray pipe 301, and the second arc-shaped water spray pipe 304 is also provided with a second arc-shaped rack 305 that meshes with the first gear 302 along its own arc-shaped trajectory, and the first arc-shaped rack 303 and the second arc-shaped rack 305 are connected end to end. With this design, the second arc-shaped water spray pipe 304 can be externally connected to the cleaning liquid to further clean the surveillance camera 2, and in this embodiment, the second arc-shaped water spray pipe 304 is slidably arranged in the middle position of the first arc-shaped water spray pipe 301, and the gear width of the first gear 302 is the sum of the gear widths of the first arc-shaped rack 303 and the second arc-shaped rack 305.
[0028] In one embodiment, see Figure 2The first arc-shaped water spray pipe 301 and the second arc-shaped water spray pipe 304 are both provided with limit blocks 306, and the two limit blocks 306 can abut against each other to ensure that the first arc-shaped rack 303 and the second arc-shaped rack 305 are connected end to end during recycling. The design is such that when the first gear 302 rotates, it first drives the first arc-shaped water spray pipe 301 to slide by meshing with the first arc-shaped rack 303, and the first arc-shaped water spray pipe 301 drives the second arc-shaped water spray pipe 304 to slide synchronously with it through the limit block 306, so that the first gear 302 directly meshes with the second arc-shaped rack 305 after meshing with the first arc-shaped rack 303, driving the second arc-shaped water spray pipe 304 to slide, so that its nozzle is facing the monitoring camera 2, and when recovering, the second arc-shaped water spray pipe 304 is first recovered by meshing with the second arc-shaped rack 305 through the first gear 302, and then directly meshes with the first arc-shaped rack 303 through the limit block 306 after the first gear 302 is meshed with the second arc-shaped rack 305 to recover the first arc-shaped water spray pipe 301.
[0029] In one embodiment, see Figure 1 , and also includes a wiping mechanism 4, the wiping mechanism 4 at least including a wiping component 401 for wiping the lens of the surveillance camera 2 and a stabilizing component 402 for wiping the wiping component 401 to keep the surveillance camera 2 stable during wiping. With this design, after the cleaning liquid is sprayed on the surveillance camera 2, the wiping mechanism 4 can further achieve a cleaning effect.
[0030] In one embodiment, see Figure 1 The wiping assembly 401 and the stabilizing assembly 402 both include two support rods 4011 and an arc-shaped adjustment ring 4012 rotatably disposed on the support rods 4011, and the wiping assembly 401 also includes a wiping member disposed on the arc-shaped adjustment ring 4012, and the stabilizing assembly 402 also includes a stabilizing member disposed on the arc-shaped adjustment ring 4012. With this design, the positions of the wiping member and the stabilizing member can be conveniently adjusted through the arc-shaped adjustment ring 4012 to block the sight line of the monitoring camera 2, and in this embodiment, the rotation adjustment of the arc-shaped adjustment ring 4012 can be achieved by a motor, and the center of the arc-shaped adjustment ring 4012 and the center of the monitoring camera 2 are on the same vertical line.
[0031] In one embodiment, see Figure 3 The wiping member includes a motor disposed on the arc-shaped adjusting ring 4012, a connecting rod 4013 disposed at the output end of the motor, and a wiping cloth 4014 disposed on the connecting rod 4013. This design drives the wiping cloth 4014 to rotate through the motor, thereby enhancing the cleaning effect.
[0032] In one embodiment, see Figure 3, a ball 4015 is disposed at the end of the connecting rod 4013, the wiping cloth 4014 is disposed on a connecting block 4016, and a connecting groove 4017 is also provided on the connecting block 4016 for the wiping cloth 4015 to rotate, and a plurality of springs 4018 are connected between the wiping cloth 4015 and the connecting groove 4017. With this design, through the cooperation of the connecting groove 4017, the ball 4015 and the spring 4018, the wiping cloth 4014 can rotate when in use, which conforms to the curved surface structure characteristics of the surveillance camera 2 and increases the cleaning area.
[0033] In one embodiment, see Figure 5 The stabilizing member includes a support block 4019 and an arc block 4010 which is arranged on the support block 4019 and can resist the monitoring camera 2. This design conforms to the curved surface structure characteristics of the monitoring camera 2 and is convenient for resisting the monitoring camera 2.
[0034] In one embodiment, see Figure 1 , the wiping component 401 and the stabilizing component 402 are symmetrically arranged on both sides of the monitoring camera 2, and the support frame 1 is also provided with a driving mechanism 5 for adjusting the positions of the wiping component 401 and the stabilizing component 402. In this design, the stabilizing component and the wiping component can be adjusted in position through the arc-shaped adjustment ring 4012 through the driving mechanism 5, and can contact the monitoring camera 2 after the position is adjusted, and in this embodiment, the wiping component 401 and the stabilizing component 402 are symmetrically arranged on the front and rear sides of the monitoring camera 2.
[0035] In one embodiment, see Figure 4 , the driving mechanism 5 includes two driving components, each of which includes two linear racks 501 slidably disposed on the support frame 1, a second gear 502 rotatably disposed on the support frame 1 and meshing with the two linear racks 501, and one of the support rods 4011 of the wiping component 401 is connected to one of the linear racks 501, and one of the support rods 4011 of the stabilizing component 402 is connected to another linear rack 501. With this design, when using the wiping mechanism 4, the wiping component 401 and the stabilizing component 402 are first rotated to a horizontal state, and then the two linear racks 501 are moved by rotating the second gear 502, driving the wiping component 401 and the stabilizing component 402 to move in the horizontal direction to contact the surveillance camera 2.
[0036] It should be noted that, without affecting normal water use, a tee is connected to the water pipe of the equipment bridge monitoring the screw conveyor, and two DN25 ball valves are installed on the tee. One of the ball valves is used for normal water use, and the other ball valve is connected to DN25 directly, and then to an electric two-way ball valve, and then to a PC6 / 8 / 10-DN25 external thread air pipe quick connector (or a DN25 pagoda connector). The joints of the above parts are wrapped with raw tape to prevent water leakage, and the water inlet pipe is connected to the camera position and fixed securely; the power cord of the electric two-copper ball valve is connected from the cable trough on the equipment bridge to the main control room to connect to the 24V power supply, and the control line is connected from the main control room to the piano table in the operation room and connected to the control switch.
[0037] It should be understood that the examples and implementation modes described herein are for illustrative purposes only and are not intended to limit the present invention. Those skilled in the art may make various modifications or changes based on the examples and implementation modes. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
[0038] It should be noted that if the embodiments of the present invention involve directional indications such as up, down, left, right, front, back, etc., then the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture as shown in the accompanying drawings. If the specific posture changes, the directional indication will also change accordingly.
[0039] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or schemes that satisfy both A and B. In addition, "multiple" refers to more than two. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
Claims
1. A monitoring image cleaning device, comprising a support frame (1) and a monitoring camera (2) arranged on the support frame (1), characterized in that: The invention also comprises a water spray assembly (3), wherein the water spray assembly (3) comprises at least a first arc-shaped water spray pipe (301) and a first gear (302), and the first arc-shaped water spray pipe (301) is also provided with a first arc-shaped rack (303) meshing with the first gear (302) along its own arc-shaped trajectory, and the housing of the monitoring camera (2) is provided with two arc-shaped bars (201) having the same arc-shaped trajectory as the first arc-shaped water spray pipe (301), the first gear (302) is rotatably provided on the housing of the monitoring camera (2), and the two sides of the first arc-shaped water spray pipe (301) are respectively slidably connected to the two arc-shaped bars (201).
2. The monitoring image cleaning device according to claim 1, characterized in that: The water spray assembly (3) further comprises a second arc-shaped water spray pipe (304) which is slidably arranged on the first arc-shaped water spray pipe (301) along the arc-shaped trajectory of the first arc-shaped water spray pipe (301), and the second arc-shaped water spray pipe (304) is also provided with a second arc-shaped rack (305) which is meshed with the first gear (302) along its own arc-shaped trajectory, and the first arc-shaped rack (303) and the second arc-shaped rack (305) are connected end to end.
3. The monitoring image cleaning device according to claim 2, characterized in that: The first arc-shaped water spray pipe (301) and the second arc-shaped water spray pipe (304) are both provided with limit blocks (306), and the two limit blocks (306) can abut against each other to ensure that the first arc-shaped rack (303) and the second arc-shaped rack (305) are connected end to end when being recycled.
4. The monitoring image cleaning device according to claim 1, characterized in that: It also includes a wiping mechanism (4), which includes at least a wiping component (401) for wiping the lens of the monitoring camera (2) and a stabilizing component (402) for keeping the monitoring camera (2) stable when the wiping component (401) is wiping.
5. The monitoring image cleaning device according to claim 4, characterized in that: The wiping assembly (401) and the stabilizing assembly (402) both include two support rods (4011) and an arc-shaped adjustment ring (4012) rotatably arranged on the support rods (4011), and the wiping assembly (401) also includes a wiping piece arranged on the arc-shaped adjustment ring (4012), and the stabilizing assembly (402) also includes a stabilizing piece arranged on the arc-shaped adjustment ring (4012).
6. The monitoring image cleaning device according to claim 5, characterized in that: The wiping member comprises a motor arranged on the arc-shaped adjustment ring (4012), a connecting rod (4013) arranged at the output end of the motor, and a wiping cloth (4014) arranged on the connecting rod (4013).
7. The monitoring image cleaning device according to claim 6, characterized in that: A ball (4015) is provided at the end of the connecting rod (4013), the wiping cloth (4014) is arranged on a connecting block (4016), and a connecting groove (4017) for the ball (4015) to rotate is also provided on the connecting block (4016), and a plurality of springs (4018) are connected between the ball (4015) and the connecting groove (4017).
8. The monitoring image cleaning device according to claim 5, characterized in that: The stabilizing member comprises a support block (4019) and an arc-shaped block (4010) spaced apart on the support block (4019) and capable of supporting the monitoring camera (2).
9. The monitoring image cleaning device according to claim 5, characterized in that: The wiping component (401) and the stabilizing component (402) are symmetrically arranged on both sides of the monitoring camera (2), and the support frame (1) is also provided with a driving mechanism (5) for adjusting the positions of the wiping component (401) and the stabilizing component (402).
10. The monitoring image cleaning device according to claim 9, characterized in that: The driving mechanism (5) comprises two driving components, each of which comprises two linear racks (501) slidably arranged on the support frame (1), a second gear (502) rotatably arranged on the support frame (1) and meshing with the two linear racks (501), and one of the supporting rods (4011) of the wiping component (401) is connected to one of the linear racks (501), and one of the supporting rods (4011) of the stabilizing component (402) is connected to another of the linear racks (501).