Differential mechanism structure of arc-shaped rail car
By designing a differential and guide mechanism on the rail car, the arc-shaped turning operation of the arc-shaped rail car is achieved, which solves the problem that the rail car cannot arc-shaped turning in the existing technology, reduces equipment costs and improves production efficiency.
Patent Information
- Application Number
- CN202423028161.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing track cars cannot turn on curved tracks, resulting in high equipment costs, high energy consumption and inability to meet energy-saving and environmental protection needs.
Design a differential structure of an arc-shaped track car. The wheels on both sides rotate at different speeds through the differential, and combine the guide mechanism to realize the arc-shaped turning operation of the track car, including turning support frame, differential, and guide The mechanism and gear motor ensure stable guidance and support of the wheels during cornering.
The arc-shaped turning operation of the railcar is realized, the equipment costs are reduced, the production efficiency is improved, and the diversified needs of the use environment are met.
Smart Images

Figure CN222310594U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rail vehicle turning, in particular to a differential structure of an arc-shaped rail vehicle. Background Art
[0002] A rail flat car, also known as an electric flatbed car, an electric flat car and a trolley, is an in-factory electric transport vehicle, which is divided into two types: trackless and tracked. It is driven by a motor reducer, is simple and flexible to operate, can realize rapid handling of goods, and can also cooperate with a dispatching system to realize automated handling. It is widely used in all walks of life. Usually, rail cars can only move vertically and horizontally, and cannot turn, and have high requirements on the space of the site. If the rail car needs to turn on a curved track, two track wheels are required to achieve differential motion. Generally, motors are used to drive the track wheels separately to achieve differential motion. However, this not only increases the cost of the equipment, but also has high energy consumption, and cannot meet the needs of energy conservation and environmental protection. The rail cars for in-factory transportation on the market cannot turn on a curved track, so a differential structure for a curved rail car is proposed to address this problem. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a differential structure for an arc-shaped rail vehicle. The differential is applied to the rail vehicle, the wheels on both sides are allowed to rotate at different speeds through the differential, and the rail vehicle is guided and supported by a guide mechanism. The two cooperate with each other to complete the arc-shaped turning operation of the rail vehicle, thus solving the problem of arc-shaped turning of the rail vehicle and effectively solving the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a differential structure of an arc-shaped rail vehicle, comprising a turning support frame, a differential and a guide mechanism, the differential being fixed to the lower surface of the turning support frame, and both sides of the differential being positioned by differential bearing seats, one side of the differential being connected to track wheel one by wheel axle one, and the other side of the differential being connected to track wheel two by wheel axle two, guide mechanisms are respectively arranged on both sides of the lower surface of the turning support frame, the guide mechanism comprising a guide adjustment plate, a guide support arm and a guide wheel, the guide support arm being arranged as a bending structure, the guide wheel being mounted at both ends of the guide support arm, the middle bending part of the guide support arm being rotatably connected to the guide adjustment plate, the lower surface of the turning support frame being provided with a guide bracket, and the guide adjustment plate being mounted on the guide bracket by fixing screws.
[0005] Furthermore, bearing groups are respectively arranged on both sides of the lower surface of the turning support frame, and the bearing groups include wheel axle bearing seat 1 and wheel axle bearing seat 2. The wheel axle bearing seat 1 and the wheel axle bearing seat 2 are respectively fixed to the turning support frame by screws.
[0006] Furthermore, a reduction motor is provided on one side of the differential, and an output shaft of the reduction motor is connected to a driving gear, which meshes with the gear of the differential.
[0007] Furthermore, long holes are respectively provided on both sides of the guide bracket, and fixing screws pass through the long holes to be fixedly connected to the guide adjustment plate. An adjustment positioning screw is provided on the inner side of the guide bracket, and one end of the adjustment positioning screw contacts the side of the guide adjustment plate.
[0008] Furthermore, the guide bracket is fixed to the lower surface of the turning support frame by screws, and a flange is provided on the upper surface of the turning support frame.
[0009] Compared with the prior art, the beneficial effects of the utility model are:
[0010] 1. Use the differential on the rail car to make the wheels on both sides rotate at different speeds through the differential, and guide and support the rail car through the guide mechanism. The two cooperate with each other to complete the arc turning operation of the rail car, solving the problem of arc turning of the rail car.
[0011] 2. During the turning process, the guide arm will rotate under the force. No matter which direction it rotates, one of the guide wheels can contact the inner side of the track, which not only guides but also limits the track, ensuring that the track car is stable during the turning process. This solution has a simple structure and can make the track car turn in an arc, improve production efficiency, and meet the needs of a variety of usage environments. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the structure of the utility model;
[0013] Figure 2 This is an enlarged structural diagram of the utility model at A;
[0014] Figure 3 It is a schematic diagram of the structure of the utility model when viewed from above.
[0015] In the figure: 1 track wheel 1, 2 flange, 3 turning support frame, 4 track wheel 2, 5 guide mechanism, 6 differential, 7 guide wheel, 8 adjustment positioning screw, 9 long hole, 10 guide bracket, 11 fixing screw, 12 guide adjustment plate, 13 guide support arm, 14 wheel axle 1, 15 reduction motor, 16 driving gear, 17 wheel axle bearing seat 1, 18 wheel axle bearing seat 2, 19 wheel axle 2, 20 differential bearing seat. DETAILED DESCRIPTION
[0016] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0017] See also Figure 1-3 The utility model provides a technical solution: a differential structure of an arc-shaped rail vehicle, comprising a turning support frame 3, a differential 6 and a guide mechanism 5, wherein the differential 6 is fixed to the lower surface of the turning support frame 3, and both sides of the differential 6 are positioned by differential bearing seats 20, one side of the differential 6 is connected to a track wheel 1 through a wheel shaft 14, and the other side of the differential 6 is connected to a track wheel 2 4 through a wheel shaft 2 19, and the inner half-shaft teeth of the differential 6 transmit power to the wheel shaft 14 and the wheel shaft 2 19 at different speeds, thereby realizing the different speed rotation of the track wheel 1 and the track wheel 2 4, so that the track wheels can realize differential speed when turning in an arc, and the track wheels can be suitable for wheels with rails or wheels without tracks, and the lower surface of the turning support frame 3 is respectively provided with A guide mechanism 5 is provided, which includes a guide adjustment plate 12, a guide arm 13 and a guide wheel 7. The guide arm 13 is set to a bending structure, and the guide wheels 7 are installed at both ends of the guide arm 13. During the turning process, the guide arm 13 will rotate under force. No matter which direction it rotates, one of the guide wheels 7 can contact the inner side of the track, which not only guides but also restricts the track vehicle to ensure that it is stable during the turning process. The middle bending part of the guide arm 13 is rotatably connected to the guide adjustment plate 12; the guide wheel 7 cooperates with the inner side of the track to guide the track wheel so that the track wheel can achieve an arc turn. A guide bracket 10 is provided on the lower surface of the turning support frame 3, and the guide adjustment plate 12 is installed on the guide bracket 10 by fixing screws 11.
[0018] Bearing groups are respectively arranged on both sides of the lower surface of the turning support frame 3, and the bearing groups include a wheel axle bearing seat 17 and a wheel axle bearing seat 2 18. The wheel axle passes through the wheel axle bearing seat 17 and the wheel axle bearing seat 2 18 respectively. The wheel axle bearing seat 17 and the wheel axle bearing seat 2 18 are respectively fixed to the turning support frame 3 by screws. The bearing groups respectively support the wheel axle 14 and the wheel axle 2 19 to ensure the stability of the wheel axle during rotation.
[0019] A reduction motor 15 is provided on one side of the differential 6, and the output shaft of the reduction motor 15 is connected to a driving gear 16, which meshes with the gear of the differential 6. The reduction motor 15 provides power for the rotation of the track wheel, and through the rotation of the differential 6, the track wheel 1 and the track wheel 2 4 are operated at different rotations, thereby realizing turning movement.
[0020] Long holes 9 are respectively provided on both sides of the guide bracket 10. The long holes 9 enable the guide adjustment plate 12 to adjust its position, thereby meeting the requirements of the guide wheel 7 fitting the guide rail and guiding. The fixing screws 11 pass through the long holes 9 and are fixedly connected to the guide adjustment plate 12. The inner side of the guide bracket 10 is provided with an adjusting positioning screw 8, and one end of the adjusting positioning screw 8 is in contact with the side of the guide adjustment plate 12. When the rail vehicle turns, the guide wheel 7 will be subjected to an inward force. The guide adjustment plate 12 is blocked by the adjusting positioning screw 8 to prevent loosening caused by the loose fixation of the fixing screw 11, thereby ensuring a more solid structure.
[0021] The guide bracket 10 is fixed to the lower surface of the turning support frame 3 by screws. The upper surface of the turning support frame 3 is provided with a flange 2, which is used to connect with the vehicle body of the track.
[0022] When in use: the reduction motor 15 drives the driving gear 16 to rotate, the driving gear 16 drives the gear of the differential 6 to rotate, and the inner half-shaft teeth of the differential 6 transmit power to the wheel shaft 14 and the wheel shaft 2 19 at different speeds, thereby realizing the different speed rotation of the track wheel 1 and the track wheel 2 4. During the turning process, the guide support arm 13 will rotate under the force, and the guide wheel 7 cooperates with the inner side of the track to guide the track wheel, so that the track wheel can realize an arc turn.
[0023] The basic principles, main features and advantages of the present invention are shown and described above. Without departing from the spirit and scope of the present invention, the present invention may also be subject to various changes and improvements, which are all within the scope of the present invention to be protected.
Claims
1. A differential structure for a curved rail vehicle, comprising a turning support frame (3), a differential (6) and a guide mechanism (5), characterized in that: The differential (6) is fixed on the lower surface of the turning support frame (3), and both sides of the differential (6) are positioned by differential bearing seats (20). One side of the differential (6) is connected to a track wheel (1) via a wheel shaft (14), and the other side of the differential (6) is connected to a track wheel (4) via a wheel shaft (19). Guide mechanisms (5) are respectively arranged on both sides of the lower surface of the turning support frame (3). The guide mechanism (5) comprises a guide adjustment plate (12), a guide support arm (13) and a guide wheel (7). The guide support arm (13) is arranged as a bending structure. The guide wheel (7) is mounted on both ends of the guide support arm (13). The middle bending part of the guide support arm (13) is rotatably connected to the guide adjustment plate (12). A guide bracket (10) is arranged on the lower surface of the turning support frame (3), and the guide adjustment plate (12) is mounted on the guide bracket (10) via fixing screws (11).
2. The differential structure of a curved rail vehicle according to claim 1, characterized in that: Bearing groups are respectively arranged on both sides of the lower surface of the turning support frame (3), and the bearing groups include a wheel axle bearing seat 1 (17) and a wheel axle bearing seat 2 (18). The wheel axle bearing seat 1 (17) and the wheel axle bearing seat 2 (18) are respectively fixed to the turning support frame (3) by screws.
3. The differential structure of a curved rail vehicle according to claim 1, characterized in that: A reduction motor (15) is provided on one side of the differential (6); an output shaft of the reduction motor (15) is connected to a driving gear (16); and the driving gear (16) is meshed with a gear of the differential (6).
4. The differential structure of a curved rail vehicle according to claim 1, characterized in that: Long holes (9) are respectively provided on both sides of the guide bracket (10), and fixing screws (11) pass through the long holes (9) to be fixedly connected to the guide adjustment plate (12). An adjustment positioning screw (8) is provided on the inner side surface of the guide bracket (10), and one end of the adjustment positioning screw (8) contacts the side surface of the guide adjustment plate (12).
5. The differential structure of a curved rail vehicle according to claim 1, characterized in that: The guide bracket (10) is fixed to the lower surface of the turning support frame (3) by means of screws, and a flange (2) is provided on the upper surface of the turning support frame (3).