Color master batch granulator
By designing a masterbatch pelletizer, the automatic process of pelletizing boxes, hoppers, screening plates and spiral hoisting machines is used to solve the problem of uneven particle size and improve the pelletizing efficiency and production efficiency.
Patent Information
- Application Number
- CN202421125277.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The particle size of the existing color masterbatch granules is uneven in the existing color masterbatch granules, which leads to low granules efficiency and requires manual screening, which is not very efficient.
A masterbatch pelletizer was designed, including a pelletizing box, a hopper, a pelletizing mechanism, a screening plate and a spiral hoist. Through automated process screening and re-cutting, the particle size is uniformized and artificial participation is reduced. .
The working efficiency of color masterbatch cutting is improved, the particle size is uniform, the degree of automation is high, manual operation is reduced, and production efficiency is improved.
Smart Images

Figure CN222309417U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of masterbatch pelletizing, in particular to a masterbatch pelletizing machine. Background Art
[0002] Masterbatch refers to a plastic colorant made of a high proportion of pigments or additives and thermoplastic resins, which are well dispersed. The selected resin has good wetting and dispersing effects on the colorant and has good compatibility with the colored material. Masterbatch coloring is the most commonly used plastic coloring method today. The particle size of existing masterbatches is uneven when they are pelletized, which is not convenient for subsequent use. The masterbatches that do not meet the required particle size after pelletizing need to be screened and re-pelletized, which is inefficient. Based on this, a masterbatch pelletizer is designed. Utility Model Content
[0003] In order to overcome at least one of the defects of the prior art, the utility model provides a masterbatch pelletizer, which can solve the problem that the masterbatch pellets have different sizes after pelletizing, and improve the pelletizing efficiency.
[0004] The technical solution adopted by the utility model to solve the problem is:
[0005] A masterbatch pelletizer comprises: a pelletizing box, which is hollow inside; a feed hopper, which is open at the top and hollow inside to form a accommodating chamber, and the feed hopper is connected to the inside of the pelletizing box; a pelletizing mechanism, which is arranged inside the pelletizing box and is used to pelletize masterbatches; a sieve plate, which has sieve holes, a first guide tube is arranged on one side of the top of the sieve plate, the first guide tube is used to discharge masterbatches with a particle size larger than the sieve holes, a discharge port is arranged below the sieve plate, the discharge port is used to discharge masterbatches with a particle size smaller than the sieve holes; a spiral elevator, which is used to transport masterbatches with a particle size larger than the sieve holes to the open end of the feed hopper for re-pelletizing.
[0006] By adopting the above scheme, the masterbatch to be pelletized is put into the feed hopper, pelletized by the pelletizing mechanism, and screened by the screening plate. The masterbatch that does not pass through the screening plate is sent to the feed hopper through a spiral elevator and pelletized again. This process has a high degree of automation and reduces manual participation.
[0007] Furthermore, it also includes a supporting structure, and the supporting structure is used to reserve space between the pelletizing box and the ground.
[0008] Furthermore, the support structure includes a plurality of support legs and a support plate, the support plate surrounds the pelletizing box at the center, a plurality of support legs are arranged at the bottom of the support plate, and the support legs are connected by a connecting rod.
[0009] By adopting the above solution, a supporting effect is achieved.
[0010] Furthermore, the pelletizing mechanism includes: a pelletizing shaft; a plurality of cutting blades, which are sleeved along the length direction of the pelletizing shaft; a driven shaft, which is circumferentially arranged and passes through all the cutting blades, and the driven blades are sleeved on the driven shaft; wherein a first pulley is provided at the end of the pelletizing shaft.
[0011] By adopting the above scheme, the cutting operation is realized by the cutting blade and the driven blade, so that double cutting is achieved and the cutting effect is better.
[0012] Furthermore, it also includes a driving mechanism, which includes: a first driving motor, which is installed above the supporting plate; and a second pulley, which is connected to the output end of the first driving motor.
[0013] By adopting the above solution, the driving mechanism provides a power source for the rotation of the pelletizing mechanism.
[0014] Furthermore, the first pulley and the second pulley are connected via a belt transmission.
[0015] By adopting the above solution, transmission connection is achieved through a belt.
[0016] Furthermore, the spiral elevator includes: an elevator housing, the interior of which is hollow; a second drive motor, which is arranged on the top of the elevator housing; a rotating shaft, which is fixedly connected to the output end of the second drive motor; and a spiral blade, which is wound around the outer surface of the rotating shaft.
[0017] By adopting the above solution, it is convenient to transport the masterbatch to the feeding hopper.
[0018] Furthermore, the first guide tube is arranged at an angle and is communicated with the hoist housing.
[0019] By adopting the above solution, the inclined setting facilitates the masterbatch on the screening plate to flow into the elevator housing through the first guide tube.
[0020] Furthermore, a second guide tube is provided on one side of the top of the elevator housing, and an end of the second guide tube corresponds to the opening of the feed hopper.
[0021] By adopting the above solution, the masterbatch can be conveniently transported to the feed hopper through the second guide tube, so as to facilitate the operation of re-cutting the pellets. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1It is a partial three-dimensional structural schematic diagram of an embodiment of the utility model;
[0023] Figure 2 A cross-sectional view of an embodiment of the utility model;
[0024] Figure 3 A schematic diagram of a pelletizing mechanism according to an embodiment of the utility model;
[0025] Among them, the meanings of the accompanying drawings are as follows: 1. pelletizing box; 2. feed hopper; 3. pelletizing mechanism; 31. pelletizing shaft; 311. first pulley; 32. cutting blade; 33. driven shaft; 34. driven blade; 4. screening plate; 41. first guide cylinder; 42. discharge port; 5. spiral elevator; 51. elevator housing; 511. second guide cylinder; 52. second drive motor; 53. rotating shaft; 54. spiral blade; 6. supporting structure; 61. supporting leg; 62. supporting plate; 63. connecting rod; 7. driving mechanism; 71. first drive motor. DETAILED DESCRIPTION
[0026] For better understanding and implementation, the technical solutions in the embodiments of the present invention will be clearly and completely described and discussed below in conjunction with the accompanying drawings of the present invention. Obviously, what is described here is only a part of the examples of the present invention, not all the examples. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0027] In order to facilitate the understanding of the embodiments of the present utility model, the following will be further explained by taking specific embodiments as examples in conjunction with the drawings, and each embodiment does not constitute a limitation on the embodiments of the present utility model.
[0028] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0030] See also Figure 1-Figure 3The utility model discloses a masterbatch pelletizer: comprising a pelletizing box 1, a feed hopper 2, a pelletizing mechanism 3, a screening plate 4 and a spiral elevator 5, wherein the interior of the pelletizing box 1 is hollow, the top of the feed hopper 2 is open and the interior is hollow to form a receiving cavity, and the bottom of the feed hopper 2 is connected to the interior of the pelletizing box 1, the pelletizing mechanism 3 is arranged inside the pelletizing box 1, and is used to pelletize the masterbatch, the screening plate 4 has screening holes, and the screening plate 4 is located at the Below the pelletizing mechanism 3, a first guide tube 41 is provided on one side of the top of the sieve plate 4. The first guide tube 41 extends to the outside of the pelletizing box 1. The first guide tube 41 is used to discharge masterbatches with a particle size larger than the sieve hole. A discharge port 42 is provided below the sieve plate 4. The discharge port 42 is used to discharge masterbatches with a particle size smaller than the sieve hole. The spiral elevator 5 is used to transport masterbatches with a particle size larger than the sieve hole to the open portion of the feed hopper 2 for re-pelletizing. In this embodiment, the first guide tube 41 is tilted and connected to the elevator housing 51. The tilted setting facilitates the masterbatches on the sieve plate 4 to flow into the elevator housing 51 through the first guide tube 41. Among them, the sieve plate 4 is also tilted to facilitate the masterbatches on the sieve plate 4 to flow into the first guide tube 41.
[0031] In this embodiment, a support structure 6 is further provided, and the support structure 6 is used to reserve space between the pelletizing box 1 and the ground. Specifically, the support structure 6 includes a support plate 62 and a plurality of support legs 61. The support plate 62 surrounds the pelletizing box 1 in the center, and a plurality of support legs 61 are arranged at the bottom of the support plate 62, and the support legs 61 are connected by a connecting rod 63 to achieve a supporting effect.
[0032] In this embodiment, the pelletizing mechanism 3 includes a pelletizing shaft 31, a plurality of cutting blades 32 and a driven shaft 33. The plurality of cutting blades 32 are sleeved and arranged at intervals along the length direction of the pelletizing shaft 31. The driven shaft 33 is circumferentially arranged and passes through all the cutting blades 32. The driven blade 34 is sleeved on the driven shaft 33. A first pulley 311 is provided at the end of the pelletizing shaft 31. The cutting operation is realized by the cutting blade 32 and the driven blade 34, thereby realizing double cutting and achieving better cutting effect.
[0033] In this embodiment, a driving mechanism 7 is further included, and the driving mechanism 7 includes a first driving motor 71 and a second pulley, wherein the first driving motor 71 is mounted above the support plate 62, and the second pulley is connected to the output end of the first driving motor 71. The driving mechanism 7 provides a power source for the rotation of the pelletizing mechanism 3. The first pulley 311 and the second pulley are connected by belt transmission, and the transmission connection is realized by the belt.
[0034] In this embodiment, the spiral elevator 5 includes an elevator housing 51, a second drive motor 52, a rotating shaft 53 and a spiral blade 54. The elevator housing 51 is hollow inside, the second drive motor 52 is arranged at the top of the elevator housing 51, the rotating shaft 53 is fixedly connected to the output end of the second drive motor 52, and the spiral blade 54 is wound around the outer surface of the rotating shaft 53 to facilitate the transportation of the masterbatch to the feed hopper 2.
[0035] Among them, a second guide tube 511 is arranged on one side of the top of the elevator housing 51, and the end of the second guide tube 511 corresponds to the open opening of the feed hopper 2, so that the masterbatch can be transported to the feed hopper 2 through the second guide tube 511, so as to facilitate the re-granulation operation.
[0036] The working principle and steps of the utility model are as follows: the masterbatch to be pelletized is put into the feed hopper 2, and the masterbatch falls into the pelletizing box 1. The pelletizing effect of the masterbatch is achieved by the cutting blade 32 and the driven blade 34. The pelletized masterbatch will fall above the sieve plate 4, and the masterbatch with a particle size smaller than the sieve hole will be discharged from the discharge port 42 through the sieve hole. The masterbatch with a particle size larger than the sieve hole will stay above the sieve plate 4, and flow into the elevator housing 51 through the first guide cylinder 41, and the masterbatch is driven by the spiral blade 54 to be lifted to the second guide cylinder 511, and enters through the feed hopper 2 to perform the above operation until all the masterbatch is discharged through the discharge port 42.
[0037] The technical means disclosed in the solution of the utility model are not limited to the technical means disclosed in the above-mentioned implementation mode, but also include technical solutions composed of any combination of the above technical features. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the utility model, and these improvements and modifications are also regarded as the protection scope of the utility model.
Claims
1. A masterbatch pelletizer, characterized in that: include: A pelletizing box, wherein the interior of the pelletizing box is hollow; A feed hopper, the top of which is open and the interior of which is hollow to form a receiving cavity, and the feed hopper is in communication with the interior of the pelletizing box; A pelletizing mechanism, which is arranged inside the pelletizing box and is used to pelletize the masterbatch; A sieve plate, wherein the sieve plate has sieve holes, a first guide tube is arranged on one side of the top of the sieve plate, the first guide tube is used to discharge masterbatches with a particle size larger than the sieve holes, and a discharge port is arranged below the sieve plate, the discharge port is used to discharge masterbatches with a particle size smaller than the sieve holes; The spiral elevator is used to transport the masterbatch with a particle size larger than the sieve hole to the open opening of the feed hopper for re-granulation.
2. A masterbatch pelletizer according to claim 1, characterized in that: The device also comprises a supporting structure, and the supporting structure is used to reserve space between the pelletizing box and the ground.
3. A masterbatch pelletizer according to claim 2, characterized in that: The support structure comprises a plurality of support legs and a support plate, wherein the support plate surrounds the pelletizing box at the center, and a plurality of support legs are arranged at the bottom of the support plate, and the support legs are connected by connecting rods.
4. A masterbatch pelletizer according to claim 3, characterized in that: The pelletizing mechanism comprises: Pelletizing shaft; A plurality of cutting blades, wherein the plurality of cutting blades are sleeved and arranged along the length direction of the pelletizing shaft; A driven shaft, which is circumferentially arranged and passes through all the cutting blades, and the driven blades are sleeved on the driven shaft; Wherein, a first pulley is arranged at the end of the pelletizing shaft.
5. A masterbatch pelletizer according to claim 4, characterized in that: Also included is a driving mechanism, the driving mechanism comprising: a first driving motor, wherein the first driving motor is mounted above the supporting plate; A second pulley is connected to an output end of the first driving motor.
6. A masterbatch pelletizer according to claim 5, characterized in that: The first pulley and the second pulley are connected via a belt transmission.
7. A masterbatch pelletizer according to claim 6, characterized in that: The spiral elevator comprises: An elevator housing, wherein the interior of the elevator housing is hollow; a second drive motor, the second drive motor being disposed on the top of the hoist housing; A rotating shaft, the rotating shaft being fixedly connected to an output end of the second driving motor; A spiral blade is arranged around the outer surface of the rotating shaft.
8. A masterbatch pelletizer according to claim 7, characterized in that: The first guide tube is arranged obliquely and is communicated with the hoist housing.
9. A masterbatch pelletizer according to claim 8, characterized in that: A second guide tube is arranged on one side of the top of the elevator housing, and an end of the second guide tube corresponds to the opening of the feed hopper.