Six-station rotary injection mold for automobile lamp lens

By designing a six-station rotary injection mold for automotive headlight lenses, using multiple separate mold cavity and guide rod top rod structures, the problems of uneven lens forming and high mold cost in the prior art are solved, and efficient production and yield rate are achieved Improvement.

CN222309611UActive Publication Date: 2025-01-07TAIZHOU DIANJING MOLD
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Patent Information

Application Number
CN202323437607.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-15
Publication Date
2025-01-07
Estimated Expiration
2033-12-15

AI Technical Summary

Technical Problem

During injection molding, existing automotive headlight lenses have low yields that meet the standards simultaneously due to different directional behaviors of polymer chains, and the production of a single lens increases the number of molds and manufacturing costs.

Method used

Design a six-station rotary injection mold for automotive headlight lenses. Through multiple separate mold cavity structures of the upper template and the lower template, the combination of guide rods and top rods can realize the individual forming and opening of the six lenses in sequence, reducing the The mold cost is improved and the yield rate is improved.

Benefits of technology

The simultaneous molding and separate mold opening of six lenses are achieved, which reduces the cost of mold, improves the yield rate, and ensures the uniformity of tensile stress of each lens.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222309611U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of injection molds, and particularly relates to a six-station rotary injection mold for an automobile lamp lens. The injection mold comprises an upper mold plate, an injection molding opening piece is arranged in the upper mold plate, a positioning block is arranged below the upper mold plate, guide rods are arranged on the upper mold plate and the positioning block, an upper mold base is arranged below the upper mold plate, an upper mold core block is arranged in the bottom of the upper mold base, a lower mold base is arranged below the upper mold base, and a lower mold core block is arranged in the lower mold base. A lower die core block is arranged on the lower die base, an upper die core block is arranged on the lower die base, a forming cavity is formed between the lower die core block and the upper die core block, a lower die plate is arranged below the lower die base, a driving block and an ejector rod are arranged between the lower die core block and the upper die core block, and an external driving opening is correspondingly formed in the bottom of the lower die plate. And one-time production can be achieved, the mold cost is reduced, and the yield is increased.
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Description

Technical Field

[0001] The utility model belongs to the technical field of injection molds and relates to a six-station rotary injection mold for automobile headlight lenses. Background Art

[0002] Injection molding, also known as injection molding, is a molding method that combines injection and molding. A hot runner pouring mechanism is usually provided in the injection mold, and the plastic melt enters the mold cavity from the nozzle of the injection molding machine through the main runner, branch runner, cold well, and gate. The runner is an important channel from the main runner to the gate, and is the flow channel for the molten plastic ejected from the nozzle of the injection molding machine. The runner should be designed to have low resistance and prevent cooling. Usually the runner is designed to be trapezoidal or circular. The existing automobile headlight lens is composed of six different lenses. Since the polymer chain orientation behavior of each lens is different during injection molding, usually after the mold is opened at the same time, it will cause each lens to fail to meet the standard at the same time, resulting in a low yield rate. Some manufacturers produce each single lens, which will increase the number of molds and increase the manufacturing cost. Therefore, in view of the above problems, a six-station rotary injection mold for automobile headlight lenses is proposed. Utility Model Content

[0003] The utility model aims to solve the above problems and provides a six-station rotary injection mold for automobile headlight lens.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A six-station rotary injection mold for an automobile headlight lens, comprising an upper mold plate, an injection port piece is provided in the middle of the upper mold plate, a raised portion is provided below the upper mold plate, a positioning groove is provided in the raised portion, a positioning block is installed in the positioning groove, and a guide rod is provided in the positioning block and the upper mold plate, a positioning rod is provided downward in the positioning block, an upper mold seat is provided below the raised portion, and a lower section of the positioning rod is passed through the upper mold seat, an upper mold core groove is provided at the bottom below the upper mold seat, and a limiting hole is provided in the upper mold seat, an upper mold core block is installed in the upper mold core groove, and the upper mold core block An upper cavity groove is provided at the bottom, and the bottom of a positioning rod is inserted in the upper mold core block. The lower mold base is pressed at the bottom of the upper mold base, and a limiting column is provided above the lower mold base. A lower mold core groove is provided above the lower mold base, and the lower mold core block is installed in the lower mold core groove. A lower cavity groove is provided above the lower mold core block, and the bottom of the upper mold core block is pressed above the lower mold core block. A groove portion is provided at the bottom of the lower mold base, and a lower mold plate is provided at the bottom of the lower mold base. A driving block and a push rod are provided above the lower mold plate, and the push rod is inserted upward into the lower mold core block, and an external driving port is provided at the bottom of the lower mold plate.

[0006] In the above-mentioned six-station rotary injection mold for the automobile headlight lens, the center of the upper template is fixedly connected to the injection port, the bottom of the upper template is fixedly connected to the raised portion, and six equally divided positioning grooves are provided in the raised portion, positioning blocks are inserted into the positioning grooves, and the slides in the positioning grooves are connected to the guide rods, and the lower ends of the guide rods are fixedly connected to the positioning blocks, and a plurality of positioning rods are fixedly connected in the positioning blocks.

[0007] In the above-mentioned six-station rotary injection mold for the automobile headlight lens, the bottom of the raised portion is pressed against the top of the upper mold base, and there is a distance between the bottom of the upper mold base and the bottom of the positioning block. At the same time, a positioning rod passes through the upper mold base, and six upper mold core grooves are opened at the bottom of the upper mold base, and the upper mold core grooves correspond to the positioning blocks.

[0008] In the above-mentioned six-station rotary injection mold for the automobile headlight lens, the upper mold core block is inserted into the upper mold core groove, and an upper cavity groove is opened in the bottom of the upper mold core block, the bottom of the fixedly connected positioning rod is inserted into the upper mold core block, and the bottom of the upper mold core block is flush with the bottom of the upper mold base.

[0009] In the above-mentioned six-station rotary injection mold for automobile headlight lens, the bottom of the upper mold base is pressed against the top of the lower mold base, a limiting hole is opened in the upper mold base, the top of the lower mold base is fixedly connected to a limiting column, and the limiting column is inserted into the sliding connection limiting hole and fits tightly.

[0010] In the above-mentioned six-station rotary injection mold for automobile headlight lens, six equally divided lower mold core grooves are opened above the lower mold base, the lower mold core blocks are inserted into the lower mold core grooves, and a lower cavity groove is opened in the top of the lower mold core block, and the top of the lower mold core block is engaged with the bottom of the upper mold core block.

[0011] In the above-mentioned six-station rotary injection mold for the automobile headlight lens, a groove portion is provided at the bottom of the lower mold base, and the bottom of the lower mold base is fixedly connected to the lower mold plate.

[0012] In the above-mentioned six-station rotary injection mold for the automobile headlight lens, a plurality of driving blocks are fixedly connected to the top of the lower mold plate, and the driving blocks are placed in the groove portion with a distance between them.

[0013] In the above-mentioned six-station rotary injection mold for the automobile headlight lens, a push rod is fixedly connected to the top of the driving block, and the push rod is inserted upward into the lower mold core block.

[0014] In the above-mentioned six-station rotary injection mold for the automobile headlight lens, the bottom of the lower mold plate is fixedly connected to the external drive port, and the external drive port is connected to the upper drive block.

[0015] Compared with the existing technology, the advantages of the utility model are:

[0016] The utility model has an injection port piece arranged in an upper template, a positioning block arranged below the upper template, guide rods arranged on the upper template and the positioning block, an upper mold base arranged below the upper template, an upper mold core block arranged in the bottom of the upper mold base, a lower mold base arranged below the upper mold base, a lower mold core block arranged in the lower mold base, a molding cavity is formed between the lower mold core block and the upper mold core block, a lower template is arranged below the lower mold base, a driving block and a push rod are arranged between the two, an external driving port is arranged at the bottom of the lower mold base, molding is performed using six separate mold cavities, and the molds can be opened separately and sequentially, so that six different lenses can ensure tensile stress and can be produced at one time, thereby reducing mold costs and increasing the yield rate.

[0017] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is an overall schematic diagram of the utility model;

[0019] Figure 2 It is an overall exploded top view schematic diagram of the utility model;

[0020] Figure 3 It is an overall exploded bottom view schematic diagram of the utility model;

[0021] Figure 4 It is a schematic diagram of the interior of the upper die seat of the utility model;

[0022] Figure 5 This is a schematic diagram of the interior of the lower die base of the utility model;

[0023] Figure 6 It is a schematic diagram of the cooperation between the lower die base, the driving block and the ejector rod of the utility model;

[0024] Figure 7 It is a schematic diagram of the overall internal working of the utility model.

[0025] In the figure: 1. upper template; 11. raised part; 12. positioning groove; 2. injection port; 3. positioning block; 31. positioning rod; 32. guide rod; 4. upper mold base; 41. upper mold core groove; 5. upper mold core block; 51. upper cavity groove; 6. limiting hole; 7. lower mold base; 71. lower mold core groove; 72. groove part; 8. limiting column; 9. lower mold core block; 91. lower cavity groove; 10. lower template; 13. ejector pin; 14. drive block; 15. external drive port. DETAILED DESCRIPTION

[0026] The utility model is further described below in conjunction with the accompanying drawings.

[0027] like Figure 1-7As shown, a six-station rotary injection mold for a car headlight lens comprises an upper mold plate 1, wherein an injection port 2 is provided in the middle of the upper mold plate 1, a raised portion 11 is provided below the upper mold plate 1, and a positioning groove 12 is provided in the raised portion 11, a positioning block 3 is installed in the positioning groove 12, and a guide rod 32 is provided in the positioning block 3 and the upper mold plate 1, a positioning rod 31 is provided downwardly in the positioning block 3, an upper mold seat 4 is provided below the raised portion 11, and a lower section of the positioning rod 31 is passed through the upper mold seat 4, an upper mold core groove 41 is provided at the bottom below the upper mold seat 4, and a limiting hole 6 is provided in the upper mold seat 4, an upper mold core block 5 is installed in the upper mold core groove 41, and the upper mold core block 5 is provided below An upper cavity groove 51 is provided, and the bottom of the positioning rod 31 is inserted in the upper mold core block 5, the lower mold base 7 is pressed together at the bottom of the upper mold base 4, and a limiting column 8 is provided above the lower mold base 7, a lower mold core groove 71 is provided above the lower mold base 7, and the lower mold core block 9 is installed in the lower mold core groove 71, a lower cavity groove 91 is provided above the lower mold core block 9, and the bottom of the upper mold core block 5 is pressed together above the lower mold core block 9, a groove portion 72 is provided at the bottom of the lower mold base 7, and a lower mold plate 10 is provided at the bottom of the lower mold base 7, a driving block 14 and a push rod 13 are provided above the lower mold plate 10, and the push rod 13 is inserted upward into the lower mold core block 9, and an external driving port 15 is provided at the bottom of the lower mold plate 10.

[0028] The injection port 2 is fixedly connected through the center of the upper template 1, the bottom of the upper template 1 is fixedly connected to the raised portion 11, and six equally divided positioning grooves 12 are provided in the raised portion 11, the positioning block 3 is inserted into the positioning groove 12, and the slide in the positioning groove 12 is connected to the guide rod 32, and the lower end of the guide rod 32 is fixedly connected to the positioning block 3, and a plurality of positioning rods 31 are fixedly connected in the positioning block 3.

[0029] An injection port 2 is provided in the upper template 1 for injection molding inside the mold, a positioning block 3 is provided in the bottom of the upper template 1, and a guide rod 32 is provided between the upper template 1 and the positioning block 3. Under external connection, after pushing the guide rod 32, the positioning block 3 can be pushed out from the bottom of the upper template 1.

[0030] Furthermore, the bottom of the raised portion 11 is pressed against the top of the upper mold base 4 , and there is a distance between the bottom of the upper mold base 4 and the bottom of the positioning block 3 . At the same time, a positioning rod 31 passes through the upper mold base 4 , and six upper mold core grooves 41 are opened at the bottom of the upper mold base 4 , and the upper mold core grooves 41 correspond to the positioning block 3 .

[0031] Furthermore, the upper mold core block 5 is inserted into the upper mold core groove 41 , and an upper cavity groove 51 is opened in the bottom of the upper mold core block 5 , the bottom of the fixedly connected positioning rod 31 is inserted into the upper mold core block 5 , and the bottom of the upper mold core block 5 is flush with the bottom of the upper mold base 4 .

[0032] Six upper mold core blocks 5 are provided at the bottom of the upper mold base 4, so that six different lenses can be injection molded at the same time. At the same time, a positioning rod 31 is inserted into the upper mold core block 5. When the positioning block 3 is pushed, the upper mold core block 5 can be ejected from the bottom of the upper mold base 4, and then the molded part can be taken out.

[0033] Furthermore, the bottom of the upper die base 4 is pressed against the top of the lower die base 7 , a limiting hole 6 is provided in the upper die base 4 , a limiting column 8 is fixedly connected to the top of the lower die base 7 , and the limiting column 8 is inserted into the limiting hole 6 for a tight fit by sliding connection.

[0034] A limiting hole 6 and a limiting column 8 are respectively provided in the upper mold base 4 and the lower mold base 7. When the limiting column 8 is inserted into the limiting hole 6 during mold closing, the integrity of the internal cavity and the absence of deviation can be ensured during mold closing.

[0035] Six equally divided lower mold core grooves 71 are opened on the upper side of the lower mold base 7 , and the lower mold core block 9 is inserted into the lower mold core grooves 71 . A lower cavity groove 91 is opened in the top of the lower mold core block 9 , and the top of the lower mold core block 9 is engaged with the bottom of the upper mold core block 5 .

[0036] After the lower die seat 7 and the upper die seat 4 are pressed together, the lower die core block 9 provided above the lower die seat 7 is pressed together with the upper die core block 5 to form a molding cavity inside.

[0037] A groove portion 72 is formed at the bottom of the lower die base 7 , and the bottom of the lower die base 7 is fixedly connected to the lower die plate 10 .

[0038] Furthermore, a plurality of driving blocks 14 are fixedly connected to the upper portion of the lower mold plate 10 , and the driving blocks 14 are placed in the groove portions 72 with a distance therebetween.

[0039] Furthermore, a push rod 13 is fixedly connected to the top of the driving block 14 , and the push rod 13 is inserted upward into the lower mold core block 9 .

[0040] Furthermore, the bottom of the lower template 10 is fixedly connected to the external driving port 15 , and the external driving port 15 is connected to the upper driving block 14 .

[0041] After a driving block 14 and a push rod 13 are arranged between the bottom of the lower die base 7 and the lower die plate 10 , and the push rod 13 is controlled by connecting to the outside through an external driving port 15 , the lower die core block 9 can be ejected from the top of the lower die base 7 .

[0042] Working principle:

[0043] An injection port 2 is provided in the upper template 1 to inject injection liquid into the mold. A raised portion 11 is provided below the upper template 1, and six positioning blocks 3 are provided in the raised portion 11. Guide rods 32 are provided on the upper template 1 and the positioning blocks 3. An upper mold base 4 is provided below the upper template 1, and six corresponding upper mold core blocks 5 are provided in the bottom of the upper mold base 4. A positioning rod 31 provided in the positioning block 3 passes through the upper mold base 4 and is inserted into the upper mold core block 5. When demolding, the guide rod 32 is acted on from the outside to move the positioning block 3 to fit the top of the upper mold base 4, so that the upper mold core block 5 is partially pushed out from the upper mold core groove 41. A lower mold base 7 is provided below the upper mold base 4, and six corresponding lower mold core blocks 9 are provided in the lower mold base 7. A molding cavity is formed between the upper mold core blocks 5, a lower mold plate 10 is provided below the lower mold base 7, and a driving block 14 and a push rod 13 are provided between the two, and the push rod 13 is inserted upward into the lower mold core block 9, and an external driving port 15 is provided at the bottom of the lower mold plate 10. When opening the mold, the upper mold base 4 and the lower mold base 7 are disengaged. Due to the action of the guide rod 32 and the push rod 13, the upper mold base 4 and the lower mold base 7 are disengaged when the upper mold core block 5 and the lower mold core block 9 are pressed together. Since six separate cavity structures are provided, a single mold opening can be performed again, and the entire mold is horizontally loaded into the interior of the equipment. At this time, a robot is provided on the inside to rotate the entire mold, and the products inside the mold can be taken out in turn, and the products that are not taken out are left in the mold for pressure-maintaining cooling.

[0044] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways without departing from the spirit of the present invention.

[0045] Although this article uses more terms such as 1, upper template; 11, raised part; 12, positioning groove; 2, injection port; 3, positioning block; 31, positioning rod; 32, guide rod; 4, upper mold base; 41, upper mold core groove; 5, upper mold core block; 51, upper cavity groove; 6, limiting hole; 7, lower mold base; 71, lower mold core groove; 72, groove part; 8, limiting column; 9, lower mold core block; 91, lower cavity groove; 10, lower template; 13, ejector rod; 14, drive block; 15, external drive port, etc., it does not exclude the possibility of using other terms. The use of these terms is only for more convenient description and explanation of the essence of the utility model. It is contrary to the spirit of the utility model to interpret them as any additional restrictions.

Claims

1. A six-station rotary injection mold for a car headlight lens, comprising an upper mold plate (1), characterized in that: An injection port (2) is provided in the middle of the upper mold plate (1), a raised portion (11) is provided below the upper mold plate (1), and a positioning groove (12) is provided in the raised portion (11), a positioning block (3) is installed in the positioning groove (12), and a guide rod (32) is provided in the positioning block (3) and the upper mold plate (1), a positioning rod (31) is provided downwardly in the positioning block (3), an upper mold base (4) is provided below the raised portion (11), and a lower section of the positioning rod (31) is passed through the upper mold base (4), an upper mold core groove (41) is provided at the bottom below the upper mold base (4), and a limiting hole (6) is provided in the upper mold base (4), an upper mold core block (5) is installed in the upper mold core groove (41), and an upper cavity groove (51) is provided below the upper mold core block (5), and at the same time, the upper mold core The bottom of the block (5) is inserted with a positioning rod (31), the lower die base (7) is pressed at the bottom of the upper die base (4), and a limiting column (8) is provided above the lower die base (7), a lower die core groove (71) is provided above the lower die base (7), and a lower die core block (9) is installed in the lower die core groove (71), a lower cavity groove (91) is provided above the lower die core block (9), and the bottom of the upper die core block (5) is pressed at the top of the lower die core block (9), a groove portion (72) is provided at the bottom of the lower die base (7), and a lower mold plate (10) is provided at the bottom of the lower die base (7), a driving block (14) and a push rod (13) are provided above the lower mold plate (10), and the push rod (13) is inserted upward into the lower die core block (9), and an external driving port (15) is provided at the bottom of the lower mold plate (10).

2. The six-station rotary injection mold for automobile headlight lens according to claim 1, characterized in that: The center of the upper template (1) is fixedly connected to the injection molding port (2), the bottom of the upper template (1) is fixedly connected to the raised portion (11), and six equally divided positioning grooves (12) are provided in the raised portion (11), the positioning block (3) is inserted into the positioning groove (12), the slideway in the positioning groove (12) is connected to the guide rod (32), and the lower end of the guide rod (32) is fixedly connected to the positioning block (3), and the positioning block (3) is fixedly connected to a plurality of positioning rods (31).

3. The six-station rotary injection mold for automobile headlight lens according to claim 2, characterized in that: The bottom of the raised portion (11) is pressed against the top of the upper die seat (4), and there is a distance between the bottom of the upper die seat (4) and the bottom of the positioning block (3). At the same time, a positioning rod (31) passes through the upper die seat (4). Six upper die core grooves (41) are provided at the bottom of the upper die seat (4), and the upper die core grooves (41) correspond to the positioning block (3).

4. The six-station rotary injection mold for automobile headlight lens according to claim 3, characterized in that: The upper mold core block (5) is inserted into the upper mold core groove (41), and an upper cavity groove (51) is provided in the bottom of the upper mold core block (5). The bottom of the fixedly connected positioning rod (31) is inserted into the upper mold core block (5), and the bottom of the upper mold core block (5) is flush with the bottom of the upper mold base (4).

5. The six-station rotary injection mold for automobile headlight lens according to claim 4, characterized in that: The bottom of the upper die seat (4) is pressed against the top of the lower die seat (7); a limiting hole (6) is provided in the upper die seat (4); a limiting column (8) is fixedly connected to the top of the lower die seat (7); and the limiting column (8) is inserted into the limiting hole (6) for sliding connection and fits tightly.

6. The six-station rotary injection mold for automobile headlight lens according to claim 5, characterized in that: Six equally divided lower mold core grooves (71) are provided above the lower mold base (7), a lower mold core block (9) is inserted into the lower mold core grooves (71), and a lower cavity groove (91) is provided in the top of the lower mold core block (9), and the top of the lower mold core block (9) is engaged with the bottom of the upper mold core block (5).

7. The six-station rotary injection mold for automobile headlight lens according to claim 6, characterized in that: A groove portion (72) is provided at the bottom of the lower die base (7), and the bottom of the lower die base (7) is fixedly connected to the lower mold plate (10).

8. The six-station rotary injection mold for automobile headlight lens according to claim 7, characterized in that: A plurality of driving blocks (14) are fixedly connected above the lower template (10), and the driving blocks (14) are placed in the groove portions (72) with a distance between them.

9. The six-station rotary injection mold for automobile headlight lens according to claim 8, characterized in that: The driving block (14) is fixedly connected to a push rod (13) above, and the push rod (13) is inserted upward into the lower mold core block (9).

10. The six-station rotary injection mold for automobile headlight lens according to claim 9, characterized in that: The bottom of the lower template (10) is fixedly connected to an external drive port (15), and the external drive port (15) is connected to the inside of an upper drive block (14).