Crucible outer wall cleaning system

By designing the crucible outer wall cleaning system and using mechanized equipment and devices, the problem of low cleaning efficiency of the crucible outer wall resistive material during graphitization is solved, an efficient and safe cleaning process is achieved, and the working environment is improved.

CN222306776UActive Publication Date: 2025-01-07HENAN HAOSHISIER ELECTRONIC EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421086304.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-18
Publication Date
2025-01-07
Estimated Expiration
2034-05-18

AI Technical Summary

Technical Problem

During graphitization, the residual resistive material on the outer wall of the crucible needs to be cleaned manually, resulting in low working efficiency and adverse effects on the on-site environment.

Method used

A crucible outer wall cleaning system is designed, including a support frame, crucible conveying channel, lifting mechanism and crucible outer wall cleaning device. Mechanized cleaning is achieved using conveyors, lifting platforms, rotating motors and wedge scrapers to reduce manual participation.

Benefits of technology

It improves work efficiency, reduces the amount of manual labor, improves the working environment, and ensures accurate cleaning of the outer wall of the crucible, avoiding damage to the crucible.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of crucible cleaning equipment, and particularly relates to a crucible outer wall cleaning system which comprises a crucible outer wall cleaning machine, the crucible outer wall cleaning machine comprises a supporting frame, a crucible conveying channel is arranged on the supporting frame, a conveyor is arranged at the bottom of the crucible conveying channel, and a lifting mechanism is arranged on the supporting frame. According to the crucible outer wall cleaning system, the crucible can be conveyed into the crucible conveying channel through the conveyor, and then the crucible outer wall cleaning device is started to mechanically clean the outer wall of the crucible, so that the working efficiency is improved, manual participation is reduced, and the production cost is reduced. The working environment of workers is improved; according to the crucible outer wall cleaning system, the crucible can be positioned, the crucible outer wall cleaning device can be accurately aligned with the outer wall of the crucible for cleaning, and damage to the crucible is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of crucible cleaning equipment, and in particular relates to a crucible outer wall cleaning system. Background Art

[0002] Graphitization refers to heating non-graphite carbon to above 2000°C in a protective medium in a high-temperature electric furnace or in an airtight state. Due to physical changes, the hexagonal carbon atom plane mesh layer stacking structure is improved and developed, and it is transformed into graphite carbon with a three-dimensional regular and orderly structure of graphite. Graphitization improves the volume density, electrical conductivity, thermal conductivity, corrosion resistance and mechanical processing performance of the product. Graphitization is a key process in the production of artificial graphite negative electrodes.

[0003] During the graphitization process, after high-temperature calcination in the furnace, resistor materials will remain on the outer wall of the crucible. Currently, the resistor materials are basically cleaned manually after the crucible is taken out of the furnace. The slow cleaning process will damage the crucible and generate dust, which will have an adverse effect on the on-site working environment. Utility Model Content

[0004] The utility model aims to provide a crucible outer wall cleaning system, which can clean the resistance material remaining on the outer wall of the crucible after high-temperature calcination, reduce manual labor, improve work efficiency and improve the working environment.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A crucible outer wall cleaning system is provided, comprising a crucible outer wall cleaning machine, the crucible outer wall cleaning machine comprising a support frame, a crucible conveying channel is arranged on the support frame, a conveyor is arranged at the bottom of the crucible conveying channel; a lifting mechanism is arranged on the support frame, and a crucible outer wall cleaning device connected to the lifting mechanism is arranged in the crucible conveying channel.

[0007] Preferably, the crucible outer wall cleaning device comprises a lifting platform, the lifting platform is connected to the lifting mechanism, a large toothed disc is arranged on the lifting platform, a cleaning mechanism is arranged on the large toothed disc, and a rotating motor drivingly connected to the large toothed disc is arranged on the lifting platform.

[0008] Preferably, the cleaning mechanism comprises a support plate, on which a plurality of scrapers are provided.

[0009] Preferably, the scraper is a wedge-shaped scraper.

[0010] Preferably, the lifting mechanism includes a lifting motor, an upright transmission chain and a guide rod, the lifting motor is drivingly connected to the transmission chain; and the lifting platform is connected to the transmission chain.

[0011] Preferably, a pressing mechanism for pressing the crucible is further provided on the support frame, and the pressing mechanism is located at the top of the crucible conveying channel.

[0012] Preferably, the pressing mechanism is a cylinder.

[0013] Preferably, a positioning mechanism for positioning the crucible is also provided on the side of the crucible conveying channel.

[0014] Preferably, the positioning mechanism comprises a clamping claw and a telescopic cylinder, and the clamping claw is arranged on the front side of the telescopic cylinder.

[0015] Preferably, the crucible outer wall cleaning system is a double-station system, comprising two crucible outer wall cleaning machines arranged in parallel, and a conveyor is provided at the bottom of the crucible conveying channel of each crucible outer wall cleaning machine.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows: 1. The crucible outer wall cleaning system includes a crucible outer wall cleaning machine, which includes a support frame, a crucible conveying channel is provided on the support frame, a conveyor is provided at the bottom of the crucible conveying channel, a lifting mechanism is provided on the support frame, and a crucible outer wall cleaning device connected to the lifting mechanism is provided in the crucible conveying channel. The crucible outer wall cleaning system can convey the crucible to the crucible conveying channel through the conveyor, and then turn on the crucible outer wall cleaning device to mechanizedly clean the outer wall of the crucible, thereby improving work efficiency, reducing manual participation, and improving the working environment of the staff. 2. The crucible outer wall cleaning system can position the crucible so that the crucible outer wall cleaning device can accurately align the crucible outer wall for cleaning without damaging the crucible. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of a crucible outer wall cleaning system of the utility model.

[0019] Figure 2 This is one of the schematic diagrams of the internal partial structure of an embodiment of the crucible outer wall cleaning system of the utility model.

[0020] Figure 3 This is a second schematic diagram of the internal partial structure of an embodiment of a crucible outer wall cleaning system of the present invention.

[0021] Figure 4 This is the third schematic diagram of the internal partial structure of an embodiment of the crucible outer wall cleaning system of the present invention.

[0022] In the figure, the reference numerals indicate: crucible outer wall cleaning machine 1, support frame 11, crucible conveying channel 12, conveyor 2, lifting platform 3, large toothed disc 31, rotating motor 32, driving gear 33, support plate 34, scraper 35, crucible 4, lifting motor 5, vertically arranged transmission chain 51, guide rod 52, pressing mechanism 6, positioning mechanism 7, clamping claw 71, telescopic cylinder 72, guide rod 73, guide frame 74, mounting plate 75. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In one embodiment, a crucible outer wall cleaning system is provided, such as Figure 1 As shown, the crucible outer wall cleaning system includes a crucible outer wall cleaning machine 1, which is used to clean the resistor material attached to the outer wall of the crucible. The crucible outer wall cleaning machine 1 includes a support frame 11, which includes an internal skeleton and an external skin plate. The support frame 11 mainly plays the role of installing and supporting other parts of the mechanism. A crucible conveying channel 12 is provided in the middle of the support frame 11, and a conveyor 2 is provided at the bottom of the crucible conveying channel 12. The conveyor 2 runs through the crucible conveying channel 12. When the conveyor 2 is a roller conveyor, the conveyor 2 is used to convey the crucible whose outer wall needs to be cleaned. A lifting mechanism is provided on the support frame 11, and a crucible outer wall cleaning device connected to the lifting mechanism is provided in the crucible conveying channel 12.

[0025] The working method of the crucible outer wall cleaning system is as follows: the crucible whose outer wall needs to be cleaned is prevented from being put on the conveyor 2, and is transported to the crucible conveying channel 12 by the conveyor 2. The outer wall of the crucible is cleaned by the crucible outer wall cleaning device driven by the lifting mechanism. The crucible outer wall cleaning device here can be a scraper type cleaning device or a hard brush type cleaning device.

[0026] Further, in one embodiment, if Figure 1-3As shown, the crucible outer wall cleaning device of the crucible outer wall cleaning system includes a lifting platform 3, the lifting platform 3 is connected to the lifting mechanism, a hole is provided in the middle of the lifting platform 3 for the crucible 4 to pass through, a large toothed disc 31 is provided on the lifting platform 3, a cleaning mechanism is provided on the lower side of the large toothed disc 31, a rotating motor 32 is provided on the lifting platform 3 and is drivingly connected to the large toothed disc 31, and an output shaft of the rotating motor 32 is provided with a driving gear 33 matching the large toothed disc 31, and the driving gear 33 is meshed with the large toothed disc 31. After the rotating motor 32 is started, the large toothed disc 31 is driven to rotate through the driving gear 33, and the large toothed disc 31 drives the cleaning mechanism at its bottom to clean the outer wall of the crucible 4.

[0027] Further, in one embodiment, if Figure 1-3 As shown, the cleaning mechanism of the crucible outer wall cleaning system includes a support plate 34, which is fixed at the bottom of a large toothed plate 31. The support plate 34 is annular, and a plurality of scrapers 35 are arranged circumferentially on the lower side of the support plate 34. The scrapers 35 are wedge-shaped scrapers. The cleaning mechanism removes the resistor material on the outer wall of the crucible in the following manner: the circumference formed by the scrapers 35 arranged circumferentially on the lower side of the support plate 34 matches the outer diameter of the crucible. When the lifting mechanism drives the lifting platform 3 to rise and fall, the inner side of the scraper 35 is in contact with the outer wall of the crucible, and the large toothed plate 31 drives the support plate 34 to rotate, so that the scraper 35 scrapes off the resistor material along the outer wall of the crucible.

[0028] Further, in one embodiment, if Figure 1-3 As shown, the lifting mechanism of the crucible outer wall cleaning system includes a lifting motor 5, a vertically arranged transmission chain 51 and a guide rod 52. The lifting motor 5 is located at the top of the support frame 11, and the transmission chain 51 is arranged at both sides of the inside of the crucible conveying channel 12. The lifting platform 3 is connected to the transmission chain 51. Sprockets fixed on the support frame 11 are arranged on the upper and lower sides of the transmission chain 51. There are four guide rods 52, which are respectively located at the four corners of the lifting platform 3. The lifting motor 5 is connected to the transmission chain 51 by driving. Specifically, the lifting motor 5 is connected to the transmission chain 51 by driving, and the transmission chain 53 is connected to the sprocket on the upper side of the transmission chain 51 through a transmission shaft. The lifting mechanism lifts and lowers as follows: the lifting motor 5 drives the transmission chain 51 to rotate, and the transmission chain 51 drives the lifting platform 3 to rise and fall along the guide rod 52. The lifting platform 3 drives the entire crucible outer wall cleaning device to move up and down to achieve cleaning of the entire outer wall of the crucible 4.

[0029] Further, in one embodiment, if Figure 1-3 As shown, the crucible outer wall cleaning system is also provided with a pressing mechanism 6 for pressing the crucible 4 on the support frame 11. The pressing mechanism 6 is located at the top inner side of the crucible conveying channel 12. The pressing mechanism 6 is a cylinder, and a pressing plate is arranged at the bottom of the pressing mechanism. The crucible 4 can be pressed onto the conveying line 2 through the pressing mechanism, so that the crucible 4 remains stable.

[0030] Further, in one embodiment, if Figure 1-4 As shown, the crucible outer wall cleaning system is also provided with a positioning mechanism 7 for positioning the crucible on both sides of the bottom of the crucible conveying channel 12, the positioning mechanism 7 includes a clamping jaw 71 and a telescopic cylinder 72, the clamping jaw 71 is arranged on the front side of the telescopic cylinder, a guide frame 74 is provided at the bottom of the support frame 11, a guide rod 73 is provided on the guide frame 74, a mounting plate 75 is provided at the front end of the guide rod 73, and clamping jaws 71 are respectively provided at both ends of the front side of the mounting plate 75, the inner side of the front end of the clamping jaw 71 is an inclined surface matching the outer wall of the crucible 4, when the telescopic cylinder 72 is extended, the guide rod 73 moves forward along the sliding seat on the guide frame 74, so that the clamping jaw 71 on the front side of the mounting plate 75 moves forward, and the clamping jaw 71 clamps the crucible 4, so that the crucible 4 is fixed in position, so that the crucible outer wall cleaning device can be aligned with the outer wall of the crucible 4.

[0031] Further, in one embodiment, if Figure 1 As shown, the crucible outer wall cleaning system is a double-station system, which includes two crucible outer wall cleaning machines 1 arranged in parallel on the left and right. A conveyor 2 is respectively provided at the bottom of the crucible conveying channel 12 of each crucible outer wall cleaning machine 1. Since the crucible outer wall cleaning system is a double-station system, it has two lines for cleaning the crucible, thereby improving the cleaning efficiency.

[0032] In a specific application of an embodiment of the crucible outer wall cleaning system, the working method is as follows: the crucible 4 is transported from the graphitization high-temperature furnace to the conveyor 2 of the crucible outer wall cleaning system through the roller line of the pot discharge system, and the crucible 4 is transported to the working area in the crucible conveying channel 12 of the crucible outer wall cleaning machine 1 by the conveyor 2; the telescopic cylinder 72 of the positioning mechanism 7 on both sides is extended, and the crucible 4 is clamped by the clamping claw 71, and the position of the crucible 4 is finely adjusted, so that the crucible 4 is located directly below the lifting platform 3, and the pressing mechanism 6 is extended downward to press the crucible 4; the lifting and lowering The motor 5 starts, and drives the lifting platform 3 to move downward through the transmission chain 51, so that the support plate 34 is sleeved on the outer wall of the crucible 4, and the scraper 35 distributed on the lower side of the support plate 34 contacts the outer wall of the crucible 4; at the same time, the rotating motor 32 starts, and drives the large toothed plate 31 to rotate through the driving gear 33, and the scraper 35 distributed on the lower side of the support plate 34 continuously scrapes off the resistor material along the outer wall of the crucible 4. The lifting mechanism drives the lifting platform 3 to descend along the outer wall of the crucible 4 at least once, so that the outer wall of the crucible 4 is in contact with the scraper 35, so as to achieve the effect of fully cleaning the resistor material. The lifting platform 3 moves downward to clean the bottom of the crucible 4 and then rises. The current cleaning work of the outer wall of the crucible 4 is completed, and the conveyor 2 transports the crucible 4 to the crucible suction system for the next operation for loading.

[0033] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A crucible outer wall cleaning system, characterized in that: It comprises a crucible outer wall cleaning machine, which comprises a support frame, a crucible conveying channel is arranged on the support frame, and a conveyor is arranged at the bottom of the crucible conveying channel; a lifting mechanism is arranged on the support frame, and a crucible outer wall cleaning device connected to the lifting mechanism is arranged in the crucible conveying channel.

2. The crucible outer wall cleaning system according to claim 1, characterized in that: The crucible outer wall cleaning device comprises a lifting platform, which is connected to the lifting mechanism, a large toothed disc is arranged on the lifting platform, a cleaning mechanism is arranged on the large toothed disc, and a rotating motor drivingly connected to the large toothed disc is arranged on the lifting platform.

3. The crucible outer wall cleaning system according to claim 2, characterized in that: The cleaning mechanism comprises a supporting plate, on which a plurality of scrapers are arranged.

4. The crucible outer wall cleaning system according to claim 3, characterized in that: The scraper is a wedge-shaped scraper.

5. The crucible outer wall cleaning system according to claim 2, characterized in that: The lifting mechanism comprises a lifting motor, a vertically arranged transmission chain and a guide rod. The lifting motor is drivingly connected to the transmission chain; and the lifting platform is connected to the transmission chain.

6. The crucible outer wall cleaning system according to claim 1, characterized in that: A pressing mechanism for pressing the crucible is also provided on the support frame, and the pressing mechanism is located at the top of the crucible conveying channel.

7. The crucible outer wall cleaning system according to claim 6, characterized in that: The pressing mechanism is a cylinder.

8. The crucible outer wall cleaning system according to claim 1, characterized in that: A positioning mechanism for positioning the crucible is also provided on the side of the crucible conveying channel.

9. The crucible outer wall cleaning system according to claim 8, characterized in that: The positioning mechanism comprises a clamping claw and a telescopic cylinder, and the clamping claw is arranged at the front side of the telescopic cylinder.

10. The crucible outer wall cleaning system according to claim 2, characterized in that: The crucible outer wall cleaning system is a double-station system, which includes two crucible outer wall cleaning machines arranged in parallel, and a conveyor is respectively arranged at the bottom of the crucible conveying channel of each crucible outer wall cleaning machine.