Lead anode vertical mold lead liquid supply device

By using a closed-loop circulation system consisting of a high-level tank, a low-level tank, and a vertical mold tilting cup, the problem of easy clogging of the casting pump in anode plate production was solved. This enabled precise control and recycling of lead liquid flow, reduced equipment failures and production costs, and improved production efficiency.

CN222307339UActive Publication Date: 2025-01-07NANDAN NANGUO MINING CO LTD
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Patent Information

Application Number
CN202420880642.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-01-07
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

In existing anode plate production, the casting pump is prone to clogging, leading to frequent equipment failures, high power consumption, frequent maintenance, and increased labor and spare parts costs.

Method used

A closed-loop circulation system consisting of a high-level tank, a low-level tank, and a vertical mold tilting cup is adopted. The flow rate of molten lead is controlled by a cylinder to avoid insufficient or excessive pouring. The molten lead is recycled through overflow and return tanks.

Benefits of technology

It reduces equipment failures, lowers production costs, improves production efficiency, avoids frequent replacement and maintenance of pouring pumps, and reduces power consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lead anode vertical mould lead liquid supply device which comprises a head tank, a lower tank and a vertical mould tilting cup, the top of the head tank is connected with a lead pan through a liquid circulation chute, the bottom of the head tank is provided with a liquid outlet, a pneumatic valve is arranged at the liquid outlet, and the pneumatic valve is controlled to be opened or closed through an air cylinder. The liquid outlet is connected with the standing mould tilting cup through a lead liquid chute, overflow ports are formed in the side faces of the tops of the high-level tank and the standing mould tilting cup, the overflow ports in the standing mould tilting cup are connected with the low-level tank through overflow tanks, and the overflow ports in the high-level tank and the low-level tank are connected with the lead pan through backflow chutes. Through the arrangement of the overflow port and the lower tank, excessive lead liquid overflows to the lower tank and returns to a lead pan for heat preservation and reciprocating motion through the backflow chute, so that equipment faults are reduced, the production cost is reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of anode plate casting, in particular to a lead anode stand mold supplying lead liquid device. Background Art

[0002] Anode plate production originally used lead pots for refining and removing impurities. After the qualified lead liquid was produced, it was pumped into the casting lead pot and then pumped to the holding furnace by a lead pump. The corresponding casting pump on the holding furnace was used to pump the lead liquid into each quantitative mold and then poured into the vertical mold tilting cup for anode casting. This production method has the following shortcomings: 1. Since the cast plate lead liquid contains elements such as Sb, As, and Bi, during the process of circulating the lead liquid by the casting pump, as the lead liquid temperature changes, the casting pump generally becomes blocked after 3-5 days of use, and a new casting pump needs to be replaced to ensure normal production; 2. Each casting pump has a certain power and needs to be turned on when it is placed in the holding furnace to prevent the lead liquid from cooling and condensing, resulting in power consumption; 3. Since the casting pump is prone to blockage, problems such as reduced equipment suction power will occur after multiple cleanings and repairs. On average, several new casting pumps need to be replaced each year for each series; 4. Each replacement and repair of the casting lead pump requires professional personnel, which increases labor costs and accessories costs. Utility Model Content

[0003] Based on this, the purpose of the utility model is to provide a lead anode vertical mold supply lead liquid device to solve the technical problems raised in the above background.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lead anode vertical mold lead liquid supply device, comprising a high-level tank, a low-level tank and a vertical mold tilting cup, the top of the high-level tank is connected to the lead pot through a liquid circulation chute, and a liquid outlet is provided at the bottom, a pneumatic valve is provided at the liquid outlet, and the pneumatic valve is controlled to open or close by a cylinder, the liquid outlet is connected to the vertical mold tilting cup through the lead liquid chute, the top sides of the high-level tank and the vertical mold tilting cup are both provided with overflow ports, the overflow port on the vertical mold tilting cup is connected to the low-level tank through the overflow tank, and the overflow port on the high-level tank and the low-level tank are both connected to the lead pot through a reflux chute.

[0005] Furthermore, there are multiple vertical mold tilting cups.

[0006] In summary, the utility model mainly has the following beneficial effects:

[0007] The utility model provides a cylinder at the liquid outlet of the high-level tank, and the cylinder device is provided with a pull rod and a piston, and the cylinder device controls the lifting and lowering of the pull rod through a control cabinet, so as to control a certain amount of lead liquid to enter the vertical mold tilting cup, so as to avoid insufficient lead liquid, resulting in abnormal casting, and excessive lead liquid overflowing to the low-level tank for heat preservation. The lead liquid overflowing from the high-level tank and the lead liquid in the low-level tank are returned to the lead pot through the circulation chute for heating, so as to form a closed-circuit circulation, reduce equipment failures, reduce production costs, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 It is a schematic diagram of the structure of the utility model;

[0009] Figure 2 It is a schematic diagram of the side cross-sectional structure. DETAILED DESCRIPTION

[0010] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0011] The following describes an embodiment of the utility model based on its overall structure.

[0012] like Figure 1 , Figure 2 As shown, the utility model comprises a high-level tank 1, a low-level tank 2 and a vertical mold tilting cup 3. The top of the high-level tank 1 is connected to a lead pot (not shown) through a liquid circulation chute, and a liquid outlet is provided at the bottom thereof. A pneumatic valve is provided at the liquid outlet, and the pneumatic valve is controlled to open or close by a cylinder 4. The liquid outlet is connected to the vertical mold tilting cup 3 through a lead liquid chute 5. The bottom height of the high-level tank 1 is higher than the top height of the vertical mold tilting cup 3, so that when the pneumatic valve is opened, the lead liquid in the high-level tank 1 automatically flows from the liquid outlet through the lead liquid chute 5 to the vertical mold tilting cup 3. Overflow ports are provided on the top sides of the high-level tank 1 and the vertical mold tilting cup 3. The overflow port on the vertical mold tilting cup 3 is connected to the low-level tank 2 through an overflow chute 6, and the overflow port on the high-level tank 1 and the low-level tank 2 are both connected to the lead pot through a reflux chute 7. There are multiple vertical mold tilting cups 3, and each vertical mold tilting cup 3 corresponds to a lead liquid chute 5.

[0013] The lead liquid of the utility model is pumped from the lead pot into the high-level tank 1 by a pump. In order to allow the lead liquid to flow into the vertical mold tilting cup 3 by itself, a cylinder 4 is provided at the lead liquid port of the high-level tank 1. The pneumatic valve is opened or closed by lifting and lowering the pull rod and piston of the cylinder 4 to control the quantitative lead liquid to enter the vertical mold tilting cup 3, so as to avoid insufficient lead liquid, resulting in abnormal casting, and excessive lead liquid overflowing into the low-level tank 2 and returning to the lead pot through the reflux chute 7 for heat preservation, and reciprocating motion, thereby reducing equipment failures, reducing production costs, and improving production efficiency.

[0014] Although an embodiment of the utility model has been shown and described, this specific embodiment is merely an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A lead anode mold supply lead liquid device, characterized in that: It includes a high-level tank, a low-level tank and a vertical mold tilting cup. The top of the high-level tank is connected to the lead pot through a liquid circulation chute, and a liquid outlet is provided at the bottom. A pneumatic valve is provided at the liquid outlet, and the pneumatic valve is controlled to open or close by a cylinder. The liquid outlet is connected to the vertical mold tilting cup through the lead liquid chute. Overflow ports are provided on the top sides of the high-level tank and the vertical mold tilting cup. The overflow port on the vertical mold tilting cup is connected to the low-level tank through an overflow trough, and the overflow port on the high-level tank and the low-level tank are both connected to the lead pot through a reflux chute.

2. A lead anode mold supply lead liquid device according to claim 1, characterized in that: The number of the vertical mold tilting cups is multiple.