Automatic shell riveting machine
By designing an automated shell riveting machine, using components such as splitters, stepper motors, guide mechanisms and suction mechanisms, the problems of low working efficiency and poor quality of SSD shell riveting people are solved, and more efficient and accurate riveting is achieved The process significantly improves production efficiency and quality.
Patent Information
- Application Number
- CN202420725715.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-10
AI Technical Summary
The existing SSD shell riveting is through human work, with low production efficiency, and poor appearance such as scratches on the surface of the product, with an excessive verticality exceeding the difference, and inconsistent riveting strength leads to a failure to meet the standards, resulting in high defect rate.
Design an automatic housing riveting machine, including a cabinet, a splitter, a stepper motor, a guide mechanism, a vibration disc, a suction mechanism and a riveting mechanism, simplifying manual operation through an automated process and improving riveting accuracy and efficiency.
It significantly improves production efficiency, reduces labor intensity and labor costs, improves product quality and yield, and reduces the problems of poor appearance and poor strength.
Smart Images
Figure CN222307257U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of riveting machines, in particular to an automatic shell riveting machine. Background Art
[0002] Riveting is the use of rivets to connect two or more workpieces.
[0003] SSD shells require riveting during assembly, but existing shell riveting machines have the following disadvantages:
[0004] (1) The existing SSD shell riveting is done manually, with one nut column riveted at a time, and the production capacity is 60 per hour, which is low in production efficiency;
[0005] (2) The existing SSD shell riveting is a single-step manual operation, resulting in 20% of product surface defects such as scratches. Other defects include verticality deviation and inconsistent riveting force resulting in substandard strength, which account for 2%. Utility Model Content
[0006] The purpose of the utility model is to provide an automatic shell riveting machine to solve the problem that the existing SSD shell riveting proposed in the above background technology is performed manually, one nut column is riveted at a time, the production capacity is 60 per hour, the production efficiency is low, and the SSD shell riveting is a single-step manual operation, resulting in 20% of product surface scratches and other appearance defects, other defects include verticality tolerance, inconsistent riveting force resulting in substandard strength, and such defects reaching 2%.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic riveting machine for a shell, comprising a cabinet, a divider is installed at the center of the top of the cabinet, a disk is installed at the top of the divider, eight workstations are evenly arranged on the surface of the disk, a stepper motor is installed on the side wall of the divider, a guide mechanism 1 is installed at one end of one side of the top of the cabinet, a vibration disk 1 is installed at one side of the middle of the top of the cabinet, a fixing frame 1 is installed at one end of the other side of the top of the cabinet, a guide mechanism 2 is installed in the middle of the other side of the top of the cabinet, a vibration disk 2 is installed at the other end of the other side of the top of the cabinet, a fixing frame 2 is installed on the other side of the middle of the top of the cabinet, one side of the top of the fixing frame 1 and one side of the top of the fixing frame 2 are both installed with suction mechanisms, and a riveting mechanism is installed in the middle of the top of the fixing frame 1 and the middle of the top of the fixing frame 2.
[0008] When an automatic shell riveting machine of the present technical solution is used, the original single-process and multi-action is changed to employees only needing to place and take materials, which simplifies the actions, makes the work easier, reduces labor intensity, improves efficiency, reduces labor costs, and improves quality yield.
[0009] As a preferred technical solution of the utility model, a vertical plate is installed in the middle of one side of the top of the cabinet, and a photoelectric sensor is installed on the top of the vertical plate. The photoelectric sensor is provided to detect whether the housing is placed.
[0010] As a preferred technical solution of the utility model, the first and second guiding mechanisms both include a vertical frame, a push cylinder and a guiding block. The vertical frame is installed at the top of the cabinet, a push cylinder is installed on the top of the vertical frame, and a guiding block is installed on the top of the push cylinder. The pushing cylinder pushes the guiding block upward to align the housing hole position.
[0011] As a preferred technical solution of the utility model, a vacuum suction cup is provided at the bottom of the suction mechanism, and the vacuum suction cup is provided for moving the nut column.
[0012] As a preferred technical solution of the utility model, a booster cylinder is provided on the top of the riveting mechanism, and the booster cylinder can rivet the nut column and the housing when it moves downward.
[0013] As a preferred technical solution of the utility model, a support is installed at one corner of the top of the cabinet, and a control panel is installed at the top of the support. The control panel is used to control the operation of the automatic riveting machine.
[0014] As a preferred technical solution of the utility model, both ends of the four sides of the cabinet are hinged with cabinet doors, which can be opened to place or install devices in the cabinet.
[0015] As a preferred technical solution of the utility model, the four corners of the bottom of the cabinet are equipped with supporting feet, which can raise the cabinet to avoid the influence of moisture and high temperature on the ground.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The automatic riveting machine has changed from a single process with multiple actions to one where employees only need to place and take materials. The actions are simplified, the work is easy, the labor intensity is reduced, and the efficiency is improved. The original operation of 30 people has been changed to one person operating the machine, which significantly improves work efficiency and reduces labor costs.
[0018] 2. The automatic riveting machine operates more accurately, improving the quality yield of the riveted shell. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a front perspective view of the utility model;
[0020] Figure 2 It is a top view of the utility model;
[0021] Figure 3 It is a side perspective view of the utility model;
[0022] Figure 4 It is an enlarged view of part A of the present utility model.
[0023] In the figure: 1. cabinet; 2. support feet; 3. cabinet door; 4. pillars; 5. control panel; 6. divider; 7. stepper motor; 8. disk body; 9. work station; 10. vertical plate; 11. guide mechanism 1; 111. vertical frame; 112. push cylinder; 113. guide block; 12. vibration plate 1; 13. fixed frame 1; 14. suction mechanism; 15. riveting mechanism; 16. guide mechanism 2; 17. vibration plate 2; 18. fixed frame 2; 19. vacuum suction cup; 20. booster cylinder; 21. photoelectric sensor. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-4 The utility model provides an automatic shell riveting machine, including a cabinet 1, a divider 6 is installed at the center of the top of the cabinet 1, a disk 8 is installed at the top of the divider 6, eight workstations 9 are evenly arranged on the surface of the disk 8, a stepper motor 7 is installed on the side wall of the divider 6, which can drive the disk 8 to rotate, a guide mechanism 11 is installed at one end of one side of the top of the cabinet 1, which is used to guide the position of the shell, a vibration plate 12 is installed at one side of the middle of the top of the cabinet 1, which is used to convey the nut column, a fixing frame 13 is installed at one end of the other side of the top of the cabinet 1, a guide mechanism 2 16 is installed in the middle of the other side of the top of the cabinet 1, a vibration plate 2 17 is installed at the other end of the other side of the top of the cabinet 1, a fixing frame 2 18 is installed on the other side of the middle of the top of the cabinet 1, a suction mechanism 14 is installed on one side of the top of the fixing frame 13 and one side of the top of the fixing frame 2 18, which is used to suck and deliver the nut column, and a riveting mechanism 15 is installed at the middle of the top of the fixing frame 13 and the middle of the top of the fixing frame 2 18 for installing the nut column.
[0026] When in use, the SSD shell is manually placed in the first station 9. After sensing the presence of material, the divider 6 rotates 1 / 8 of a circle and sends the shell to the second station 9. The second station 9 guides the material to facilitate the loading of the nut column, and then rotates to the third station 9. The vibration plate 12 sends the nut column to the waiting position, and the suction mechanism 14 sucks the first nut column into the hole of the SSD shell, and then rotates to the fourth station 9. The riveting mechanism 15 rivets the first nut column to the shell, and then rotates to the fifth station 9, guides the shell for the second time, and then rotates to the sixth station 9 to load the second nut column, and then rotates to the seventh station 9 to rivet the second nut column to the shell, and then rotates to the eighth station 9 to complete the material removal, and reciprocates the above process;
[0027] A vertical plate 10 is installed in the middle of one side of the top of the cabinet 1, and a photoelectric sensor 21 is installed on the top of the vertical plate 10 to detect the shell. The first guiding mechanism 11 and the second guiding mechanism 16 both include a vertical frame 111, a push cylinder 112 and a guide block 113. The vertical frame 111 is installed at the top of the cabinet 1, and a push cylinder 112 is installed on the top of the vertical frame 111. The guide block 113 is installed on the top of the push cylinder 112. A vacuum suction cup 19 is provided at the bottom of the suction mechanism 14 to suck the nut column, and a booster cylinder 20 is provided at the top of the riveting mechanism 15 to drive the nut column to move downward;
[0028] When in use, at the first station 9, the photoelectric sensor 21 above the vertical plate 10 senses that there is material, and then the divider 6 rotates 1 / 8 of a circle to convey the material. The push cylinder 112 in the guiding mechanism 11 drives the guiding block 113 to move upward to guide the material, so as to facilitate the loading of the nut column. The vacuum suction cup 19 in the suction mechanism 14 can suck the nut column into the hole of the SSD shell. After the booster cylinder 20 in the riveting mechanism 15 is started, it can move downward to rivet the nut column with the shell.
[0029] A support column 4 is installed at one corner of the top of the cabinet 1, and a control panel 5 is installed at the top of the support column 4 to control the operation. The cabinet doors 3 are hinged at both ends of the four sides of the cabinet 1, which can be opened and closed. The four corners of the bottom of the cabinet 1 are installed with support legs 2 to play a supporting role.
[0030] When in use, the external power supply is turned on, and the operation of the automatic riveting machine is controlled by the control panel 5 to rivet and assemble the SSD shell. The provided support feet 2 can lift the cabinet 1 to protect it from moisture and high temperature on the ground. After the cabinet door 3 on the cabinet 1 is opened, devices can be placed or installed inside.
[0031] When used specifically, the utility model is an automatic shell riveting machine. The SSD shell is manually placed in the first station 9. After the photoelectric sensor 21 above the vertical plate 10 senses that there is material, the divider 6 rotates 1 / 8 of a circle to send the shell to the second station 9. The second station 9 is provided with a guiding mechanism 11. The guiding block 113 is driven upward by the push cylinder 112 to guide the material to facilitate the loading of the nut column, and then rotates to the third station 9. After the third station 9 senses the material, the vibration plate 12 sends the nut column to the waiting position, and the vacuum suction cup 19 takes the first The nut column is sucked and put into the hole of the SSD shell, and then rotated to the fourth station 9. After the fourth station 9 senses the presence of material, it starts the boost cylinder 20 to move downward to rivet the first nut column to the shell, and then rotates to the fifth station 9. The guide mechanism 2 16 of the fifth station 9 guides the shell for the second time, and then rotates to the sixth station 9. The sixth station 9 loads the second nut column, and then rotates to the seventh station 9. The seventh station 9 rivets the second nut column to the shell, and then rotates to the eighth station 9 to complete the material removal, and reciprocates the above processes.
[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic shell riveting machine, comprising a cabinet (1), characterized in that: A divider (6) is installed at the center of the top of the cabinet (1), a disk (8) is installed at the top of the divider (6), eight workstations (9) are evenly arranged on the surface of the disk (8), a stepper motor (7) is installed on the side wall of the divider (6), a guide mechanism (11) is installed at one end of one side of the top of the cabinet (1), a vibration disk (12) is installed at one side of the middle of the top of the cabinet (1), and a fixing frame (13) is installed at one end of the other side of the top of the cabinet (1). A second guiding mechanism (16) is installed in the middle of the other side of the top of the cabinet (1), a second vibration plate (17) is installed at the other end of the other side of the top of the cabinet (1), a second fixing frame (18) is installed on the other side of the middle of the top of the cabinet (1), a suction mechanism (14) is installed on one side of the top of the first fixing frame (13) and one side of the top of the second fixing frame (18), and a riveting mechanism (15) is installed in the middle of the top of the first fixing frame (13) and the middle of the top of the second fixing frame (18).
2. The automatic shell riveting machine according to claim 1, characterized in that: A vertical plate (10) is installed in the middle of one side of the top of the cabinet (1), and a photoelectric sensor (21) is installed at the top of the vertical plate (10).
3. The automatic shell riveting machine according to claim 1, characterized in that: The first guiding mechanism (11) and the second guiding mechanism (16) both comprise a vertical frame (111), a pushing cylinder (112) and a guiding block (113); the vertical frame (111) is installed at the top of the cabinet (1); the top of the vertical frame (111) is equipped with a pushing cylinder (112); and the top of the pushing cylinder (112) is equipped with a guiding block (113).
4. The automatic shell riveting machine according to claim 1, characterized in that: A vacuum suction cup (19) is provided at the bottom of the suction mechanism (14).
5. The automatic shell riveting machine according to claim 1, characterized in that: A pressurizing cylinder (20) is provided on the top of the riveting mechanism (15).
6. The automatic shell riveting machine according to claim 1, characterized in that: A support column (4) is installed at one corner of the top of the cabinet (1), and a control panel (5) is installed at the top of the support column (4).
7. The automatic shell riveting machine according to claim 1, characterized in that: Cabinet doors (3) are hinged at both ends of the four sides of the cabinet (1).
8. The automatic shell riveting machine according to claim 1, characterized in that: Support feet (2) are installed at the four corners of the bottom end of the cabinet (1).