Surface cleaning device for recycling steel pipes
Through the automated cleaning device, the stepper motor and servo motor drive the drum brush to remove rust and mud on the surface of the steel pipe, solving the strength and stability problems affected by impurities in steel pipe recycling, and achieving efficient cleaning and environmental protection.
Patent Information
- Application Number
- CN202420716688.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Long-term exposure of steel pipes at the construction site leads to rust, reducing strength and stability, and contaminating with impurities such as soil and cement to affect reuse, lacking effective surface cleaning devices for recycling.
Design an automated cleaning device including shell, steel pipe introduction assembly and steel pipe cleaning assembly. Use stepper motors and servo motors to realize automatic feeding and surface cleaning of steel pipes. The roller brush uses wire bristles to remove stubborn impurities such as rust and mud, and integrates recycling tank collection. Impurities.
It realizes efficient cleaning of the steel pipe surface, improves cleaning efficiency, reduces labor costs, avoids environmental pollution, and enhances the recycling value and sustainable utilization of steel pipes.
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Figure CN222306726U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel pipe cleaning, in particular to a surface cleaning device for recycling steel pipes. Background Art
[0002] In recent years, with the accelerated advancement of China's urbanization process, various construction projects have been carried out in full swing. As an important building material, the demand for steel pipes has also shown a rapid growth trend. Steel pipes have been widely used in various engineering fields such as bridges, buildings, and roads due to their many advantages such as convenient construction, high strength, and reusability. However, with the continuous increase in the use of steel pipes, the problem of their recycling management has gradually become prominent, becoming a major problem that the industry needs to solve urgently.
[0003] In actual construction sites, steel pipes are mostly used in a rental manner. Although this method saves costs, it also brings new challenges to the maintenance and management of steel pipes. Steel pipes are exposed to wind, rain and sun for a long time on the construction site, which will inevitably produce rust. Rust will not only reduce the strength and stability of the steel pipe and affect the safety of subsequent use, but also excessive rust will affect the appearance of the steel pipe and reduce its market value. In addition, the steel pipe will inevitably be contaminated with impurities such as dirt and cement during use, which not only increases the weight of the steel pipe, but also creates obstacles to the reuse of the steel pipe. Therefore, a surface cleaning device for steel pipe recycling is urgently needed to solve the above problems. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a surface cleaning device for recycling steel pipes, which is used to solve the above problems.
[0005] The utility model is achieved in this way:
[0006] A surface cleaning device for recycling steel pipes, comprising
[0007] A housing, wherein a bracket is disposed at the bottom of the housing, an inlet and an outlet are disposed at the front and rear sides of the housing respectively, and a sewage outlet is disposed at the bottom;
[0008] A steel pipe introduction assembly, wherein the steel pipe introduction assembly has two groups, which are respectively arranged on the bottom wall of the shell near the front and rear outlets;
[0009] A steel pipe cleaning assembly includes a mounting seat and a roller brush, wherein the mounting seat is arranged at the top of the sewage outlet, a dust removal port is arranged at the bottom of the mounting seat, the dust removal port penetrates the sewage outlet and extends to the outside of the dust removal port, the roller brush is rotatably arranged at the top of the mounting seat, and a through hole is arranged on the roller brush.
[0010] In an embodiment of the utility model, the steel pipe introduction assembly includes a driving wheel, a driven wheel and a stepper motor. The driving wheel and the driven wheel are arranged on the bottom wall of the shell along the central axis of the shell as the axis of symmetry. The stepper motor is arranged at the bottom of the shell, and its output shaft passes through the bottom wall of the shell and is connected to the driving wheel.
[0011] In an embodiment of the utility model, the side surface of the driving wheel is an inner concave surface, and an anti-slip layer is provided on the inner concave surface, and the driven wheel has the same inner concave surface and anti-slip layer.
[0012] In an embodiment of the utility model, the mounting seat includes enclosures arranged on left and right sides, a dust removal port is arranged at the bottom of the mounting seat, two pairs of first guide rollers are arranged on the left and right sides of the mounting seat at the front and rear ends of the enclosures, a servo motor is arranged on the front right side of the mounting seat, roller brackets are symmetrically arranged on the top of the mounting seat close to the servo motor along the central axis direction of the mounting seat, second guide rollers are arranged on the opposite sides of the two roller brackets close to the top, a transmission gear is arranged on the rotating shaft of the first guide roller close to the servo motor, and the transmission gear is connected to the servo motor by a chain.
[0013] In an embodiment of the utility model, four groups of bristles are equally divided on the inner side of the roller brush, a plurality of through holes are provided between any two groups of bristles, a first track and a second track are provided on the outer surface of the roller brush along the front and rear ends of the through holes, respectively, and a circle of flange is provided on the front side of the first track.
[0014] In an embodiment of the present invention, the bristles are steel wire bristles.
[0015] In an embodiment of the present utility model, when the roller brush is arranged on the top of the mounting seat, the first guide roller is respectively engaged with the first track and the second track, and the second guide roller is in contact with the front side of the flange.
[0016] The beneficial effects of the utility model are as follows: the device realizes automatic feeding and surface cleaning of steel pipes through the coordinated work of stepper motors and servo motors, and the rotating friction of the bristles on the outer surface of the steel pipe can effectively remove stubborn impurities such as rust, cement, mud, etc., greatly improving the cleaning efficiency; traditional steel pipe cleaning methods often rely on manual operation, which is not only inefficient but also labor-intensive, while the device realizes automatic cleaning, and the cleaning process can be automatically completed by simply placing the steel pipe into the device, which greatly saves labor costs; the device is designed with a recovery tank, which can collect impurities generated during the cleaning process to avoid environmental pollution caused by the scattering of impurities. At the same time, by recycling waste steel pipes, the demand for raw materials is reduced, the production cost is reduced, and it is in line with the concept of environmental protection and sustainable development; after the cleaning treatment of the device, the impurities on the surface of the steel pipe are effectively removed, and the surface quality is significantly improved, which is conducive to subsequent recycling and utilization, which can not only improve the recycling value of the steel pipe, but also contribute to the sustainable development of the steel industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 A schematic diagram of the overall structure of the cleaning device provided in the embodiment of the utility model;
[0019] Figure 2 A schematic cross-sectional view of the cleaning device provided in the embodiment of the utility model;
[0020] Figure 3 A schematic diagram of the structure of a steel pipe cleaning assembly provided in an embodiment of the utility model;
[0021] Figure 4 for Figure 3 The structural diagram at A in the middle;
[0022] Figure 5 for Figure 3 The structural diagram at B in the middle;
[0023] Figure 6 A schematic diagram of the structure of a mounting base provided in an embodiment of the utility model;
[0024] Figure 7 A schematic cross-sectional structure diagram of a roller brush provided in an embodiment of the utility model.
[0025] In the figure: 10, housing; 11, bracket; 12, sewage outlet; 20, steel pipe introduction assembly; 21, driving wheel; 22, stepping motor; 23, driven wheel; 30, steel pipe cleaning assembly; 31, mounting seat; 311, enclosure; 312, dust removal port; 313, roller bracket; 314, first guide roller; 315, second guide roller; 316, servo motor; 317, transmission gear; 32, roller brush; 321, bristles; 322, through hole; 333, first track; 334, second track; 335, flange. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.
[0028] like Figure 1-3 As shown, the utility model provides a surface cleaning device for recycling steel pipes, including a shell 10, wherein a steel pipe introduction component 20 and a steel pipe cleaning component 30 are respectively arranged inside the shell 10. Before recycling the steel pipe, the staff only needs to put the steel pipe into the entrance of the shell 10, and the steel pipe guide component inside it will guide the steel pipe to pass through the entire device. When the steel pipe passes through the steel pipe cleaning component 30, the roller brush 32 will brush off stubborn impurities such as rust, soil and cement on the surface of the steel pipe. The through hole 322 thereon allows the brushed impurities to fall smoothly to the bottom of the steel pipe cleaning component 30, and finally be discharged from the device through the dust removal port 312, so as to keep the inside of the device clean. This design not only improves the efficiency of steel pipe cleaning, but also greatly enhances the safety and market value of steel pipe recycling.
[0029] In this embodiment, a bracket 11 is provided at the bottom of the outer shell 10, and an inlet and an outlet are respectively provided on the front and rear sides of the outer shell 10. The inlet is funnel-shaped, which is convenient for guiding the inserted steel pipe, and at the same time can constrain the steel pipe to pass just between the driving wheel 21 and the driven wheel 23, so that the steel pipe introduction component 20 can apply force to it to move it. A sewage outlet 12 is opened at the bottom of the outer shell 10.
[0030] like Figure 2 As shown, the steel pipe introduction assembly 20 has two groups, which are respectively arranged on the bottom wall of the shell 10 near the front and rear outlets.
[0031] Specifically, the steel pipe introduction assembly 20 includes a driving wheel 21, a driven wheel 23 and a stepper motor 22. The driving wheel 21 and the driven wheel 23 are arranged on the bottom wall along the central axis of the shell 10 as a symmetrical axis. The stepper motor 22 is arranged at the bottom of the shell 10, and its output shaft passes through the bottom wall of the shell 10 and is connected to the driving wheel 21. When the steel pipe is placed between the driving wheel 21 and the driven wheel 23, the stepper motor 22 drives the driving wheel 21 to rotate, and the friction between the driving wheel 21 and the steel pipe drives the steel pipe to move backward. The driven wheel 23 plays a role of cooperating clamping, so that the steel pipe moves backward stably.
[0032] As a preferred embodiment, the side surface of the driving wheel 21 is a concave surface, and an anti-skid layer is arranged on the concave surface. The driven wheel 23 has the same concave surface and anti-skid layer. The anti-skid layer can be provided with cross-shaped anti-skid patterns, or a number of rubber strips can be pasted. The concave surface can make the steel pipe clamping more stable, avoiding the situation where the steel pipe moves in the up and down directions of the steel pipe introduction assembly 20, which is inconvenient for the steel pipe to move. The anti-skid layer is used to increase the friction between the driving wheel 21 and the driven wheel 23 and the steel pipe, so as to facilitate better force to move it backward.
[0033] like Figure 3 As shown, the steel pipe cleaning assembly 30 includes a mounting seat 31 and a roller brush 32. The mounting seat 31 is arranged at the top of the sewage outlet 12. A dust removal port 312 is arranged at the bottom of the mounting seat 31. The dust removal port 312 penetrates the sewage outlet 12 and extends to the outside of the dust removal port 312. The roller brush 32 is rotatably arranged on the top of the mounting seat 31. A through hole 322 is arranged on the roller brush 32. When the steel pipe passes through the roller brush 32, the roller brush 32 fully brushes off the impurities on the surface of the steel pipe. The brushed impurities fall to the dust removal port 312 through the through hole 322 and finally flow to the ground.
[0034] As a preferred embodiment, a storage rack formed by welding a number of beams is provided at the bottom of the bracket 11, and a recovery trough is placed on the storage rack. The opening size of the recovery trough is larger than the size of the dust removal port 312. Since rusty iron filings will seriously pollute the environment, the brushed impurities are collected through the recovery trough and finally processed in a centralized manner to avoid polluting the environment.
[0035] like Figure 4-6 As shown, the mounting seat 31 includes enclosures 311 arranged on the left and right sides, a dust removal port 312 is arranged at the bottom of the mounting seat 31, two pairs of first guide rollers 314 are arranged on the left and right sides of the mounting seat 31 at the front and rear ends of the enclosures 311, a servo motor 316 is arranged on the front right side of the mounting seat 31, and roller brackets 313 are symmetrically arranged on the top of the mounting seat 31 near the servo motor 316 along the central axis direction of the mounting seat 31, and second guide rollers 315 are arranged on the opposite sides of the two roller brackets 313 near the top side, and a transmission gear 317 is arranged on the rotating shaft of the first guide roller 314 near the servo motor 316, and the transmission gear 317 is connected to the servo motor 316 through a chain.
[0036] like Figure 3 and Figure 7 As shown, four groups of bristles 321 are equally divided on the inner side of the roller brush 32, and a plurality of through holes 322 are provided between any two groups of bristles 321. The outer surface of the roller brush 32 is provided with a first track 333 and a second track 334 along the front and rear ends of the through holes 322, respectively, and a circle of flange 335 is provided on the front side of the first track 333.
[0037] It should be noted that the bristles 321 are steel wire bristles 321. The rust, solidified cement and mud on the surface of the steel pipe are very firmly attached. The cleaning effect of a conventional hard-bristle brush is poor, while the steel wire brush has a suitable hardness and can effectively remove the above-mentioned stubborn impurities.
[0038] Further, when the roller brush 32 is disposed on the top of the mounting seat 31 , the first guide roller 314 is engaged with the first track 333 and the second track 334 respectively, and the second guide roller 315 is in contact with the front side of the flange 335 .
[0039] Specifically, when the servo motor 316 is started, the adjacent first guide roller 314 is driven by the chain to start rotating, and the first guide roller 314 contacts the first track 333 on the outer side of the roller brush 32, and the roller brush 32 is caused to move relative to each other through friction. At the same time, the four first guide rollers 314 work together to provide rolling support for the roller brush 32 to ensure smooth and unobstructed operation. The second guide roller 315 arranged on the front side of the mounting seat 31 conflicts with the flange 335 on the front side of the roller brush 32, thereby preventing the four first guide rollers 314 from rolling on the first track 333. The roller brush 32 moves forward and backward on the second track 334, thereby increasing the rolling stability of the roller brush 32. During the cleaning process, the wire brush on the roller brush 32 effectively brushes away impurities on the surface of the steel pipe. These impurities flow into the dust removal port 312 through the through hole 322 on the roller brush 32, and finally flow into the recovery tank, thereby realizing the centralized collection and treatment of impurities. In addition, the enclosures 311 on the left and right sides of the mounting seat 31 prevent the brushed impurities from flowing out from both sides of the roller brush 32, thereby preventing the accumulation of impurities inside the outer shell 10 and maintaining the cleanliness and efficiency of the entire cleaning device.
[0040] Specifically, the working principle of the surface cleaning device for recycling steel pipes is as follows: when in use, first put the steel pipe to be cleaned into the entrance of the shell 10 to ensure that the steel pipe is exactly located between the driving wheel 21 and the driven wheel 23. Then, the stepper motor 22 rotates to drive the driving wheel 21 to rotate, thereby driving the steel pipe to move toward the steel pipe cleaning component 30. At the same time, the servo motor 316 drives the adjacent first guide roller 314 to start rotating through the chain. The first guide roller 314 conflicts with the first track 333 on the outer side of the roller brush 32, causing it to produce relative rotational motion. During this process, the other three first guide rollers 314 work together to provide stable support for the roller brush 32. At the same time, the mounting base 3 The second guide roller 315 on the front side contacts with the flange 335 on the front side of the roller brush 32, ensuring the stability of the roller brush 32 in the front-to-back direction, making its rotation smoother. As the roller brush 32 rotates, the bristles 321 thereon rotate and rub against the outer surface of the steel pipe, effectively brushing away impurities attached to the surface of the steel pipe. These impurities then fall through the through holes 322 on the roller brush 32 to the dust removal port 312, and finally flow into the recovery tank, realizing the centralized collection and treatment of impurities. Through the above structure, the problem that the prior art does not provide effective removal of impurities such as rust, soil and cement on the steel pipe when recycling the steel pipe, resulting in poor strength and stability, increased weight and thus affecting the reuse of the steel pipe is solved.
[0041] The utility model is further described above with the help of specific embodiments, but it should be understood that the specific description here should not be construed as a limitation on the essence and scope of the utility model. Various modifications made to the above embodiments by ordinary technicians in this field after reading this specification are all within the scope of protection of the utility model.
Claims
1. A surface cleaning device for recycling steel pipes, characterized in that: include A housing (10), wherein a bracket (11) is disposed at the bottom of the housing (10), an inlet and an outlet are disposed at the front and rear sides of the housing (10), and a sewage outlet (12) is disposed at the bottom; A steel pipe introduction assembly (20), wherein the steel pipe introduction assembly (20) has two groups, which are respectively arranged on the bottom wall of the housing (10) near the front and rear outlets; A steel pipe cleaning assembly (30) comprises a mounting seat (31) and a roller brush (32), wherein the mounting seat (31) is arranged at the top of the sewage outlet (12), a dust removal port (312) is arranged at the bottom of the mounting seat (31), the dust removal port (312) penetrates the sewage outlet (12) and extends to the outside of the dust removal port (312), the roller brush (32) is rotatably arranged at the top of the mounting seat (31), and a through hole (322) is arranged on the roller brush (32).
2. A surface cleaning device for recycling steel pipes according to claim 1, characterized in that: The steel pipe introduction assembly (20) comprises a driving wheel (21), a driven wheel (23) and a stepping motor (22); the driving wheel (21) and the driven wheel (23) are arranged on the bottom wall of the housing (10) with the central axis of the housing (10) as the axis of symmetry; the stepping motor (22) is arranged at the bottom of the housing (10), and its output shaft passes through the bottom wall of the housing (10) and is connected to the driving wheel (21).
3. A surface cleaning device for recycling steel pipes according to claim 2, characterized in that: The side surface of the driving wheel (21) is an inner concave surface, and an anti-slip layer is provided on the inner concave surface. The driven wheel (23) has the same inner concave surface and anti-slip layer.
4. The surface cleaning device for recycling steel pipe according to claim 1, characterized in that: The mounting seat (31) comprises enclosures (311) arranged on the left and right sides, a dust removal port (312) is arranged at the bottom of the mounting seat (31), two pairs of first guide rollers (314) are arranged on the left and right sides of the mounting seat (31) at the front and rear ends of the enclosures (311), a servo motor (316) is arranged on the right side of the front side of the mounting seat (31), roller brackets (313) are symmetrically arranged on the top of the mounting seat (31) near the servo motor (316) along the central axis direction of the mounting seat (31), second guide rollers (315) are arranged on the opposite sides of the two roller brackets (313) near the top ends, and a transmission gear (317) is arranged on the rotating shaft of the first guide roller (314) near the servo motor (316), and the transmission gear (317) is connected to the servo motor (316) through a chain.
5. The surface cleaning device for recycling steel pipes according to claim 4, characterized in that: The inner side of the roller brush (32) is provided with four groups of bristles (321) equally divided in the circumferential direction, a plurality of through holes (322) are provided between any two groups of the bristles (321), and the outer surface of the roller brush (32) is provided with a first track (333) and a second track (334) along the front and rear ends of the through holes (322), respectively, and a circle of flanges (335) is provided on the front side of the first track (333).
6. The surface cleaning device for recycling steel pipes according to claim 5, characterized in that: The bristles (321) are steel wire bristles (321).
7. The surface cleaning device for recycling steel pipes according to claim 5, characterized in that: When the roller brush (32) is arranged on the top of the mounting seat (31), the first guide roller (314) is respectively engaged with the first track (333) and the second track (334), and the second guide roller (315) is in contact with the front side of the flange (335).
Citation Information
Cited By
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