Winding guide device for base pipe of continuous fiber reinforced polyethylene composite pipe
By designing the winding guide device of the screw and gear system driven by motor, the problem of low adaptability caused by inconsistent base pipe length in the production of clarity tubes is solved, and the stable fixation and uniform winding effect of pipes of different sizes and lengths is achieved.
Patent Information
- Application Number
- CN202420946437.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing clarity tube production equipment cannot adjust the spacing according to the length of the base tube, resulting in low adaptability and inconvenient use.
A continuous fiber reinforced polyethylene composite pipe base pipe winding guide device is designed, including a base, a fixing frame, an extrusion assembly and a winding assembly. The movement of the fixing block and the adjustment seat can be realized through the motor-driven screw and gear system, which can be based on the Pipes of different sizes and lengths are fixed, and uniform winding of the rib tubes is achieved by surrounding the pipe assembly.
The stable fixation and uniform winding of pipes of different sizes and lengths is achieved, and the adaptability and convenience of the device are improved.
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Figure CN222309745U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of carat pipe production, and specifically relates to a continuous fiber reinforced polyethylene composite pipe base pipe winding guide device. Background Art
[0002] Carat tube is a hot winding structure wall tube. It is made of high-density polyethylene resin as the main raw material, adopts hot winding Yang type process, and uses polypropylene single-wall corrugated tube as the supporting structure to make a special structure wall tube with high external pressure resistance.
[0003] After checking, the disclosure (announcement) number: CN217319383U discloses a carat tube production line, and this technology discloses "including: a tube winding assembly; and an extrusion assembly arranged on one side of the tube winding assembly for extruding a rib tube; characterized in that it also includes: a wire pulling manipulator, which is used to pull the head and tail ends of the rib tube extruded by the extrusion assembly on the tube winding assembly in sequence, and the wire pulling manipulator is arranged on one side of the tube winding assembly; and a drainage assembly, which pushes the rib tube pulled by the wire pulling manipulator to the tube winding assembly, and the drainage assembly is arranged on the bottom side of the tube winding assembly, and has the technical effect of realizing the technical effect of winding the drained rib tube closely on the HDPE high-rib reinforced tube under the compression treatment of the drainage assembly through the mutual cooperation between the wire pulling manipulator and the drainage assembly";
[0004] When the above design is used, the carat tubes have different uses, so the sizes of carat tubes are also different during production. The existing device is relatively simple in fixing the base tube, and the spacing cannot be adjusted according to the length of the tube body, resulting in low adaptability and inconvenience in use.
[0005] In order to solve the above problems, the present application proposes a continuous fiber reinforced polyethylene composite pipe base pipe winding guide device. Utility Model Content
[0006] In order to solve the problems raised in the above background technology, the utility model provides a continuous fiber reinforced polyethylene composite pipe base pipe winding guide device, which can adjust the spacing according to the length of the base pipe, fix pipes of different sizes, and has the characteristics of high practicality.
[0007] To achieve the above object, the utility model provides the following technical solutions: A continuous fiber reinforced polyethylene composite pipe base pipe winding guide device comprises a base, a fixing frame fixedly connected to the surface of the base, and an extrusion component installed on the upper side of the base, and a fixing component is arranged on the surface of the base;
[0008] The fixing assembly includes a fixing plate mounted on the surface of the fixing frame, four groups of moving blocks arranged in a circular array inside the fixing plate, and a fixing block fixedly connected to the surface of the moving block, a second screw is threadedly connected to the inside of the moving block, and one end of the second screw passes through the inside of the fixing plate and is fixedly connected to the first bevel gear inside the fixing plate, a second bevel gear is rotatably connected to the inside of the fixing plate via a bearing, and the second bevel gear is meshedly connected to the four groups of the first bevel gears.
[0009] As a preferred continuous fiber reinforced polyethylene composite pipe base pipe winding guide device of the utility model, a moving groove is opened on one side of the fixed disk close to the moving block, a first motor is fixedly connected to the surface of the fixed frame, and the output end of the first motor is fixedly connected to the second bevel gear.
[0010] As a preferred continuous fiber reinforced polyethylene composite pipe base pipe winding guide device of the utility model, the surface of the base is symmetrically fixedly connected to the first slide rod, the surface of the base is provided with an adjustment seat, and a slide groove is opened on the side of the adjustment seat close to the first slide rod.
[0011] As a preferred continuous fiber reinforced polyethylene composite pipe base pipe winding guide device of the utility model, a first screw is threadedly connected inside the adjustment seat, a second motor is fixedly connected to one side of the base close to the first screw, and the output end of the second motor is fixedly connected to the first screw.
[0012] As a preferred continuous fiber reinforced polyethylene composite pipe base pipe winding guide device of the utility model, a pipe winding assembly is arranged on the surface of the base, and the pipe winding assembly includes a toothed disk fixedly connected to the side of the fixed disk, a driving gear meshingly connected to the surface of the toothed disk, and a third motor fixedly connected to the side of the base surface close to the driving gear, and the output end of the third motor is fixedly connected to the driving gear.
[0013] As a preferred continuous fiber reinforced polyethylene composite pipe base pipe winding guide device of the utility model, the surface of the fixed frame is symmetrically fixedly connected with a second sliding rod, the surface of the second sliding rod is slidably connected with a movable seat, and the extrusion assembly is installed on the surface of the movable seat.
[0014] As a preferred embodiment of the continuous fiber reinforced polyethylene composite pipe base pipe winding guide device of the utility model, a heating plate is fixedly connected to a side of the movable seat surface close to the extrusion assembly.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows: by setting a fixing component, a plurality of groups of fixing blocks can be driven to move by the first motor, so that the fixing blocks can fix pipes of different sizes, and the adjusting seat can be driven to move by the second motor, so that the spacing between the two groups of fixing disks can be adjusted, thereby fixing pipes of different lengths. At the same time, a pipe winding component is set, and the fixing disk can be driven to rotate by the third motor, and the moving seat can move the extrusion component laterally, so that the extrusion component can wrap the rib tube around the surface of the base pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the fixed block and the fixed disk in the utility model;
[0019] Figure 3 It is a schematic diagram of the structure of the gear plate and the third motor in the utility model;
[0020] Figure 4 It is a cross-sectional view of the fixed disk in the utility model.
[0021] In the figure:
[0022] 1. Base; 2. Fixed frame;
[0023] 3. Fixed assembly; 31. First slide bar; 32. Fixed plate; 33. Fixed block; 34. Moving block; 35. First bevel gear; 36. Second bevel gear; 37. First screw; 38. First motor; 39. Second motor; 310. Second screw; 311. Adjustment seat;
[0024] 4. winding tube assembly; 41. roller; 42. toothed disc; 43. driving gear; 44. third motor; 45. moving seat; 46. second slide bar; 47. heating plate;
[0025] 5. Extrusion components. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Example 1
[0028] like Figure 1 As shown:
[0029] A continuous fiber reinforced polyethylene composite pipe base pipe winding guide device comprises a base 1, a fixing frame 2 fixedly connected to the surface of the base 1, and an extrusion assembly 5 installed on the upper side of the base 1.
[0030] In this embodiment: the existing publication (announcement) number: CN217319383U discloses a carat tube production line; in order to solve the technical problems existing in this prior art, as disclosed in the background technology above, "due to the inconsistent uses of carat tubes, the sizes of carat tubes during production are also inconsistent, and the existing devices are relatively simple in fixing the base tubes, and the spacing cannot be adjusted according to the length of the tube body, resulting in low adaptability and inconvenience in use". This problem is obviously a real problem that is difficult to solve. In view of this, in order to solve this technical problem, a fixing component 3 and a tube winding component 4 are added to the application document.
[0031] More specifically:
[0032] like Figure 1-Figure 4 As shown:
[0033] In combination with the above content, the fixed component 3 includes a fixed plate 32 installed on the surface of the fixed frame 2, four groups of moving blocks 34 arranged in a circular array inside the fixed plate 32, and a fixed block 33 fixedly connected to the surface of the moving block 34, the interior of the moving block 34 is threaded with a second screw 310, and one end of the second screw 310 passes through the interior of the fixed plate 32 and is fixedly connected to the first bevel gear 35 inside the fixed plate 32, and the interior of the fixed plate 32 is rotatably connected with a second bevel gear 36 through a bearing, and the second bevel gear 36 is meshedly connected to the four groups of first bevel gears 35.
[0034] In this embodiment: when the base pipe needs to be fixed, first align the fixing plate 32 with the pipe, then push the pipe to clamp the fixing block 33 into the inside of the pipe, then start the first motor 38 to drive the second bevel gear 36 to rotate, and drive the second screw 310 to rotate through multiple sets of first bevel gears 35, and then the second screw 310 pushes the fixing block 33 to move outward through the moving block 34, driving the fixing block 33 to be close to the inner wall of the pipe, thereby completing the positioning of the base pipe and realizing the fixation of pipes of different sizes.
[0035] It should be noted that the fixing block 33 is an arc-shaped structure, which is convenient for being close to the inner wall of the pipe, and the multiple sets of second screw rods 310 are arranged in a central symmetrical manner, so that the second bevel gear 36 can drive the multiple sets of fixing blocks 33 to move synchronously inward or outward.
[0036] Going further:
[0037] like Figure 1-Figure 4 As shown:
[0038] In order to fix pipes of different lengths, in an optional embodiment: a moving groove is opened on the side of the fixed plate 32 close to the moving block 34, the surface of the fixed frame 2 is fixedly connected to the first motor 38, and the output end of the first motor 38 is fixedly connected to the second bevel gear 36; the surface of the base 1 is symmetrically fixedly connected to the first slide bar 31, an adjustment seat 311 is provided on the surface of the base 1, and a slide groove is opened on the side of the adjustment seat 311 close to the first slide bar 31; the first screw 37 is threadedly connected to the inside of the adjustment seat 311, and the second motor 39 is fixedly connected to the side of the base 1 close to the first screw 37, and the output end of the second motor 39 is fixedly connected to the first screw 37.
[0039] In this embodiment: a fixing plate 32 identical to the fixing frame 2 is provided on the surface of the adjusting seat 311. The two sets of fixing plates 32 are used to limit the two sides of the pipeline, thereby increasing the stability of the pipeline fixation. By starting the second motor 39, the first screw 37 can be driven to rotate, and then the first screw 37 will drive the adjusting seat 311 to slide on the surface of the first slide rod 31, thereby adjusting the distance between the two sets of fixing plates 32, thereby facilitating fixing pipelines of different lengths between the two sets of fixing plates 32.
[0040] More specifically:
[0041] like Figure 1-Figure 4 As shown:
[0042] In combination with the above content, a winding tube assembly 4 is provided on the surface of the base 1, and the winding tube assembly 4 includes a toothed disk 42 fixedly connected to the side of the fixed disk 32, a driving gear 43 meshingly connected to the surface of the toothed disk 42, and a third motor 44 fixedly connected to the surface of the base 1 close to the driving gear 43, and the output end of the third motor 44 is fixedly connected to the driving gear 43; a second slide rod 46 is symmetrically fixedly connected to the surface of the fixed frame 2, a movable seat 45 is slidably connected to the surface of the second slide rod 46, and the extrusion assembly 5 is installed on the surface of the movable seat 45; a heating plate 47 is fixedly connected to the side of the surface of the movable seat 45 close to the extrusion assembly 5.
[0043] In this embodiment: when the base tube needs to be wound, the rib tube is extruded through the extrusion assembly 5, and then the third motor 44 is started to drive the driving gear 43 to rotate, and then the fixed disk 32 is driven to rotate through the toothed disk 42, thereby driving the base tube fixed on the fixed block 33 to rotate, and at the same time, the fixed disk 32 will roll on the surface of the roller 41, and the stability of the fixed disk 32 is increased by the support of the roller 41. During this period, the moving mechanism inside the moving seat 45 is started to drive the extrusion assembly 5 to move horizontally at a uniform speed, so that the rib tube extruded by the extrusion assembly 5 is evenly wound on the surface of the base tube, and at the same time, the heating plate 47 is started to heat the wound rib tube, so that it fully fits with the surface of the base tube, thereby improving the winding effect on the base tube.
[0044] It should be noted that: a moving mechanism matching the second slide bar 46 is arranged inside the moving seat 45, which can drive the moving seat 45 to move at a constant speed; the extrusion assembly 5, the heating plate 47, the first motor 38, the second motor 39 and the third motor 44 are all electrically connected to the external power supply through wires.
[0045] Working principle: When the base pipe needs to be wound, first move the base pipe and start the second motor 39 to drive the first screw 37 to rotate, then the first screw 37 will drive the adjustment seat 311 to slide on the surface of the first slide bar 31, drive the two sets of fixed blocks 33 to move to the inside of the base pipe, then start the first motor 38 to drive the second bevel gear 36 to rotate, and drive the second screw 310 to rotate through multiple sets of first bevel gears 35, and then the second screw 310 pushes the fixed block 33 to move outward through the moving block 34, driving the fixed block 33 to fit tightly against the inner wall of the pipe, thereby completing the winding process. The base tube is limited to achieve the fixation of pipes of different sizes. The rib tube is extruded through the extrusion component 5, and then the third motor 44 is started to drive the driving gear 43 to rotate, and then the fixed disk 32 is driven to rotate through the toothed disk 42, thereby driving the base tube fixed on the fixed block 33 to rotate, and at the same time, the moving mechanism inside the moving seat 45 is started to drive the extrusion component 5 to move horizontally at a uniform speed, so that the rib tube extruded by the extrusion component 5 is evenly wound on the surface of the base tube, and at the same time, the heating plate 47 is started to heat the wound rib tube, so that it fully fits with the surface of the base tube, thereby improving the winding effect on the base tube.
[0046] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention to solve the problems raised in the above background technology.
Claims
1. A continuous fiber reinforced polyethylene composite pipe base pipe winding guide device, comprising a base (1), a fixing frame (2) fixedly connected to the surface of the base (1), and an extrusion assembly (5) installed on the upper side of the base (1), characterized in that: A fixing component (3) is provided on the surface of the base (1); The fixing assembly (3) comprises a fixing plate (32) mounted on the surface of the fixing frame (2), four groups of moving blocks (34) arranged in a circular array inside the fixing plate (32), and a fixing block (33) fixedly connected to the surface of the moving block (34); a second screw rod (310) is screwed inside the moving block (34), and one end of the second screw rod (310) passes through the inside of the fixing plate (32) and is fixedly connected to a first bevel gear (35) inside the fixing plate (32); a second bevel gear (36) is rotatably connected inside the fixing plate (32) via a bearing, and the second bevel gear (36) is meshedly connected to the four groups of the first bevel gears (35).
2. The continuous fiber reinforced polyethylene composite pipe base pipe winding guide device according to claim 1, characterized in that: A moving groove is provided on one side of the fixed plate (32) close to the moving block (34); a first motor (38) is fixedly connected to the surface of the fixed frame (2); and an output end of the first motor (38) is fixedly connected to the second bevel gear (36).
3. The continuous fiber reinforced polyethylene composite pipe base pipe winding guide device according to claim 1, characterized in that: The surface of the base (1) is symmetrically fixedly connected to the first sliding rod (31), and an adjustment seat (311) is arranged on the surface of the base (1). A sliding groove is arranged inside the adjustment seat (311) on one side close to the first sliding rod (31).
4. The continuous fiber reinforced polyethylene composite pipe base pipe winding guide device according to claim 3, characterized in that: A first screw rod (37) is screwed inside the adjustment seat (311), a second motor (39) is fixedly connected to a side of the base (1) close to the first screw rod (37), and an output end of the second motor (39) is fixedly connected to the first screw rod (37).
5. The continuous fiber reinforced polyethylene composite pipe base pipe winding guide device according to claim 1, characterized in that: A winding tube assembly (4) is arranged on the surface of the base (1), and the winding tube assembly (4) comprises a toothed disc (42) fixedly connected to the side of the fixed disc (32), a driving gear (43) meshingly connected to the surface of the toothed disc (42), and a third motor (44) fixedly connected to the side of the surface of the base (1) close to the driving gear (43), and the output end of the third motor (44) is fixedly connected to the driving gear (43).
6. The continuous fiber reinforced polyethylene composite pipe base pipe winding guide device according to claim 5, characterized in that: The surface of the fixed frame (2) is symmetrically fixedly connected with a second sliding rod (46), the surface of the second sliding rod (46) is slidably connected with a moving seat (45), and the extrusion assembly (5) is installed on the surface of the moving seat (45).
7. The continuous fiber reinforced polyethylene composite pipe base pipe winding guide device according to claim 6, characterized in that: A heating plate (47) is fixedly connected to a side of the surface of the movable seat (45) close to the extrusion assembly (5).
Citation Information
Patent Citations
Krah pipe production line
CN217319383U