Wire rod surface treatment device for wire rod processing
By designing an automated wire processing surface treatment device, the winding assembly and grinding assembly are used to achieve automatic multiple grinding, which solves the low efficiency and high cost problems caused by manual operation in the prior art, improves the wire surface treatment effect and adapts to different sizes wire and reduce burrs and oxide film generation.
Patent Information
- Application Number
- CN202420895845.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The surface treatment of existing wires usually relies on manual operations, resulting in poor polishing and high cost. The wires are prone to burrs and oxide films during processing, affecting the life of the parts and processing quality.
A wire processing surface treatment device is designed, including a base plate and a grinding component. It can automatically polish multiple times by setting up a winding component. The wire is fixed by using a motor-driven winding roller and a clamp, and combined with annular opening groove and sandpaper to achieve automatic polishing. , adapt to wires of different sizes.
It realizes automatic multiple polishing, improves the surface treatment effect of wire materials, reduces labor costs, and adapts to wire materials of different sizes, reduces the generation of burrs and oxide films, and extends the life of parts.
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Figure CN222308269U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire surface treatment, and more specifically, to a wire processing and wire surface treatment device. Background Art
[0002] Wire rod is the smallest cross-sectional size among hot-rolled steel sections. Wire rod is also called wire rod because it is delivered in coils. The production of wire rod requires the use of special production equipment with the process characteristics of the industry to adapt to the structure and performance requirements of wire rod products and meet the requirements of large-length continuous and as high-speed production as possible, thus forming a series of special equipment for wire rod manufacturing, such as extruder series, wire drawing machine series, stranding machine series, wrapping machine series, etc.
[0003] During the cutting and stamping process of the wire, due to the plastic deformation of the metal, some materials will form burrs due to plastic stretching or plastic flow. The burrs will increase the friction between parts, resulting in increased wear, thereby greatly reducing the working life of the parts. During mechanical operation, the burrs may fall off, causing damage to the working equipment. During heating, rolling and cooling, an oxide film will be generated on the surface of the wire. The oxide film is usually harder and more brittle than the base material, which may cause defects in the processing process. Therefore, the surface of the wire needs to be treated. However, the existing wire surface treatment is usually performed manually with a winding device for grinding. The wire is wound by the winding device. During the winding process, sandpaper and other grinding tools are used manually to perform a single grinding on the wire. The grinding effect is not good and the labor cost is high.
[0004] Therefore, in order to solve the above technical problems, the present application proposes a wire processing and wire surface treatment device. Utility Model Content
[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a wire processing and wire surface treatment device.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire processing wire surface treatment device, comprising a base plate, a grinding component for performing surface treatment on the wire is arranged on the base plate, and two groups of winding components for assisting the grinding component to realize automatic multiple grinding work are arranged on the base plate, each group of the winding components comprises a winding frame installed on the base plate, a winding roller is rotatably connected to the winding, a clamping member for fixing the wire is installed on the winding roller, the winding roller is connected to a rotating shaft, and the rotating shaft is connected to a motor, one end of the wire to be polished passes through the grinding component and is placed on the clamping member of the winding roller, one end of the wire is fixed on the winding roller through the clamping member, and the other end of the wire is fixed to the other group of winding rollers, one of the two groups of motors is started, and the wire is wound back and forth between the two groups of winding rollers. In this process, the grinding component polishes the wire back and forth, realizes automatic multiple grinding, improves the grinding effect, and saves labor costs.
[0007] Preferably, the grinding assembly includes a base, an annular opening groove, sandpaper, a movable plate, a fixed plate, a spring, a screw and a knob. The base is fixedly connected to the bottom plate, an annular opening groove is provided on the base, sandpaper is arranged in the annular opening groove, one end of the sandpaper is connected to the opening of the annular opening groove, and the other end of the sandpaper is connected to the movable plate. The sandpaper wraps the curved surface of the wire along the annular opening groove to ensure the grinding effect.
[0008] Preferably, a fixed plate is fixedly connected to the base, a screw rod is rotatably connected to the movable plate, the screw rod passes through the fixed plate and is threadedly connected to the fixed plate, and a knob is fixedly connected to one end of the screw rod away from the movable plate, so that wires of different sizes can be polished.
[0009] Preferably, one end of a spring is fixedly connected to the movable plate, the other end of the spring is fixedly connected to a fixed plate, and the spring is sleeved on the screw rod to reduce loosening of the sandpaper wrapping caused by vibration.
[0010] Preferably, the fixed plate, the movable plate and the opening of the annular opening groove are arranged on the same side of the base.
[0011] Preferably, the grinding assembly is arranged between the two groups of winding assemblies.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. In the utility model, a winding component and a grinding component are provided, and the two components are used together, one end of the wire to be ground is passed through the grinding component and placed on the clamping piece of the winding roller, one end of the wire is fixed on the winding roller by the clamping piece, and the other end of the wire is fixed to the other set of winding rollers, one of the two sets of motors is started, and the wire is wound back and forth between the two sets of winding rollers. During this process, the grinding component grinds the wire back and forth, realizing automatic multiple grinding, improving the grinding effect, and saving labor costs, thereby solving the problem that the existing wire surface treatment proposed in the background technology is usually manually polished with the winding device, the wire is wound by the winding device, and during the winding process, sandpaper and other grinding tools are manually used to grind the wire once, resulting in poor grinding effect and high labor costs.
[0014] 2. In the present invention, by setting a grinding component, wires of different sizes can be ground, and the sandpaper can wrap the curved surface of the wire along the annular opening groove to ensure the grinding effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0016] Figure 1 This is a schematic diagram of the overall structure of a wire processing and wire surface treatment device proposed by the utility model;
[0017] Figure 2 This is a structural schematic diagram of a winding assembly in a wire processing and wire surface treatment device proposed by the utility model;
[0018] Figure 3 The utility model is a schematic diagram of the structure of a grinding component in a wire processing and wire surface treatment device.
[0019] 1. Bottom plate; 2. Winding assembly; 201. Winding frame; 202. Winding roller; 203. Clamping member; 204. Rotating shaft; 205. Motor; 3. Grinding assembly; 301. Base; 302. Annular opening groove; 303. Sandpaper; 304. Moving plate; 305. Fixed plate; 306. Spring; 307. Screw rod; 308. Knob. DETAILED DESCRIPTION
[0020] like Figure 1-3As shown, the utility model provides a wire processing and wire surface treatment device, including a base plate 1, a grinding component 3 for surface treatment of the wire is arranged on the base plate 1, and the grinding component 3 includes a base 301, an annular opening groove 302, sandpaper 303, a movable plate 304, a fixed plate 305, a spring 306, a screw rod 307 and a knob 308. The base 301 is fixedly connected to the base plate 1, an annular opening groove 302 is opened on the base 301, and sandpaper 303 is arranged in the annular opening groove 302. One end of the sandpaper 303 is connected to the opening of the annular opening groove 302, and the other end of the sandpaper 303 is connected to the movable plate 304. The fixed plate 305 is fixedly connected to the base 301. The fixed plate 305, the movable plate 304 and the opening of the annular opening groove 302 are arranged on the same side of the base 301, and the movable plate 304 is rotatably connected with a screw rod 307, which penetrates the fixed plate 305 and is threadedly connected to the fixed plate 305, and one end of the spring 306 is fixedly connected to the movable plate 304, and the other end of the spring 306 is fixedly connected to the fixed plate 305, and the spring 306 is sleeved on the screw rod 307 to reduce the loosening of the sandpaper 303 wrapped due to vibration, and the end of the screw rod 307 away from the movable plate 304 is fixedly connected with a knob 308, which can be used to grind wires of different sizes, and the sandpaper 303 wraps the curved surface of the wire along the annular opening groove 302 to ensure the grinding effect;
[0021] Two groups of winding components 2 for assisting the grinding component 3 to realize automatic multiple grinding work are arranged on the bottom plate 1. The grinding component 3 is arranged between the two groups of winding components 2. Each group of winding components 2 includes a winding frame 201 installed on the bottom plate 1, and a winding roller 202 is rotatably connected to the winding. A clamping piece 203 for fixing the wire is installed on the winding roller 202. The winding roller is connected to a rotating shaft 204, and the rotating shaft 204 is connected to a motor 205. The two groups of winding components 2 are respectively set as group A and group B. One end of the wire to be polished passes through the sandpaper 303 in the grinding component 3 to form a ring, and is placed on the clamping piece 203 of the winding roller 202 of group A. Refer to Figure 3 , turn the knob 308 to move the movable plate 304 to the left, pull the sandpaper 303 to shrink, wrap the wire tightly, fix one end of the wire on the winding roller 202 of group A through the clamping piece 203 of group A, and fix the other end of the wire on the winding roller 202 of group B, start the motor 205 of group A, and wind the wire on the winding roller 202 of group A. During this process, the grinding component 3 grinds the wire. After winding, turn off the motor 205 of group A, start the motor 205 of group B, and wind the wire wound on the winding roller 202 of group A onto the winding roller 202 of group B. During this process, the wire is polished again, and this cycle is repeated until the grinding requirements are met, thereby realizing automatic multiple grinding, improving the grinding effect, and saving labor costs.
[0022] The above description is only a preferred embodiment of the present invention. The description of orientation, such as the orientation or position relationship indicated by up, down, front, back, left, right, etc., is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and does not impose any form of limitation on the present invention; any ordinary technician in this industry can smoothly implement the present invention as shown in the drawings of the specification and described above; however, any equivalent changes, modifications and evolutions made by any technician familiar with this profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention; at the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the technical solution of the present invention.
Claims
1. A wire processing and wire surface treatment device, comprising a bottom plate (1), characterized in that: The bottom plate (1) is provided with a grinding assembly (3) for performing surface treatment on the wire, and the bottom plate (1) is provided with two groups of winding assemblies (2) for assisting the grinding assembly (3) in realizing automatic multiple grinding operations, each group of the winding assemblies (2) comprises a winding frame (201) mounted on the bottom plate (1), a winding roller (202) being rotatably connected to the winding frame, a clamping member (203) for fixing the wire being mounted on the winding roller (202), the winding roller (202) being connected to a rotating shaft (204), and the rotating shaft (204) being connected to a motor (205).
2. A wire processing and wire surface treatment device according to claim 1, characterized in that: The polishing assembly (3) comprises a base (301), an annular opening groove (302), sandpaper (303), a movable plate (304), a fixed plate (305), a spring (306), a screw rod (307) and a knob (308); the base (301) is fixedly connected to the bottom plate (1); an annular opening groove (302) is provided on the base (301); sandpaper (303) is arranged in the annular opening groove (302); one end of the sandpaper (303) is connected to the opening of the annular opening groove (302); and the other end of the sandpaper (303) is connected to the movable plate (304).
3. A wire processing and wire surface treatment device according to claim 2, characterized in that: A fixed plate (305) is fixedly connected to the base (301), a screw rod (307) is rotatably connected to the movable plate (304), the screw rod (307) passes through the fixed plate (305) and is threadedly connected to the fixed plate (305), and a knob (308) is fixedly connected to one end of the screw rod (307) away from the movable plate (304).
4. A wire processing and wire surface treatment device according to claim 3, characterized in that: One end of a spring (306) is fixedly connected to the movable plate (304), the other end of the spring (306) is fixedly connected to a fixed plate (305), and the spring (306) is sleeved on a screw rod (307).
5. The wire processing and wire surface treatment device according to claim 4, characterized in that: The fixed plate (305), the movable plate (304) and the opening of the annular opening groove (302) are arranged on the same side of the base (301).
6. The wire processing and wire surface treatment device according to claim 1, characterized in that: The grinding assembly (3) is arranged between the two groups of winding assemblies (2).