Automatic assembling device for complex special-shaped components based on visual technology

Abstract

The utility model relates to the technical field of automatic assembly, and discloses an automatic assembly device for complex special-shaped components based on the visual technology, which solves the problems in the background technology, and comprises a conveying platform, a vibration turnover mechanism is arranged on one side of the conveying direction of the conveying platform, and the vibration turnover mechanism comprises a support. The top of the support is connected with a vibration box through a spring, a vibration motor is installed at the bottom of the vibration box, an assembling mechanism is arranged on one side of the vibration box and comprises a stand column, the stand column is arranged on the side, away from the conveying platform, of the vibration box, and a pneumatic clamping jaw is arranged above the vibration box. A camera is arranged at the bottom of the pneumatic clamping jaw towards the vibration box, the pneumatic clamping jaw is connected to the stand column in a sliding mode through a cross beam, and a telescopic mechanism is installed on the lower portion of the stand column.

Description

Technical Field

[0001] The utility model belongs to the technical field of automatic assembly, in particular to an automatic assembly device for complex special-shaped components based on visual technology. Background Art

[0002] Complex special-shaped components usually refer to components with unconventional shapes, structures or functions used in the fields of architecture, engineering or manufacturing. Their shapes and sizes may be customized according to the needs of specific projects. These components are usually highly customized and technically advanced and are used to achieve specific design goals or provide specific functions, such as decoration, supporting structures, sound insulation, etc. They are widely used in architecture, aerospace, automobile manufacturing and other fields.

[0003] Complex special-shaped components usually have a flat surface and a clamping surface. The flat surface and the clamping surface are usually designed on opposite sides. Current complex special-shaped components usually need to be manually placed so that the clamping surface faces the assembly pneumatic clamp during assembly. This is not only labor-intensive but also has low work efficiency. To this end, we proposed an automatic assembly device for complex special-shaped components based on vision technology. Utility Model Content

[0004] In order to solve the problem that the current complex special-shaped components usually need to be manually placed so that the clamping surface faces the assembly pneumatic clamp during assembly, which not only consumes manpower but also has low work efficiency, the utility model provides the following technical solutions: an automatic assembly device for complex special-shaped components based on visual technology, comprising a conveying platform, a vibration flipping mechanism is provided on one side of the conveying direction of the conveying platform, the vibration flipping mechanism comprises a bracket, a vibration box is connected to the top of the bracket through a spring, a vibration motor is installed at the bottom of the vibration box, an assembly mechanism is provided on one side of the vibration box, the assembly mechanism comprises a column, the column is arranged on the side of the vibration box away from the conveying platform, a pneumatic clamp is arranged above the vibration box, a camera is arranged at the bottom of the pneumatic clamp facing the vibration box, the pneumatic clamp is slidably connected to the column through a crossbeam, a telescopic mechanism is installed at the lower part of the column, the telescopic end of the telescopic mechanism is connected to the bottom of the crossbeam, a control unit is installed on the side wall of the column, and the vibration motor, the conveying platform and the assembly mechanism are all electrically connected to the control unit.

[0005] Preferably, an inclined plate is provided below the conveying platform, the bottom of the inclined plate is fixedly connected to the top of the side wall of the vibration box, and the inclined plate is inclined toward the inside of the vibration box. By providing the inclined plate, the parts on the conveying platform can slide through the inclined plate into the vibration box.

[0006] Preferably, there are a plurality of springs, and the plurality of springs are evenly spaced and arranged between the vibration box and the bracket. By arranging the springs, the vibration box can be vibrated above the bracket.

[0007] Preferably, the inner wall of the vibration box is provided with a rubber lining, which can prevent damage caused by collision between parts and the inner wall of the vibration box.

[0008] Preferably, the telescopic mechanism is a double-column electric telescopic cylinder, and the telescopic end of the double-column electric telescopic cylinder is threadedly connected to the bottom of the crossbeam.

[0009] Preferably, the crossbeam is slidably connected to the side wall of the column.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] First, by placing the foreign component on one end of the conveying platform, the conveying platform is started to convey it toward the side where the vibration box is located. When the foreign component passes the edge of the conveying platform and falls into the vibration box along the inclined plate, the control unit can automatically pause the conveying platform, and then start the vibration motor to drive the vibration box to vibrate, thereby driving the foreign component to flip over in the vibration box. When the foreign component flips to the flat side and fits down on the bottom wall inside the vibration box, the angular side faces upward. The posture of the foreign component is identified by the camera and the control unit, and the telescopic mechanism is controlled to contract and then the pneumatic clamp is driven to descend and clamp the foreign component through the crossbeam. Then it moves to the assembly area, restarts the conveying platform and the vibration motor, and cyclically flips and adjusts the posture of the foreign component before clamping it. This can automatically clamp irregularly shaped foreign components, improves the stability of clamping, and thus improves the work efficiency of assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0013] Figure 1 It is a front view structural schematic diagram of the utility model as a whole;

[0014] Figure 2 For this utility model Figure 1 A is a schematic diagram of the enlarged structure of the middle part;

[0015] In the figure: 1. conveying platform; 2. bracket; 3. spring; 4. vibration box; 5. vibration motor; 6. inclined plate; 7. pneumatic clamp; 8. column; 9. beam; 10. telescopic mechanism; 11. control unit; 12. camera. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0017] Depend on Figure 1-2 The utility model includes a conveying platform 1, a vibration flipping mechanism is provided on one side of the conveying direction of the conveying platform 1, the vibration flipping mechanism includes a bracket 2, the top of the bracket 2 is connected to a vibration box 4 through a spring 3, a vibration motor 5 is installed at the bottom of the vibration box 4, an assembly mechanism is provided on one side of the vibration box 4, the assembly mechanism includes a column 8, the column 8 is arranged on the side of the vibration box 4 away from the conveying platform 1, a pneumatic clamp 7 is arranged above the vibration box 4, a camera 12 is arranged at the bottom of the pneumatic clamp 7 facing the vibration box 4, the pneumatic clamp 7 is slidably connected to the column 8 through a cross beam 9, a telescopic mechanism 10 is installed at the lower part of the column 8, the telescopic end of the telescopic mechanism 10 is connected to the bottom of the cross beam 9, a control unit 11 is installed on the side wall of the column 8, and the vibration motor 5, the conveying platform 1 and the assembly mechanism are all electrically connected to the control unit 11.

[0018] An inclined plate 6 is arranged below the conveying platform 1, the bottom of which is fixedly connected to the top of the side wall of the vibration box 4, and the inclined plate 6 is inclined toward the inside of the vibration box 4. By setting the inclined plate 6, the parts on the conveying platform 1 can slide through the inclined plate 6 into the vibration box 4.

[0019] There are multiple springs 3, and the multiple springs 3 are evenly spaced and arranged between the vibration box 4 and the bracket 2. By arranging the springs 3, the vibration box 4 can be vibrated above the bracket 2.

[0020] The inner wall of the vibration box 4 is provided with a rubber lining, which can prevent the parts from colliding with the inner wall of the vibration box 4 and causing damage.

[0021] The telescopic mechanism 10 is a double-column electric telescopic cylinder, and the telescopic end of the double-column electric telescopic cylinder is threadedly connected to the bottom of the crossbeam 9.

[0022] The cross beam 9 is slidably connected to the side wall of the column 8 .

[0023] Working principle: When working, first place the foreign component on one end of the conveying platform 1, start the conveying platform 1 to convey it toward the side where the vibration box 4 is located, when the foreign component passes the edge of the conveying platform 1 and falls into the vibration box 4 along the inclined plate 6, the control unit 11 can automatically pause the conveying platform 1, and then start the vibration motor 5 to drive the vibration box 4 to vibrate, thereby driving the foreign component to flip over in the vibration box 4, when the foreign component flips to the flat side and fits downward on the bottom wall inside the vibration box 4, the side with the edges faces upward, and the posture of the foreign component is identified by the camera 12 and the control unit 11, and the telescopic mechanism 10 is controlled to contract and then the pneumatic clamp 7 is driven to descend and clamp the foreign component through the crossbeam 9, and then it is moved to the assembly area, and the conveying platform 1 and the vibration motor 5 are restarted, and the foreign component is flipped and adjusted in a cycle before clamping, so that irregularly shaped foreign components can be automatically clamped, which improves the stability of clamping and thus improves the work efficiency of assembly.

[0024] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0025] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic assembly device for complex special-shaped components based on visual technology, characterized in that: The invention comprises a conveying platform (1), wherein a vibration flipping mechanism is provided on one side of the conveying direction of the conveying platform (1), wherein the vibration flipping mechanism comprises a bracket (2), wherein the top of the bracket (2) is connected to a vibration box (4) via a spring (3), wherein a vibration motor (5) is installed at the bottom of the vibration box (4), wherein an assembly mechanism is provided on one side of the vibration box (4), wherein the assembly mechanism comprises a column (8), wherein the column (8) is provided on the side of the vibration box (4) away from the conveying platform (1), and wherein a vibration flipping mechanism is provided above the vibration box (4). A pneumatic clamp (7) is provided, and a camera (12) is provided at the bottom of the pneumatic clamp (7) facing the vibration box (4). The pneumatic clamp (7) is slidably connected to the column (8) through a crossbeam (9). A telescopic mechanism (10) is installed at the bottom of the column (8), and the telescopic end of the telescopic mechanism (10) is connected to the bottom of the crossbeam (9). A control unit (11) is installed on the side wall of the column (8), and the vibration motor (5), the conveying platform (1) and the assembly mechanism are all electrically connected to the control unit (11).

2. According to claim 1, the automatic assembly device for complex special-shaped components based on visual technology is characterized by: An inclined plate (6) is arranged below the conveying platform (1), the bottom of the inclined plate (6) is fixedly connected to the top of the side wall of the vibration box (4), and the inclined plate (6) is inclined toward the inside of the vibration box (4).

3. The automatic assembly device for complex and special-shaped components based on visual technology according to claim 2 is characterized in that: There are a plurality of springs (3), and the plurality of springs (3) are evenly spaced and arranged between the vibration box (4) and the bracket (2).

4. The automatic assembly device for complex and special-shaped components based on vision technology according to claim 3 is characterized by: The inner wall of the vibration box (4) is provided with a rubber lining.

5. The automatic assembly device for complex and special-shaped components based on vision technology according to claim 1 is characterized in that: The telescopic mechanism (10) is a double-column electric telescopic cylinder, and the telescopic end of the double-column electric telescopic cylinder is threadedly connected to the bottom of the crossbeam (9).

6. The automatic assembly device for complex and special-shaped components based on vision technology according to claim 5 is characterized in that: The cross beam (9) is slidably connected to the side wall of the column (8).

Images