Novel full-automatic bracket cutting machine for LED lamp bead bracket

By introducing the first positioning mechanism and the second positioning mechanism into the LED bead bracket cutting equipment, the problems of low automation and poor feeding accuracy are solved, and efficient and safe cutting and processing of LED bead brackets are achieved, ensuring cutting Improved yield rate.

CN222309033UActive Publication Date: 2025-01-07DONGGUAN BRIGHT LED ELLECTRONICS LTD
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Patent Information

Application Number
CN202420837584.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-01-07
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing LED lamp bead bracket cutting equipment has low degree of automation and poor feeding accuracy, which leads to poor cutting.

Method used

A fully automatic cutting bracket machine is designed, including LED lamp bead bracket storage device, feeding device, cutting device and discharge device. The first positioning mechanism and the second positioning mechanism are used to accurately locate the groove body and the side wall to ensure the feeding. The robot can accurately position and feed materials, thereby achieving efficient cutting and processing.

Benefits of technology

The automatic cutting and processing of LED lamp bead brackets is realized, which improves safety and efficiency, reduces labor costs, and ensures high cutting yield.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a novel LED lamp bead support full-automatic support cutting machine which comprises a machine table, an LED lamp bead support storage device, an LED lamp bead support feeding device, an LED lamp bead support cutting device and an LED lamp bead support discharging device, the LED lamp bead support storage device, the LED lamp bead support feeding device, the LED lamp bead support cutting device and the LED lamp bead support discharging device are installed on the machine table, and the LED lamp bead support feeding device comprises a material taking mechanism, a conveying guide rail mechanism and a feeding mechanical arm; and the first positioning mechanism and the second positioning mechanism are used for positioning the LED lamp bead bracket in the positioning groove body part of the guide rail groove. The LED lamp bead support feeding device is high in automation degree and good in safety, an LED lamp bead support can be accurately positioned in the positioning groove body portion of the LED lamp bead support feeding device, then a feeding mechanical arm can accurately feed materials, finally it is guaranteed that the LED lamp bead support can be accurately cut and machined, and the cutting yield is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of LED lamp bead bracket processing equipment, in particular to a new type of fully automatic bracket cutting machine for LED lamp bead brackets. Background Art

[0002] During the manufacturing process of LED lamp beads, the pins of the LED lamp beads are usually connected to a metal bracket, which strings multiple LED lamp beads into a row. In the further processing of the LED lamp beads, the LED lamp bracket needs to be cut.

[0003] In the prior art, when processing LED lamp bead brackets, the LED lamp bead brackets are manually sent to the LED lamp bead bracket cutting machine for cutting. This cutting method has the following technical disadvantages: poor safety, and it is easy to cut fingers when manually feeding; one person can only operate one cutting machine, and the machine cannot be operated during breaks such as lunch, resulting in low cutting efficiency and high labor costs; low degree of automation, and poor feeding and discharging accuracy.

[0004] In view of this, the applicant applied for an invention patent 202111403518.6 on November 24, 2021, which discloses a fully automatic bracket cutting machine for LED lamp bead brackets, including: an LED lamp bead bracket storage device for storing LED lamp bead brackets, an LED lamp bead bracket feeding device for transferring the LED lamp bead brackets hanging on the hanging rod one by one to the LED lamp bead bracket cutting device; an LED lamp bead bracket cutting device for cutting processing; an LED lamp bead bracket discharging device for taking out the processed LED lamp bead brackets; wherein, the LED lamp bead bracket feeding device includes a picking mechanism, a conveying guide rail mechanism and a feeding mechanism, the picking mechanism is used to remove the LED lamp bead brackets on the LED lamp bead bracket storage device one by one and transfer them to the conveying guide rail mechanism, and the conveying guide rail mechanism is used to convey the LED lamp bead brackets one by one The LED lamp bead brackets are sent to the feeding position of the feeding mechanism, and the feeding mechanism is used to move the LED lamp bead brackets one by one to the LED lamp bead bracket cutting device; this utility model patent can realize automatic cutting and processing of LED lamp bead brackets, but this utility model patent also has the following technical problems: since the LED lamp bead brackets need to be quickly transported in the conveying guide rail mechanism, there must be a large gap between the LED lamp bead brackets and the side walls of the guide rail groove of the conveying guide rail mechanism. Therefore, when the LED lamp bead brackets are conveyed to the feeding position of the feeding mechanism, the position of the LED lamp bead brackets on the conveying guide rail mechanism is often inaccurate and not positioned, which will cause the feeding mechanism to be unable to accurately grab the LED lamp bead brackets from the conveying guide rail mechanism, which will easily cause the position of the LED lamp bead brackets on the LED lamp bead bracket cutting device to deviate, and ultimately easily lead to poor cutting problems. Utility Model Content

[0005] The technical problem to be solved by the present invention is to provide a new type of fully automatic bracket cutting machine for LED lamp bead brackets based on the above-mentioned deficiencies in the existing technology. The fully automatic bracket cutting machine can automatically, safely and efficiently cut and process LED lamp bead brackets, and can accurately position the LED lamp bead brackets in the positioning groove body of the LED lamp bead bracket feeding device, thereby enabling the feeding robot to accurately feed the material, and ultimately ensuring that the LED lamp bead brackets can be accurately cut and processed with a high cutting yield.

[0006] In order to solve the above technical problems, the technical solution of the present invention is: a new type of fully automatic bracket cutting machine for LED lamp bead brackets, including a machine platform and an LED lamp bead bracket storage device, an LED lamp bead bracket feeding device, an LED lamp bead bracket cutting device and an LED lamp bead bracket discharging device installed on the machine platform; the LED lamp bead bracket storage device is used to store LED lamp bead brackets; the LED lamp bead bracket feeding device includes a picking mechanism, a conveying guide mechanism and a feeding robot, the picking mechanism is used to remove the LED lamp bead brackets on the LED lamp bead bracket storage device one by one and transfer them to the conveying guide mechanism, the conveying guide mechanism is used to transport the LED lamp bead brackets one by one to the feeding position of the feeding robot, and the feeding robot is used to transfer the LED lamp bead brackets one by one to the LED lamp bead bracket cutting device Cutting device; the LED lamp bead bracket cutting device is used for cutting and processing the LED lamp bead bracket; the LED lamp bead bracket discharging device is used for taking out the processed LED lamp bead bracket from the LED lamp bead bracket cutting device; it also includes a first positioning mechanism and a second positioning mechanism, the conveying guide rail mechanism includes a guide rail groove, and the guide rail groove is provided with a positioning groove body at one end close to the feeding position of the feeding robot, and a limit block is provided at the end of the positioning groove body. The first positioning mechanism is installed below the guide rail groove, and is used to push the LED lamp bead bracket in the positioning groove body toward the limit block to position the two ends of the LED lamp bead bracket; the second positioning mechanism is installed on the side of the guide rail groove, and is used to push the LED lamp bead bracket in the positioning groove body toward the side wall of the positioning groove body to position the two sides of the LED lamp bead bracket.

[0007] Preferably, the first positioning mechanism includes a first vertical plate, a first support rod, a first push rod, a first "U"-shaped block and a first cylinder; the first vertical plate is vertically installed on the machine platform, the first support rod and the first cylinder are respectively installed horizontally on the first vertical plate, the lower end of the first push rod is rotatably connected to the first support rod, the middle part of the first push rod is located inside one end of the first "U"-shaped block and is rotatably connected to the first "U"-shaped block, and the other end of the first "U"-shaped block is connected to the cylinder telescopic rod of the first cylinder; the guide rail groove of the conveying guide rail mechanism is provided with a groove bottom through hole, and the upper end of the first push rod can move through the groove bottom through hole and can swing inside the groove bottom through hole.

[0008] Preferably, the second positioning mechanism includes a second vertical plate, a second support rod, a second push rod, a second "U"-shaped block and a second cylinder; the second vertical plate is vertically installed on the machine platform, the second support rod and the second cylinder are respectively installed horizontally on the second vertical plate, the lower end of the second push rod is rotatably connected to the second support rod, the middle part of the second push rod is located within one end of the second "U"-shaped block and is rotatably connected to the second "U"-shaped block, and the other end of the second "U"-shaped block is connected to the cylinder telescopic rod of the second cylinder; the positioning groove body of the guide rail groove is provided with a groove wall notch, and the upper end of the second push rod is movably arranged within the groove wall notch and can swing within the groove wall notch.

[0009] Preferably, a position sensor for sensing the position of the LED lamp bead bracket is also installed at the end of the positioning groove body.

[0010] Preferably, a plurality of air blowing nozzles are installed at intervals on the guide rail groove of the conveying guide rail mechanism, and the air blowing nozzles are used to blow the LED lamp bead brackets in the guide rail groove, and one end of the air blowing nozzle is connected to an air pipe.

[0011] Preferably, the material picking mechanism includes a rodless cylinder, a material picking arm and a material picking clamp, the rodless cylinder is connected to one end of the material picking arm, the other end of the material picking arm is connected to the material picking clamp, and the material picking clamp is provided with a suction bracket induction switch; a material baffle plate is provided on one side of the feed end of the conveying guide rail groove of the conveying guide rail mechanism, and the material baffle plate is used to block the LED lamp bead bracket taken by the lower material picking arm.

[0012] Preferably, the feeding robot is connected to a feeding block, and the feeding block is equipped with an electromagnet magnetic clamping mechanism.

[0013] Preferably, the LED lamp bead bracket storage device includes a vertical pole, a lifting seat, a hanging rod and a lifting mechanism. The vertical pole is provided with a vertical guide rod, and a guide sleeve that can slide up and down is installed on the guide rod. One end of the lifting seat is connected to the guide sleeve, and the rear end of the hanging rod is connected to the lifting seat. The front end of the hanging rod extends forward horizontally. The hanging rod is used to hang the LED lamp bead bracket to be processed. The lifting mechanism is connected to the other end of the lifting seat and is used to drive the lifting seat and the hanging rod to rise and fall.

[0014] Preferably, the LED lamp bead bracket cutting device includes a base, a support rod, a top seat, a hydraulic cylinder, a lower die seat, a lower die, an upper die seat, an upper die, an upper die seat guide rod, an upper die seat guide sleeve and a piston rod position sensing mechanism; the support rod is vertically installed on the edge of the base, the top seat is installed with the upper end of the support rod, the hydraulic cylinder is vertically installed on the top seat, the piston rod of the hydraulic cylinder moves downward through the top seat, and the lower end of the piston rod of the hydraulic cylinder is connected to the upper die seat; the lower die seat is installed on the base, the lower die is installed on the lower die seat, and the upper die is installed On the lower side of the upper die base, the upper die and the lower die correspond to each other in the upper and lower directions; the upper die base guide rod is vertically installed on the edge of the lower die base, the upper die base guide sleeve is installed in the edge of the upper die base, and the upper die base guide sleeve is movably sleeved on the outside of the upper die base guide rod; the piston rod position sensing mechanism is provided with a sensor, a sensing support rod and a pulley, the sensor is installed on the lower side of the top seat, one end of the sensing support rod is movably passed through the sensor, and the other end of the sensing support rod is installed with the pulley, and a convex ring is installed on the piston rod of the hydraulic cylinder, and the pulley and the convex ring are in contact and sensing cooperation.

[0015] Preferably, the LED lamp bead bracket discharging device includes a discharging cylinder and a discharging block, the piston rod of the discharging cylinder is connected to the discharging block, the discharging block is installed with an electromagnet magnetic clamping mechanism or a finger cylinder clamping mechanism, and the discharging block is provided with a discharging induction switch.

[0016] The beneficial effects of the present invention are as follows: on the one hand, the present invention adopts an LED lamp bead bracket storage device to store products and feed materials to the LED lamp bead bracket feeding device, adopts an LED lamp bead bracket feeding device to automatically transfer the LED lamp bead brackets hung in the LED lamp bead bracket storage device to the LED lamp bead bracket cutting device one by one, and adopts an LED lamp bead bracket discharging device to automatically take out the processed LED lamp bead brackets from the LED lamp bead bracket cutting device. It has a high degree of automation and good safety, and there will be no problem of manual cutting of fingers. One person can operate multiple machines and can also operate during breaks such as lunch. The processing efficiency is high, the labor cost is low, and the feeding and discharging accuracy is high. On the other hand, since the present invention also includes a first positioning mechanism and a second positioning mechanism, the conveying The guide rail mechanism includes a guide rail groove, a positioning groove body portion is provided at one end of the guide rail groove close to the feeding position of the feeding robot, and a limit block is provided at the end of the positioning groove body portion. The first positioning mechanism is installed under the guide rail groove, and is used to push the LED lamp bead holder in the positioning groove body portion toward the limit block to position the two ends of the LED lamp bead holder. The second positioning mechanism is installed on the side of the guide rail groove, and is used to push the LED lamp bead holder in the positioning groove body portion toward the side wall of the positioning groove body portion to position the two sides of the LED lamp bead holder. Therefore, before the feeding robot grabs the LED lamp bead holder, the LED lamp bead holder can be accurately positioned in the positioning groove body portion of the LED lamp bead holder feeding device, so that the feeding robot can accurately feed the material, and finally ensure that the LED lamp bead holder can be accurately cut and processed with a high cutting yield. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is one of the overall structural diagrams of the present utility model.

[0018] Figure 2 This is the second overall structural diagram of the present utility model.

[0019] Figure 3 This is the structural diagram of the LED lamp bead bracket feeding device and the LED lamp bead bracket discharging device.

[0020] Figure 4 This is a structural diagram of the feeding robot.

[0021] Figure 5 It is a structural diagram of the first positioning mechanism and the second positioning mechanism.

[0022] Figure 6 This is a structural diagram of the LED lamp bead bracket storage device.

[0023] Figure 7 This is the structural diagram of the LED lamp bead bracket cutting device. DETAILED DESCRIPTION

[0024] The structural principle and working principle of the present invention are further described in detail below with reference to the accompanying drawings.

[0025] like Figures 1 to 7As shown, the utility model is a new type of fully automatic bracket cutting machine for LED lamp bead brackets, including a machine 1 and an LED lamp bead bracket storage device 2, an LED lamp bead bracket feeding device 3, an LED lamp bead bracket cutting device 4 and an LED lamp bead bracket discharging device 5 installed on the machine 1; the LED lamp bead bracket storage device 2 is used to store LED lamp bead brackets 100; the LED lamp bead bracket feeding device 3 includes a picking mechanism 31, a conveying guide mechanism 32 and a feeding robot 33, the picking mechanism 31 is used to remove the LED lamp bead brackets on the LED lamp bead bracket storage device 2 one by one and transfer them to the conveying guide mechanism 32, the conveying guide mechanism 32 is used to transport the LED lamp bead brackets one by one to the feeding position of the feeding robot 33, and the feeding robot 33 is used to transfer the LED lamp bead brackets one by one to the LED lamp bead bracket cutting device 4; the LED lamp bead bracket cutting device 4 is used for cutting the LED lamp bead bracket; the LED lamp bead bracket discharging device 5 is used to take out the processed LED lamp bead bracket from the LED lamp bead bracket cutting device 4; it also includes a first positioning mechanism 6 and a second positioning mechanism 7, the conveying guide rail mechanism 32 includes a guide rail groove 321, and the end of the guide rail groove 321 close to the feeding position of the feeding robot 33 is provided with a positioning groove body 322, and the end of the positioning groove body 322 is provided with a limit block 323. The first positioning mechanism 6 is installed below the guide rail groove 321, and is used to push the LED lamp bead bracket in the positioning groove body 322 toward the limit block 323 to position the two ends of the LED lamp bead bracket 100; the second positioning mechanism 7 is installed on the side of the guide rail groove 321, and is used to push the LED lamp bead bracket in the positioning groove body 322 toward the side wall of the positioning groove body 322 to position the two sides of the LED lamp bead bracket 100. The present invention adopts an LED lamp bead bracket storage device 2 to store products and feed materials to an LED lamp bead bracket feeding device 3. The LED lamp bead bracket feeding device 3 automatically transfers the LED lamp bead brackets hung in the LED lamp bead bracket storage device 2 one by one to the LED lamp bead bracket cutting device 4. The LED lamp bead bracket discharging device 5 automatically removes the processed LED lamp bead brackets from the LED lamp bead bracket cutting device 4. The present invention has a high degree of automation and good safety. There is no problem of manual cutting of fingers. One person can operate multiple machines 1 and can also operate during lunch breaks. The processing efficiency is high, the labor cost is low, and the feeding and discharging accuracy is high. Before the feeding manipulator 33 of the present invention grabs the LED lamp bead bracket, the LED lamp bead bracket can be accurately positioned in the positioning groove 322 of the LED lamp bead bracket feeding device 3 through the first positioning mechanism 6 and the second positioning mechanism 7, so that the feeding manipulator 33 can accurately feed the material, ultimately ensuring that the LED lamp bead bracket can be accurately cut and processed with a high cutting yield rate.

[0026] like Figure 3 and Figure 5 As shown, the first positioning mechanism 6 includes a first vertical plate 61, a first support rod 62, a first push rod 63, a first "U"-shaped block 64 and a first cylinder 65; the first vertical plate 61 is vertically installed on the machine platform 1, the first support rod 62 and the first cylinder 65 are respectively installed horizontally on the first vertical plate 61, the lower end of the first push rod 63 is rotatably connected to the first support rod 62, the middle part of the first push rod 63 is located inside one end of the first "U"-shaped block 64 and is rotatably connected to the first "U"-shaped block 64, and the other end of the first "U"-shaped block 64 is connected to the cylinder telescopic rod of the first cylinder 65; the guide rail groove 321 of the conveying guide rail mechanism 32 is provided with a groove bottom through hole 324, and the upper end of the first push rod 63 can move through the groove bottom through hole 324 and can swing within the groove bottom through hole 324. When the LED lamp bead bracket needs to be transported, the first cylinder 65 pushes the first push rod 63 to swing backward and leave the guide rail groove 321; when the LED lamp bead bracket needs to be positioned, the first cylinder 65 pushes the first push rod 63 to swing forward, extend into the guide rail groove 321, and push the LED lamp bead bracket forward.

[0027] like Figure 3 and Figure 5 As shown, the second positioning mechanism 7 includes a second vertical plate 71, a second support rod 72, a second push rod 73, a second "U"-shaped block 74 and a second cylinder 75; the second vertical plate 71 is vertically installed on the machine platform 1, and the second support rod 72 and the second cylinder 75 are respectively installed horizontally on the second vertical plate 71, the lower end of the second push rod 73 is rotatably connected to the second support rod 72, the middle part of the second push rod 73 is located within one end of the second "U"-shaped block 74 and is rotatably connected to the second "U"-shaped block 74, and the other end of the second "U"-shaped block 74 is connected to the cylinder telescopic rod of the second cylinder 75; the positioning groove body 322 of the guide rail groove 321 is provided with a groove wall notch 325, and the upper end of the second push rod 73 is movably arranged within the groove wall notch 325 and can swing within the groove wall notch 325. When the LED lamp bead bracket needs to be transported, the second cylinder 75 pushes the second push rod 73 to swing backward and leave the groove wall gap 325; when the LED lamp bead bracket needs to be positioned, the second cylinder 75 pushes the second push rod 73 to swing forward, extend into the groove wall gap 325, and push the LED lamp bead bracket forward.

[0028] like Figure 3 As shown, as a preferred embodiment of the present invention, a position sensor 326 for sensing the position of the LED lamp bead bracket is further installed at the end of the positioning groove portion 322 .

[0029] like Figure 1 、 Figure 2 and Figure 3As shown, as a preferred embodiment of the present invention, a plurality of air blowing nozzles 327 are installed at intervals on the guide rail groove 321 of the conveying guide rail mechanism 32. The air blowing nozzles 327 are used to blow the LED lamp bead bracket in the guide rail groove 321. One end of the air blowing nozzle 327 is connected to an air pipe (not shown).

[0030] like Figures 1-4 As shown, the material picking mechanism 31 includes a rodless cylinder 311, a material picking arm 312, and a material picking clamp 313. The rodless cylinder 311 is connected to one end of the material picking arm 312, and the other end of the material picking arm 312 is connected to the material picking clamp 313. The material picking clamp 313 is equipped with a bracket suction sensor switch, which confirms that it has sucked material before moving downward. The feed end of the conveying guide groove 321 of the conveying guide mechanism 32 is equipped with a material blocking plate 328. The material blocking plate 328 is used to block the LED lamp bead bracket 100 taken by the material picking arm 312. The feeding robot 33 is connected to the feeding block 331, and the feeding block 331 is equipped with an electromagnet magnetic suction clamping mechanism 332.

[0031] like Figure 1 、 Figure 2 and Figure 6 As shown, the LED lamp bead bracket storage device 2 includes a vertical pole 21, a lifting seat 22, a hanging rod 23 and a lifting mechanism 24. The vertical pole 21 is provided with a vertical guide rod 25, and a guide sleeve 26 that can slide up and down is installed on the guide rod 25. One end of the lifting seat 22 is connected to the guide sleeve 26, and the rear end of the hanging rod 23 is connected to the lifting seat 22. The front end of the hanging rod 23 extends forward horizontally. The hanging rod 23 is used to hang the LED lamp bead bracket 100 to be processed. The lifting mechanism 24 is connected to the other end of the lifting seat 22, and is used to drive the lifting seat 22 and the hanging rod 23 to rise and fall.

[0032] like Figure 1 、 Figure 2 and Figure 7As shown, the LED lamp bead bracket cutting device 4 includes a base 41, a support rod 42, a top seat 43, a hydraulic cylinder 44, a lower die seat 45, a lower die 46, an upper die seat 47, an upper die 48, an upper die seat guide rod 49, an upper die seat guide sleeve 491 and a piston rod position sensing mechanism; the support rod 42 is vertically installed on the edge of the base 41, the top seat 43 is installed on the upper end of the support rod 42, the hydraulic cylinder 44 is vertically installed on the top seat 43, the piston rod of the hydraulic cylinder 44 moves downward through the top seat 43, and the lower end of the piston rod of the hydraulic cylinder 44 is connected to the upper die seat 47; the lower die seat 45 is installed on the base 41, the lower die 46 is installed on the lower die seat 45, and the upper die 48 is installed on the upper die seat 47, the upper die 48 and the lower die 46 correspond to each other in the upper and lower parts; the upper die base guide rod 49 is vertically installed on the edge of the lower die base 45, and the upper die base guide sleeve 491 is installed in the edge of the upper die base 47, and the upper die base guide sleeve 491 is movably sleeved on the outside of the upper die base guide rod 49; the piston rod position sensing mechanism is provided with a sensor 492, a sensing support rod 494 and a pulley 493, the sensor 492 is installed on the lower side of the top seat 43, one end of the sensing support rod 494 is movably passed through the sensor 492, and the other end of the sensing support rod 494 is installed with the pulley 493, and the piston rod of the hydraulic cylinder 44 is installed with a convex ring 441, and the pulley 493 contacts and senses with the convex ring 441.

[0033] like Figure 1 、 Figure 2 and Figure 3 As shown, the LED lamp bead bracket discharging device 5 includes a discharging cylinder 51 and a discharging block 52. The piston rod of the discharging cylinder 51 is connected to the discharging block 52. The discharging block 52 is installed with an electromagnet magnetic clamping mechanism or a finger cylinder clamping mechanism. The discharging block 52 is provided with a discharging sensing switch, which will move downward only after confirming that the material has been sucked up.

[0034] The above description is only a preferred embodiment of the present invention. Any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical solution of the present invention are within the scope of the technical solution of the present invention.

Claims

1. A new type of fully automatic bracket cutting machine for LED lamp bead brackets, comprising a machine platform and an LED lamp bead bracket storage device, an LED lamp bead bracket feeding device, an LED lamp bead bracket cutting device and an LED lamp bead bracket discharging device installed on the machine platform; the LED lamp bead bracket storage device is used to store LED lamp bead brackets; the LED lamp bead bracket feeding device comprises a picking mechanism, a conveying guide mechanism and a feeding manipulator, the picking mechanism is used to remove the LED lamp bead brackets on the LED lamp bead bracket storage device one by one and transfer them to the conveying guide mechanism, the conveying guide mechanism is used to transport the LED lamp bead brackets one by one to the feeding position of the feeding manipulator, the feeding manipulator is used to transfer the LED lamp bead brackets one by one to the LED lamp bead bracket cutting device; the LED lamp bead bracket cutting device is used to cut and process the LED lamp bead bracket; the LED lamp bead bracket discharging device is used to take out the processed LED lamp bead brackets from the LED lamp bead bracket cutting device; it is characterized in that: It also includes a first positioning mechanism and a second positioning mechanism, the conveying guide rail mechanism includes a guide rail groove, a positioning groove body is provided at one end of the guide rail groove close to the feeding position of the feeding robot, and a limit block is provided at the end of the positioning groove body. The first positioning mechanism is installed below the guide rail groove, and is used to push the LED lamp bead bracket in the positioning groove body toward the limit block to position the two ends of the LED lamp bead bracket; the second positioning mechanism is installed on the side of the guide rail groove, and is used to push the LED lamp bead bracket in the positioning groove body toward the side wall of the positioning groove body to position the two sides of the LED lamp bead bracket.

2. The fully automatic bracket cutting machine of the new LED lamp bead bracket according to claim 1 is characterized in that: The first positioning mechanism includes a first vertical plate, a first support rod, a first push rod, a first "U"-shaped block and a first cylinder; the first vertical plate is vertically installed on the machine platform, the first support rod and the first cylinder are respectively installed horizontally on the first vertical plate, the lower end of the first push rod is rotatably connected to the first support rod, the middle part of the first push rod is located inside one end of the first "U"-shaped block and is rotatably connected to the first "U"-shaped block, and the other end of the first "U"-shaped block is connected to the cylinder telescopic rod of the first cylinder; the guide rail groove of the conveying guide rail mechanism is provided with a groove bottom through hole, and the upper end of the first push rod can move through the groove bottom through hole and can swing inside the groove bottom through hole.

3. The fully automatic bracket cutting machine of the new LED lamp bead bracket according to claim 1 is characterized in that: The second positioning mechanism includes a second vertical plate, a second support rod, a second push rod, a second "U"-shaped block and a second cylinder; the second vertical plate is vertically installed on the machine platform, the second support rod and the second cylinder are respectively installed horizontally on the second vertical plate, the lower end of the second push rod is rotatably connected to the second support rod, the middle part of the second push rod is located inside one end of the second "U"-shaped block and is rotatably connected to the second "U"-shaped block, and the other end of the second "U"-shaped block is connected to the cylinder telescopic rod of the second cylinder; the positioning groove body of the guide rail groove is provided with a groove wall notch, and the upper end of the second push rod is movably arranged in the groove wall notch and can swing in the groove wall notch.

4. The fully automatic bracket cutting machine of the new LED lamp bead bracket according to claim 1 is characterized in that: A position sensor for sensing the LED lamp bead bracket is also installed at the end of the positioning groove body.

5. The fully automatic bracket cutting machine of the new LED lamp bead bracket according to claim 1 is characterized in that: A plurality of air blowing nozzles are installed at intervals on the guide rail groove of the conveying guide rail mechanism. The air blowing nozzles are used to blow the LED lamp bead brackets in the guide rail groove. One end of the air blowing nozzle is connected to an air pipe.

6. The fully automatic bracket cutting machine for the new LED lamp bead bracket according to claim 1 is characterized by: The material picking mechanism includes a rodless cylinder, a material picking arm and a material picking clamp block, the rodless cylinder is connected to one end of the material picking arm, the other end of the material picking arm is connected to the material picking clamp block, and the material picking clamp block is provided with a suction bracket induction switch; a material baffle plate is provided on one side of the feed end of the conveying guide groove of the conveying guide mechanism, and the material baffle plate is used to block the LED lamp bead bracket taken by the material picking arm.

7. The fully automatic bracket cutting machine for the new LED lamp bead bracket according to claim 1 is characterized by: The feeding robot is connected to a feeding block, and the feeding block is equipped with an electromagnet magnetic suction clamping mechanism.

8. The fully automatic bracket cutting machine for the new LED lamp bead bracket according to claim 1 is characterized by: The LED lamp bead bracket storage device includes a vertical pole, a lifting seat, a hanging rod and a lifting mechanism. The vertical pole is provided with a vertical guide rod, and a guide sleeve that can slide up and down is installed on the guide rod. One end of the lifting seat is connected to the guide sleeve, and the rear end of the hanging rod is connected to the lifting seat. The front end of the hanging rod extends forward horizontally. The hanging rod is used to hang the LED lamp bead bracket to be processed. The lifting mechanism is connected to the other end of the lifting seat and is used to drive the lifting seat and the hanging rod to rise and fall.

9. The fully automatic bracket cutting machine for the new LED lamp bead bracket according to claim 1 is characterized by: The LED lamp bead bracket cutting device includes a base, a support rod, a top seat, a hydraulic cylinder, a lower die seat, a lower die, an upper die seat, an upper die, an upper die seat guide rod, an upper die seat guide sleeve and a piston rod position sensing mechanism; the support rod is vertically installed on the edge of the base, the top seat is installed on the upper end of the support rod, the hydraulic cylinder is vertically installed on the top seat, the piston rod of the hydraulic cylinder moves downward through the top seat, and the lower end of the piston rod of the hydraulic cylinder is connected to the upper die seat; the lower die seat is installed on the base, the lower die is installed on the lower die seat, and the upper die is installed on the upper die On the lower side of the seat, the upper die and the lower die correspond to each other up and down; the upper die seat guide rod is vertically installed on the edge of the lower die seat, the upper die seat guide sleeve is installed in the edge of the upper die seat, and the upper die seat guide sleeve is movably sleeved outside the upper die seat guide rod; the piston rod position sensing mechanism is provided with a sensor, a sensing support rod and a pulley, the sensor is installed on the lower side of the top seat, one end of the sensing support rod is movably inserted into the sensor, and the other end of the sensing support rod is installed with the pulley, and a convex ring is installed on the piston rod of the hydraulic cylinder, and the pulley and the convex ring are in contact and sensing cooperation.

10. The fully automatic bracket cutting machine for the new LED lamp bead bracket according to claim 1 is characterized in that: The LED lamp bead bracket discharging device includes a discharging cylinder and a discharging block. The piston rod of the discharging cylinder is connected to the discharging block. The discharging block is installed with an electromagnet magnetic suction clamping mechanism or a finger cylinder clamping mechanism. The discharging block is provided with a discharging induction switch.

Citation Information

Patent Citations

  • A fully automatic bracket cutting machine for LED lamp bead bracket

    CN114101456B