Electric power pipe cutting device

By designing an automated power pipe cutting device, the automatic length adjustment and cutting of power pipes is achieved by using hydraulic cylinders and motors, the problem of cumbersome operation of traditional devices is solved and the degree of automation and processing efficiency is improved.

CN222308993UInactive Publication Date: 2025-01-07HUBEI TAIYONG POWER ENG CO LTD
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Patent Information

Application Number
CN202421129234.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The traditional power pipe cutting device has low degree of automation, and staff need to manually unscrew the bolts and adjust the position of the power pipe when adjusting the cutting length, which leads to cumbersome and time-consuming operation.

Method used

A power tube cutting device including a horizontal base plate, a vertical support frame, a hydraulic cylinder, a first motor, a clamp strip and a driving component is designed. The position of the limit plate and the U-shaped plate is adjusted by the cylinder, and the power tube cutting length is automatically adjusted. , and use hydraulic cylinders and motors to achieve cutting operations to reduce the need for manual rotation of bolts.

Benefits of technology

It improves the automation level of the power tube cutting device, saves manual operation steps, simplifies the fixing and cutting process of the power tube, and improves the processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an electric power pipe cutting device. The electric power pipe cutting device comprises a horizontally-arranged bottom plate, a vertically-arranged supporting frame is fixed to the top face of the bottom plate, a vertically-arranged hydraulic cylinder is fixed to the supporting frame, a horizontally-arranged first motor is fixed to the output end of the hydraulic cylinder, and a vertically-arranged cutting blade is fixed to the output end of the first motor. A vertically-arranged fixing frame is fixed to the top face of the bottom plate, a horizontally-arranged fixing rod is fixed to the fixing frame, two symmetrical clamping strips are hinged to the fixing rod, the parts, located below the fixing rod, of the two clamping strips are of an arc-shaped structure, and the arc-shaped concave faces of the two clamping strips are oppositely arranged. The electric power pipe cutting device is high in automation degree, an electric power pipe can be fixed without manually and frequently screwing a bolt by arranging the fixing rod, the clamping strip and the first driving assembly, meanwhile, the cutting length of the electric power pipe can be automatically adjusted by arranging the limiting plate, the air cylinder, the U-shaped plate and the conveying assembly in a matched mode, and the cutting efficiency is improved. The tedious steps of manual operation are effectively saved, and the machining efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric power pipes, in particular to an electric power pipe cutting device. Background Art

[0002] The power pipe is a product that uses PE (modified polyethylene) for hot-dip plastic or epoxy resin for internal and external coating, and has excellent corrosion resistance. At the same time, the coating itself has good electrical insulation and will not cause electrical corrosion. In addition, it has low water absorption, high mechanical strength, and low friction coefficient, which can achieve the purpose of long-term use. After production, the power pipe needs to be cut into sections according to practical needs.

[0003] For example, the Chinese utility model patent with patent number CN220279776U provides an electric pipe cutting device, including: a base plate and a pipe body, support rods are fixedly connected at the corners of the upper surface of the base plate, and the upper end faces of multiple support rods are fixedly connected to support plates, and the upper surface of the support plate is symmetrically provided with adjustment grooves near the right surface, and the upper surface of the support plate is fixedly connected to a mounting frame near the rear surface, and the upper surface of the mounting frame is fixedly connected to a hydraulic rod, and the output end of the hydraulic rod slides through the mounting frame, and the output end of the hydraulic rod is fixedly connected to a cutting machine; a clamping assembly, the clamping assembly is fixedly connected to the upper surface of the base plate near the left surface, and the clamping assembly includes a bracket; a dust suction assembly, the dust suction assembly is fixedly connected to the center of the upper surface of the support plate, and the dust suction assembly includes a box body; a positioning assembly, the positioning assembly is located on the upper surface of the support plate near the right surface, and the positioning assembly includes a positioning plate.

[0004] Although the above device solves the problem of dust pollution in the working environment, due to the low degree of automation of the device, the staff face many inconveniences when adjusting the cutting length of the power pipe. They first need to manually unscrew the bolts that fix the power pipe, then manually adjust the position of the power pipe, and finally tighten the bolts again. The whole operation process is cumbersome, time-consuming and labor-intensive. Utility Model Content

[0005] The utility model discloses an electric pipe cutting device, which solves the problem that the traditional electric pipe cutting device has a low degree of automation and the staff needs to manually unscrew the bolts fixing the electric pipe and manually adjust the position of the electric pipe repeatedly when adjusting the cutting length of the electric pipe, which makes the whole operation process cumbersome, time-consuming and labor-intensive.

[0006] In order to solve the above technical problems, the utility model specifically adopts the following technical solutions:

[0007] A power pipe cutting device comprises a horizontally arranged bottom plate, a vertically arranged support frame is fixed on the top surface of the bottom plate, a vertically arranged hydraulic cylinder is fixed on the support frame, a horizontally arranged first motor is fixed on the output end of the hydraulic cylinder, and a vertically arranged cutting blade is fixed on the output end of the first motor; a vertically arranged fixing frame is fixed on the top surface of the bottom plate, a horizontally arranged fixing rod is fixed on the fixing frame, two symmetrical clamping strips are hinged on the fixing rod, the parts of the two clamping strips located below the fixing rod are in an arc-shaped structure, and the arc-shaped concave surfaces of the two clamping strips are arranged oppositely, the clamping surfaces of the two clamping strips are parallel to the cutting blade, and the fixing frame is provided with A first driving component is used to drive the two clamping strips to rotate around the hinge; a vertical limit plate is movably provided on the top surface of the base plate, the support frame is located between the fixed frame and the limit plate, and a cylinder for driving the limit plate to move closer to or away from the support frame is fixed on the base plate; a horizontally arranged base is fixed on the top surface of the base plate, the fixed frame is located between the support frame and the base, a horizontally arranged U-shaped plate is fixed on the top surface of the base, and a transport component for transporting the power pipe is provided on the U-shaped plate; the projections of the centers of the support frame, the fixed frame, the U-shaped plate and the limit plate in the vertical direction are all located on a straight line, and the power pipe can pass through the middle of the support frame and the fixed frame.

[0008] Compared with the prior art, the utility model has the following beneficial effects:

[0009] Place the power pipe horizontally on the U-shaped plate, and use the conveying assembly to move the power pipe toward the limit plate. Since the projections of the centers of the support frame, the fixed frame, the U-shaped plate and the limit plate in the vertical direction are all on a straight line, the power pipe can pass through the fixed frame and the support frame in sequence, and one end of the power pipe can contact the side of the limit plate away from the cylinder. At the same time, start the cylinder to drive the limit plate closer to or away from the support frame, so as to adjust the cutting length of the power pipe; after adjusting the power pipe to a suitable position, use the first driving assembly to drive the two clamps to rotate around the hinge, so that the opposite sides of the two clamps contact the outer wall of the power pipe, so as to fix the power pipe; finally, start the hydraulic cylinder and the first motor to move the cutting blade downward and rotate, so as to realize the cutting operation of the power pipe. The utility model has a high degree of automation. By setting a fixing rod, a clamping strip and a first driving assembly, the power pipe can be fixed without frequent manual rotation of the bolts. At the same time, the limiting plate, cylinder, U-shaped plate and conveying assembly are provided to automatically adjust the cutting length of the power pipe, effectively saving the tedious steps of manual operation and improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a front view schematic diagram of the utility model;

[0011] Figure 2 It is a top view schematic diagram of the utility model;

[0012] Figure 3It is a side sectional view of the support frame of the utility model;

[0013] Figure 4 It is a side view schematic diagram of the fixing frame of the utility model;

[0014] Figure 5 It is a side sectional view of the limit block of the utility model;

[0015] Figure 6 It is a side sectional view of the base of the utility model;

[0016] In the figure: 1. bottom plate; 11. slide; 2. support frame; 21. hydraulic cylinder; 22. first motor; 23. cutting blade; 24. protective cover; 25. support rod; 26. slider; 27. side groove; 3. fixed frame; 31. fixed rod; 4. clamping strip; 41. automatic push rod; 42. first connecting rod; 43. second connecting rod; 44. rubber layer; 5. limit plate; 51. cylinder; 6. limit block; 61. clamping block; 62. two-way screw rod; 63. second motor; 64. guide block; 7. base; 71. U-shaped plate; 72. opening; 8. support plate; 81. electric push rod; 82. fixed block; 83. third motor; 84. rotating wheel; 9. support. DETAILED DESCRIPTION

[0017] The specific contents of the utility model are described in detail below with reference to the accompanying drawings and embodiments.

[0018] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the utility model provides an electric pipe cutting device, comprising a horizontally arranged bottom plate 1, a vertically arranged support frame 2 is fixed on the top surface of the bottom plate 1, a vertically arranged hydraulic cylinder 21 is fixed on the support frame 2, a horizontally arranged first motor 22 is fixed on the output end of the hydraulic cylinder 21, and a vertically arranged cutting blade 23 is fixed on the output end of the first motor 22; a vertically arranged fixing frame 3 is fixed on the top surface of the bottom plate 1, a horizontally arranged fixing rod 31 is fixed on the fixing frame 3, two symmetrical clamping strips 4 are hinged on the fixing rod 31, the parts of the two clamping strips 4 located below the fixing rod 31 are in an arc-shaped structure, and the arc-shaped concave surfaces of the two clamping strips 4 are arranged oppositely, and the clamping surfaces of the two clamping strips 4 are parallel to the cutting blade 23, The fixed frame 3 is provided with a first driving component for driving the two clamping strips 4 to rotate around the hinge; a vertical limit plate 5 is movably provided on the top surface of the base plate 1, the support frame 2 is located between the fixed frame 3 and the limit plate 5, and a cylinder 51 for driving the limit plate 5 to move closer to or away from the support frame 2 is fixed on the base plate 1; a horizontally arranged base 7 is fixed on the top surface of the base plate 1, the fixed frame 3 is located between the support frame 2 and the base 7, a horizontally arranged U-shaped plate 71 is fixed on the top surface of the base 7, and a transport component for transporting power pipes is provided on the U-shaped plate 71; the projections of the centers of the support frame 2, the fixed frame 3, the U-shaped plate 71 and the limit plate 5 in the vertical direction are all located on a straight line, and the power pipe can pass through the middle of the support frame 2 and the fixed frame 3.

[0019] like Figure 4 As shown, the first driving assembly includes an automatic push rod 41 vertically fixed to the inner top surface of the fixing frame 3, and a horizontal first connecting rod 42 is fixed to the output end of the automatic push rod 41. The two ends of the first connecting rod 42 are respectively rotatably connected to a second connecting rod 43 whose one end is rotatably connected to the top of the clamping strip 4; the portion of the fixing rod 31 located between the two clamping strips 4 is an arc-shaped structure, and the arc-shaped convex surface is arranged toward the first connecting rod 42. When the automatic push rod 41 is started, the output end of the automatic push rod 41 pushes the first connecting rod 42 to move up and down, thereby driving the top of the clamping strip 4 to rotate around the hinge through the second connecting rod 43. In this way, the arc-shaped portions of the two clamping strips 4 can be rotated around the hinge by using the lever principle, thereby achieving the fixation of power pipes of different sizes.

[0020] like Figure 1 , Figure 2 and Figure 6As shown, two vertical support plates 8 are fixed to the top surface of the bottom plate 1, which are respectively located on both sides of the base 7. The conveying assembly includes two electric push rods 81 horizontally fixed to opposite sides of the support plates 8. The output ends of the two electric push rods 81 are fixed with horizontally arranged fixed blocks 82, and the top surface of the fixed blocks 82 is fixed with a vertically arranged third motor 83. The output end of the third motor 83 is fixed with a horizontally arranged rotating wheel 84. Openings 72 are provided on both sides of the U-shaped plate 71 for the movement of the fixed blocks 82, the third motor 83 and the rotating wheels 84. After placing the electric pipe horizontally on the inner side of the U-shaped plate 71, start the electric push rod 81, and drive the rotating wheel 84 to move in the horizontal direction through the fixed block 82, so that the rotating wheel 84 contacts the outer wall of the electric pipe. Then, start the third motor 83, and the output end of the third motor 83 drives the rotating wheel 84 to rotate, so that the electric pipe is driven to move through the rolling friction between the rotating wheel 84 and the electric pipe, so as to realize the control of the cutting length of the electric pipe; in addition, when the cutting blade 23 cuts the electric pipe, the rotating wheel 84 is separated from the electric pipe through the electric push rod 81, thereby avoiding the vibration generated when cutting the steel pipe from acting on the rotating wheel 84, thereby achieving the effect of increasing the service life of the rotating wheel 84.

[0021] like Figure 1 and Figure 3 As shown, horizontally arranged support rods 25 are respectively fixed on both sides of the first motor 22, sliders 26 are fixed on the opposite ends of the two support rods 25, and side grooves 27 corresponding to the sliders 26 are provided on both sides of the support frame 2. The arrangement of the support rods 25, the sliders 26 and the side grooves 27 can not only play a good role in limiting and guiding the movement of the first motor 22, but also provide strong support for the first motor 22 and the cutting blade 23.

[0022] like Figure 1 , Figure 2 and Figure 5 As shown, the two sides of the side of the limit plate 5 facing away from the cylinder 51 are respectively fixed with vertically arranged limit blocks 6, and two symmetrical clamping blocks 61 are movably arranged between the two limit blocks 6. The opposite sides of the two clamping blocks 61 are in arc shape, and the limit block 6 is provided with a second driving component for driving the two clamping blocks 61 to move closer to or away from each other. When one end of the power tube contacts the side of the limit plate 5 facing away from the cylinder 51, the power tube will be just located between the arc-shaped surfaces of the two clamping blocks 61, and the second driving component is used to make the two clamping blocks 61 approach each other, and make the outer surface of the power tube close to the arc-shaped surfaces of the two clamping blocks 61, so as to achieve the fixation of the cut end of the power tube, and effectively prevent the problem of uneven cutting caused by shaking of the power tube when it is cut.

[0023] like Figure 2 and Figure 5As shown, the second driving assembly includes a second motor 63 fixed inside the limit block 6, and a bidirectional screw rod 62 located between the two limit blocks 6 and in a horizontal position is fixed at the output end of the second motor 63, and the bidirectional screw rod 62 is threadedly connected to the bottom end of the clamping block 61. When the second motor 63 is started, the output end of the second motor 63 drives the bidirectional screw rod 62 to rotate, so that the two clamping blocks 61 can be moved closer to or farther from each other, thereby fixing the cut end of the power pipe.

[0024] like Figure 1 , Figure 2 and Figure 5 As shown, the bottom of the two limit blocks 6 are fixed with a horizontally arranged guide block 64, the bottom plate 1 is provided with a slide groove 11 corresponding to the guide block 64, the outside of the cutting blade 23 is fixed with a protective cover 24, and the length of the slide groove 11 is equal to the linear distance from the clamping block 61 to the projection of the protective cover 24 on the horizontal plane. The setting of the guide block 64 and the slide groove 11 can play a good role in limiting and guiding the movement of the limit block 6 in the horizontal direction; and the length of the slide groove 11 is equal to the linear distance from the clamping block 61 to the projection of the protective cover 24 on the horizontal plane, so that the clamping block 61 will not affect the movement of the cutting blade 23.

[0025] like Figure 4 As shown, a rubber layer 44 is fixed on the opposite side of the two clamping strips 4. The provision of the rubber layer 44 can not only prevent the surface of the power tube from being accidentally scratched when the two clamping strips 4 clamp the power tube, but also increase the friction between the power tube and the clamping strips 4, thereby effectively fixing the power tube.

[0026] like Figure 1 As shown, a support 9 is fixed to the bottom of the base plate 1. The support 9 can support the entire device.

[0027] When in use, after the power tube is placed horizontally on the inner side of the U-shaped plate 71, the electric push rod 81 is started, and the rotating wheel 84 is driven to move in the horizontal direction through the fixed block 82, so that the rotating wheel 84 contacts the outer wall of the power tube. Then, the third motor 83 is started, and the output end of the third motor 83 drives the rotating wheel 84 to rotate, thereby driving the power tube to move toward the limit plate 5 through the rolling friction between the rotating wheel 84 and the power tube. Since the projections of the centers of the support frame 2, the fixed frame 3, the U-shaped plate 71 and the limit plate 5 in the vertical direction are all located in a straight line, the power tube can pass through the fixed frame 3 and the support frame 2 in turn, and one end of the power tube can contact the side of the limit plate 5 facing away from the cylinder 51; at this time, the power tube will be just located between the arc-shaped surfaces of the two clamping blocks 61, and the cylinder 51 is started to drive the limit plate 5 to move closer to or away from the support frame 2, so as to adjust the power tube. The cutting length of the power tube is determined by adjusting the power tube to a suitable position, and then the second motor 63 is started. The output end of the second motor 63 drives the bidirectional screw 62 to rotate, so that the two clamping blocks 61 can be brought close to each other, and the outer surface of the power tube is tightly attached to the arc-shaped surfaces of the two clamping blocks 61, thereby fixing the cut end of the power tube; at the same time, the automatic push rod 41 is started, and the output end of the automatic push rod 41 pushes the first connecting rod 42 to move up and down, thereby driving the top end of the clamping strip 4 to rotate around the hinge through the second connecting rod 43. In this way, the arc-shaped parts of the two clamping strips 4 can be rotated around the hinge by utilizing the lever principle, and the opposite sides of the two clamping strips 4 can be in contact with the outer wall of the power tube, thereby fixing power tubes of different sizes; finally, the hydraulic cylinder 21 and the first motor 22 are started, so that the cutting blade 23 moves down and rotates, thereby realizing the cutting operation of the power tube.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. An electric power pipe cutting device, comprising a horizontally arranged bottom plate (1), characterized in that: A vertically arranged support frame (2) is fixed on the top surface of the bottom plate (1), a vertically arranged hydraulic cylinder (21) is fixed on the support frame (2), a horizontally arranged first motor (22) is fixed on the output end of the hydraulic cylinder (21), and a vertically arranged cutting blade (23) is fixed on the output end of the first motor (22); a vertically arranged fixing frame (3) is fixed on the top surface of the bottom plate (1), a horizontally arranged fixing rod (31) is fixed on the fixing frame (3), two symmetrical clamping strips (4) are hingedly connected to the fixing rod (31), the parts of the two clamping strips (4) located below the fixing rod (31) are in an arc-shaped structure, and the arc-shaped concave surfaces of the two clamping strips (4) are arranged opposite to each other, the clamping surfaces of the two clamping strips (4) are parallel to the cutting blade (23), and a device for driving the two clamping strips (4) to hinge around the fixing frame (3) is provided on the fixing frame (3). The invention relates to a first driving component for rotating at the joint; a vertical limiting plate (5) is movably provided on the top surface of the bottom plate (1); the support frame (2) is located between the fixing frame (3) and the limiting plate (5); a cylinder (51) for driving the limiting plate (5) to move closer to or farther from the support frame (2) is fixed on the bottom plate (1); a horizontally arranged base (7) is fixed on the top surface of the bottom plate (1); the fixing frame (3) is located between the support frame (2) and the base (7); a horizontally arranged U-shaped plate (71) is fixed on the top surface of the base (7); a transport component for transporting the power pipe is provided on the U-shaped plate (71); the projections of the centers of the support frame (2), the fixing frame (3), the U-shaped plate (71) and the limiting plate (5) in the vertical direction are all located on a straight line, and the power pipe can pass through the middle of the support frame (2) and the fixing frame (3).

2. The electric power pipe cutting device according to claim 1, characterized in that: The first driving assembly comprises an automatic push rod (41) vertically fixed to the inner top surface of the fixed frame (3); a horizontal first connecting rod (42) is fixed to the output end of the automatic push rod (41); two ends of the first connecting rod (42) are respectively rotatably connected to a second connecting rod (43) having one end rotatably connected to the top end of the clamping strip (4); a portion of the fixed rod (31) located between the two clamping strips (4) is in an arc-shaped structure, and the arc-shaped convex surface is arranged toward the first connecting rod (42).

3. The electric power pipe cutting device according to claim 1, characterized in that: The top surface of the bottom plate (1) is fixed with two vertical support plates (8) respectively located on both sides of the base (7); the transport assembly comprises two electric push rods (81) horizontally fixed to opposite sides of the support plates (8); the output ends of the two electric push rods (81) are fixed with horizontally arranged fixed blocks (82); the top surface of the fixed blocks (82) is fixed with a vertically arranged third motor (83); the output end of the third motor (83) is fixed with a horizontally arranged rotating wheel (84); and openings (72) for the movement of the fixed blocks (82), the third motor (83) and the rotating wheel (84) are provided on both sides of the U-shaped plate (71).

4. The electric power pipe cutting device according to claim 1, characterized in that: Horizontally arranged support rods (25) are fixed on both sides of the first motor (22), sliders (26) are fixed on the opposite ends of the two support rods (25), and side grooves (27) corresponding to the sliders (26) are provided on both sides of the support frame (2).

5. The electric power pipe cutting device according to claim 1, characterized in that: The limiting plate (5) is fixed with vertically arranged limiting blocks (6) on both sides of a side facing away from the cylinder (51), two symmetrical clamping blocks (61) are movably arranged between the two limiting blocks (6), and the opposite sides of the two clamping blocks (61) are in an arc shape. The limiting block (6) is provided with a second driving component for driving the two clamping blocks (61) to move closer to or away from each other.

6. The power pipe cutting device according to claim 5, characterized in that: The second driving assembly comprises a second motor (63) fixed inside the limit block (6), and a bidirectional screw rod (62) located between the two limit blocks (6) and in a horizontal position is fixed to the output end of the second motor (63), and the bidirectional screw rod (62) is threadedly connected to the bottom end of the clamping block (61).

7. The power pipe cutting device according to claim 5, characterized in that: A horizontally arranged guide block (64) is fixed at the bottom of each of the two limit blocks (6); a slide groove (11) corresponding to the guide block (64) is provided on the bottom plate (1); a protective cover (24) is fixed outside the cutting blade (23); and the length of the slide groove (11) is equal to the straight-line distance from the clamping block (61) to the projection of the protective cover (24) on the horizontal plane.

8. The electric power pipe cutting device according to claim 1, characterized in that: A rubber layer (44) is fixed to the opposite sides of the two clamping strips (4).

9. The electric power pipe cutting device according to claim 1, characterized in that: A support (9) is fixed to the bottom of the base plate (1).

Citation Information

Patent Citations

  • Electric power pipe cutting device

    CN220279776U