Hose winding, packaging and fixing device
By designing a hose winding and packaging fixing device including a pressing tube elastic ring and a limiting slot, the problems of low hose packaging efficiency and incompact windings in the prior art are solved, and an automated and efficient packaging process is realized.
Patent Information
- Application Number
- CN202421231683.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing coiler requires two people to cooperate during the hose packaging process, which leads to manual waste and low packaging efficiency. The hose is prone to fluffy, the winding is not tight, and the diameter is inconsistent.
Design a hose winding and packaging fixing device, including a base plate, body, coil assembly and pipe conveying assembly, the coil assembly includes a rotatable coil rotating shaft and a pressing tube elastic ring, and the pipe conveying assembly includes a pipe clamping wheel set, Use the elastic ring and limiting groove of the press tube to realize automatic winding and fixing of the hose, reducing manual intervention.
It is realized that the hose can form a tight spiral winding without manual pressure during the coiling process, which improves the packaging efficiency and the tightness of the winding, reduces manual operation, and improves the packaging efficiency.
Smart Images

Figure CN222311118U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of hose packaging equipment, and specifically relates to a hose winding, packaging and fixing device. Background Art
[0002] After the plastic hose is produced, it needs to be rolled up for easy transportation and use. At present, coiling machines are usually used to replace manual coiling operations. During the packaging process, one end of the hose is first fixed to the coil shaft of the coiling machine. As the coil shaft rotates continuously, the hose can be wound up in circles. When a certain number of circles are wound or the coil thickness reaches the standard, a cable tie or a binding rope is used to pass through the axis of the coil winding to fix it, and the coil packaging operation is completed.
[0003] In the prior art, when using a conventional coiler for packaging, due to the limitations of the coiler's structure and functions, at least two people are required to complete the packaging of the hose. Since the hose is prone to fluffing during the coiling process, the hose winding is not tight enough, and the winding diameters are different, which is not conducive to bundling; to solve this problem, one person must control the coiling process of the coiler, and the other person must press the hose against the coil shaft in real time to prevent the hose from loosening outward, which not only causes labor waste, but also reduces packaging efficiency. Summary of the invention
[0004] Based on the above-mentioned background technology needs, the present application provides a hose winding, packaging and fixing device to solve the problems of waste of labor and reduced packaging efficiency caused by coil packaging operations in the prior art.
[0005] In order to achieve the above purpose, the technical solution of this application is:
[0006] A hose winding, packaging and fixing device comprises a base plate, a body arranged on the base plate, a coil assembly and a pipe assembly, the coil assembly comprises a coil shaft rotatably arranged on one side of the body and a pipe pressing elastic ring, the coil shaft is sleeved with a shaft sleeve, a limiting groove is axially penetrated through the surface of the shaft sleeve, at least one pair of support rods are detachably and symmetrically arranged at both ends of the shaft sleeve, and the pipe pressing elastic ring can be slidably sleeved on any pair of the support rods; the pipe assembly comprises a pipe bracket and a pipe clamping wheel group, the pipe bracket is arranged on one side of the body corresponding to the coil assembly, the pipe clamping wheel group can be rotatably arranged on the pipe bracket, and the pipe clamping wheel group is used to transport the hose in the direction of the shaft sleeve.
[0007] Preferably, any pair of the support rods extend outward in a diffused manner from an end close to the shaft sleeve to an end far away from the shaft sleeve.
[0008] Preferably, limit blocks are respectively provided on opposite sides of the support rods.
[0009] Preferably, the limit block is movably connected to the support rod, and a locking mechanism is provided at the connection between the limit block and the support rod, so that when the locking mechanism is in a first state, the limit block is locked on the support rod; when the locking mechanism is in a second state, the limit block can move along the support rod toward or away from the sleeve.
[0010] Preferably, the tube pressing elastic ring comprises an elastic rubber ring.
[0011] Preferably, the number of the coil assembly and the number of the pipe assembly are both two groups, and the two groups of the coil assembly and the pipe assembly are symmetrically arranged on two opposite sides of the machine body.
[0012] Preferably, the hose winding and packaging fixing device also includes a pipe pressing auxiliary component, which includes a bracket motor fixedly installed on the side of the machine body away from the base plate, and the output shaft of the bracket motor is fixedly installed with a first arm, and the bracket motor is used to drive the first arm to rotate in a plane parallel to the base plate; the first arm is rotatably connected to a second arm at one end away from the bracket motor, and the second arm can rotate within the range of a first angle and a second angle formed with the first arm; the second arm is bent in a direction away from the base plate at one end away from the first arm; a limiting column is provided in the middle section of the second arm, and the limiting column extends in a direction away from the base plate; when the second arm rotates to the position of the second angle, the pipe pressing elastic ring hung on the second arm can be mounted on any pair of the support rods.
[0013] Preferably, the corner of the bent end of the second arm is in an arc shape.
[0014] Preferably, a deflection drive mechanism is provided on the first arm and / or the second arm, and the deflection drive mechanism includes an angle rod and a telescopic rod, one end of the angle rod is fixed to the side of the first arm away from the base plate, one end of the telescopic rod is hinged to the other end of the angle rod, and the other end of the telescopic rod is hinged to the second arm; the telescopic rod can be telescopic between a first length value and a second length value, and when the telescopic rod is extended to the second length value, it can drive the second arm to rotate to the position of the second angle.
[0015] By adopting the above technical solution, compared with the prior art, the present application has at least the following beneficial effects:
[0016] When the sleeve rotates and winds the hose, the tube pressing elastic ring mounted on the support rod is affected by the tightening force, and the hose is firmly pressed on the surface of the sleeve. The entire coiling process does not require manual tube pressing, and the hose can be wound on the sleeve to form a tight spiral winding; after the hose winding is bundled and fixed by passing a rolling belt or a binding rope through the limiting groove, the tube pressing elastic ring is removed from the support rod, and the support rod away from the coil shaft is removed from one end of the sleeve, the bundled hose winding can be removed from the sleeve, and the coiling and packaging work can be completed with higher efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 Schematic diagram of the structure of the hose winding, packaging and fixing device in the embodiment.
[0018] Figure 2 Schematic diagram of hose winding in the embodiment.
[0019] Figure 3 FIG. 1 is a partial enlarged schematic diagram A of the deflection drive mechanism in the embodiment.
[0020] Figure 4 It is a partial schematic diagram of the support rod in the embodiment.
[0021] In the figure: base plate 10, body 20, coil assembly 30, coil shaft 31, sleeve 311, limit groove 3111, support rod 312, limit block 313, locking mechanism 314, pipe pressing elastic ring 32, pipe delivery assembly 40, pipe delivery bracket 41, pipe delivery clamping wheel group 42, pipe pressing auxiliary assembly 50, bracket motor 51, first support arm 52, second support arm 53, limit column 531, deflection drive mechanism 54, angle rod 541, telescopic rod 542. DETAILED DESCRIPTION
[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The technical solution of the present application will be further described below in conjunction with the drawings of the embodiments of the present application, and the present application is not limited to the following specific implementation methods.
[0023] It should be understood that the same or similar reference numerals in the drawings of the embodiments correspond to the same or similar components. In the description of the present application, it should be understood that if there are terms such as "upper", "lower", "inner", "outer", "left", "right", "front", "rear", "top", "bottom" and the like indicating directions or positional relationships based on the orientations or positional relationships shown in the drawings, it is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the structure or component referred to must have a specific orientation, be constructed and operated in a specific orientation, therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on the present patent, and for those of ordinary skill in the art, the specific meanings of the above terms can be understood according to the specific circumstances.
[0024] The following is combined with Figure 1 To Attachment Figure 4 And specific embodiments further describe the present application in detail.
[0025] In the present application, a hose winding and packaging fixing device is disclosed, which includes a base plate 10, a body 20, a coil assembly 30 and a pipe assembly 40, wherein the body 20 is installed on the upper surface of the base plate 10 as the main body of the hose packaging and fixing device, and the base plate 10 is used to fix the body 20 and other components on the ground; the coil assembly 30 includes a coil shaft 31 rotatably arranged on one side of the body 20 and a pipe pressing elastic ring 32, and a shaft sleeve 311 is sleeved on the coil shaft 31, and the surface of the shaft sleeve 311 is along its At least one limiting groove 3111 is axially penetrated, and at least one pair of supporting rods 312 are detachably and symmetrically arranged at both ends of the sleeve 311. The above-mentioned pipe pressing elastic ring 32 can be slidably sleeved on any pair of supporting rods 312; the above-mentioned pipe assembly 40 includes a pipe bracket 41 and a pipe clamping wheel group 42. The pipe bracket 41 is arranged on one side of the machine body 20 corresponding to the above-mentioned coil assembly 30, and the pipe clamping wheel group 42 can be rotatably arranged on the pipe bracket 41. The pipe clamping wheel group 42 is used to transport the hose in the direction of the above-mentioned sleeve 311.
[0026] Specifically, the pipe clamping wheel group 42 includes at least two pipe clamping wheels, which are arranged at intervals on the pipe support 41, and a conveying gap is arranged between the pipe clamping wheels in the height direction. When the two pipe clamping wheels rotate towards each other, the hose passing through the conveying gap can be guided to move toward the sleeve 311; the coil shaft 31 is the driving shaft of the coil motor, and the speed and / or direction of the coil motor can be controlled by a controller arranged on the body 20, thereby controlling the coil speed and the spiral direction of the hose winding; one end of the support rod 312 and the two ends of the sleeve 311 are correspondingly provided with buckles or jacks and slots for quick release, so that the support rod 312 and the two ends of the sleeve 311 are detachably connected.
[0027] When using the above-mentioned hose winding and packaging fixing device, one end of the hose passing through the above-mentioned conveying gap is wound around the shaft sleeve 311. Before the coil shaft 31 rotates, the tube pressing elastic ring 32 is sleeved on a pair of supporting rods 312 at both ends of the shaft sleeve 311. The tightening force of the tube pressing elastic ring 32 is used to make the tube pressing elastic ring 32 not easy to move on the supporting rod 312, and one end of the hose is fixed between the tube pressing elastic ring 32 and the surface of the shaft sleeve 311; the coil motor is started to rotate the coil shaft 31, and the coil shaft 31 drives the shaft sleeve 311 to rotate, so that the hose is wound around the shaft sleeve 311. During the rotation of the shaft sleeve 311, the tube pressing elastic ring 32 The elastic ring 32 always has a restraining force on the hose in the axial direction of the sleeve 311, so that the hose is not easy to loosen or fall off the surface of the sleeve 311 during the winding process. Until the length of the hose wound on the sleeve 311 reaches the required length, the coil shaft 31 is controlled to stop rotating; after the turntable shaft stops rotating, a rolling belt or a binding rope is passed through the limit groove 3111 to bind and fix the hose winding on the sleeve 311, and then the tube pressing elastic ring 32 is removed from the support rod 312, and the support rod 312 away from the coil shaft 31 is removed from one end of the sleeve 311, and the fixed hose winding is removed from one end of the sleeve 311, and the packaging is completed.
[0028] The above-mentioned hose winding and packaging fixing device can achieve at least the following technical effects:
[0029] When the shaft sleeve 311 rotates and winds the hose, the tube pressing elastic ring 32 mounted on the supporting rod 312 is affected by the tightening force and firmly presses the hose onto the surface of the shaft sleeve 311. The entire coiling process does not require manual tube pressing, and the hose can be wound on the shaft sleeve 311 to form a tight spiral winding. After the hose winding is bundled and fixed by passing a rolling belt or a binding rope through the limiting groove 3111, the tube pressing elastic ring 32 is removed from the supporting rod 312, and the supporting rod 312 away from the coil rotating shaft 31 is removed from one end of the shaft sleeve 311, and the bundled hose winding can be removed from the shaft sleeve 311, so that the coiling and packaging work can be completed with higher efficiency.
[0030] In addition, the present application also provides some more specific implementations to improve the above-mentioned hose winding, packaging and fixing device.
[0031] Furthermore, in order to increase the pressing force of the tube pressing elastic ring 32 on the hose, any pair of the supporting rods 312 extends outward in an expanded shape from an end close to the shaft sleeve 311 to an end away from the shaft sleeve 311 .
[0032] Specifically, in any pair of support rods 312, the distance between the ends of the support rods 312 away from the sleeve 311 is greater than the distance between the ends close to the sleeve 311. This structure can make the tube compression elastic ring 32 mounted on the support rods 312 tend to approach the sleeve 311. Based on this, it can further prevent the hose from loosening or detaching from the surface of the sleeve 311, so that the hose can be close to the sleeve 311 during the winding process.
[0033] Furthermore, in order to meet the requirement of controlling the thickness of the hose winding, a limiting block 313 is respectively provided on the opposite sides of any pair of supporting rods 312 .
[0034] The limit block 313 has at least the following functions: the limit block 313 can limit the distance between the tube pressing elastic ring 32 and the sleeve 311. As the length of the hose wound on the sleeve 311 gradually increases, when the hose pushes the tube pressing elastic ring 32 outward to move to the side of the limit block 313, the tube pressing elastic ring 32 no longer moves outward, that is, the limit block 313 can control the length of the hose winding, so that the hose forms a winding with a uniform diameter, which is convenient for transportation or storage after packaging; at the same time, the limit block 313 can prevent the tube pressing elastic ring 32 from detaching from the support rod 312 during the rotation of the sleeve 311, thereby ensuring the safe use of the above-mentioned device.
[0035] In order to further control the thickness of the hose winding, the above-mentioned limit block 313 is movably connected to the support rod 312, and a locking mechanism 314 is provided at the connection between the limit block 313 and the support rod 312. When the locking mechanism 314 is in a first state, the locking mechanism 314 locks the limit block 313 between the two ends of the support rod 312; when the locking mechanism 314 is in a second state, the limit block 313 can move along the support rod 312 toward the direction close to the sleeve 311 or away from the sleeve 311.
[0036] Specifically, in one embodiment, the locking mechanism 314 includes tooth grooves symmetrically arranged on the surface of any pair of support rods 312, and a pair of claws corresponding to the tooth lines of the tooth grooves arranged on the limit block 313, the claws and the tooth grooves can be movably engaged, and an elliptical locking cam is rotatably arranged between the claws. When the locking cam is rotated to a position where its major axis is in a horizontal direction (i.e., the locking mechanism 314 is in a first state), the pair of claws spread out to the tooth lines on both sides of the tooth grooves, and the claws are stuck between the tooth lines of the tooth grooves, so that the limit block 313 is fixed on the support rod 312; when the locking cam is rotated to a position where its minor axis is in a horizontal direction (i.e., the locking mechanism 314 is in a second state), the pair of claws gather toward the center line of the tooth groove, and the claws are disengaged from the tooth lines of the tooth grooves, and at this time, the limit block 313 can be pushed to move along the direction in which the tooth grooves extend, so that the limit block 313 is close to or away from the shaft sleeve 311. The position of the limit block 313 is adjusted in this way, so that the limit block 313 cooperates with the tube pressing elastic ring 32 to achieve the purpose of controlling the winding thickness of the hose.
[0037] In order to ensure that the above-mentioned tube pressing elastic ring 32 has a longer service life and lower cost, the above-mentioned tube pressing elastic ring 32 is an elastic rubber ring, and its material is preferably rubber or silicone.
[0038] Furthermore, in order to improve the working efficiency of the hose winding, packaging and fixing device, the number of the coil assembly 30 and the pipe assembly 40 is two, and the two sets of coil assembly 30 and pipe assembly 40 correspond to each other and are symmetrically arranged on opposite sides of the machine body 20. Thus, two sets of workstations for hose winding, packaging and fixing are formed on both sides of one machine body 20.
[0039] The above two groups of workstations can satisfy the requirements of synchronous and simultaneous winding and packaging operations on different hoses, which helps to further improve the packaging efficiency of the device of the present application.
[0040] Furthermore, the above-mentioned hose winding and packaging fixing device also includes a pipe pressing auxiliary component 50, which includes a bracket motor 51 fixedly installed on the top of the above-mentioned body 20, the output shaft of the bracket motor 51 extends upward, and a first arm 52 is fixedly installed on the surface of the output shaft, and the bracket motor 51 can drive the first arm 52 to rotate in a plane parallel to the horizontal plane of the base plate 10; the end of the first arm 52 away from the bracket motor 51 is rotatably connected to the second arm 53 through a rotating connecting piece, the second arm 53 rotates up and down around the connection part, and the rotatable range of the second arm 53 is limited to between the first angle and the second angle formed with the first arm 52; the end of the second arm 53 away from the first arm 52 is bent upward; the middle section of the second arm 53 is extended upward to provide a limiting column 531; when the second arm 53 rotates to the position of the second angle, the pipe pressing elastic ring 32 hung on the second arm 53 can be sleeved on any one of the above-mentioned pairs of support rods 312.
[0041] When using the above device, first rotate the second support arm 53 to the position of the first angle, at which time the second support arm 53 is close to horizontal, and then rotate the first support arm 52 to the position where its longitudinal section intersects with the surface of any one of the limit blocks 313 away from the support rod 312; after hanging a tube pressing elastic ring 32 on the second support arm 53 and locating it between the upwardly bent end of the second support arm 53 and the limit column 531, rotate the second arm 53 downward to make it rotate to the position of the second angle, at which time the tube pressing elastic ring 32 slides downward under gravity and covers any one of the limit blocks 313. The first arm 52 is controlled to rotate toward the direction of the other supporting rod 312, so that the second arm 53 stretches the tube pressing elastic ring toward the other supporting rod 312. When the tube pressing elastic ring 32 is pulled above the other supporting rod 312, the angle of the second arm 53 is adjusted so that the tube pressing elastic ring 32 is completely covered on the pair of supporting rods 312. The tube pressing elastic ring 32 slides downward along the supporting rod 312 under the influence of its own tightening force, and one end of the hose is firmly fixed on the surface of the sleeve 311.
[0042] Furthermore, in order to facilitate the tube pressing elastic ring 32 to be detached from the second arm 53 and put on the support rod 312, the corner of the upward bent end of the second arm 53 is arc-shaped to reduce the resistance of the tube pressing elastic ring 32 at the bending point of the second arm 53.
[0043] Furthermore, in order to improve the control accuracy of the second arm 53 during the rotation process, a deflection drive mechanism 54 is provided on the first arm 52 and / or the second arm 53. The deflection drive mechanism 54 includes an angle rod 541 and a telescopic rod 542. The angle rod 541 is a rod bent at a right angle. One end of the angle rod 541 is fixed to the upper side of the first arm 52, and the other end is hinged to one end of the telescopic rod 542, so that the telescopic rod 542 extends downward, and the lower end of the telescopic rod 542 is hinged to the second arm 53. The telescopic rod 542 can be telescopically movable between a first length value and a second length value. When the telescopic rod 542 is shortened to the first length value, the second arm 53 is in a position where a first angle is formed with the first arm 52 (i.e., the second arm 53 is in a nearly horizontal position); when the telescopic rod 542 is extended to the second length value, the second arm 53 is rotated downward to a position where a second angle is formed with the first arm 52 (i.e., a position where the tube pressing elastic ring 32 can be sleeved on the support rod 312).
[0044] Specifically, the telescopic rod 542 is an electric telescopic rod, which is linked with the bracket motor 51 through a control circuit. Through the control circuit in the prior art, the electric telescopic rod cooperates with the bracket motor 51 to drive and control the second arm 53 and the first arm 52 respectively, so that they cooperate with each other to complete the task of sleeve-mounting the compression tube elastic ring 32 on a pair of support rods 312.
[0045] In combination with the multiple structures and features in the above-mentioned embodiments, the above-mentioned pipe pressing auxiliary component 50 can improve the efficiency of sleeve-mounting the pipe pressing elastic ring 32 on any pair of support rods 312, thereby improving the portability of the hose winding and packaging fixing device and the efficiency of the coil packaging operation without increasing manpower.
[0046] Obviously, the above embodiments of the present application are merely examples for clearly illustrating the present application, and are not intended to limit the implementation methods of the present application. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A hose winding and packaging fixing device, comprising a bottom plate and a body arranged on the bottom plate, characterized in that: Also includes, A coil assembly, the coil assembly comprising a coil shaft rotatably arranged on one side of the body and a tube pressing elastic ring, a shaft sleeve is sleeved on the coil shaft, a limiting groove is provided on the surface of the shaft sleeve along the axial direction, at least one pair of supporting rods are detachably and symmetrically arranged at both ends of the shaft sleeve, and the tube pressing elastic ring can be slidably sleeved on any pair of the supporting rods; as well as, The pipe assembly includes a pipe support and a pipe clamping wheel group. The pipe support is arranged on one side of the body corresponding to the coil assembly. The pipe clamping wheel group can be rotatably arranged on the pipe support. The pipe clamping wheel group is used to transport the hose in the direction where the sleeve is located.
2. The hose winding and packaging fixing device according to claim 1 is characterized in that: Any pair of the support rods extend outward in a diffused manner from an end close to the shaft sleeve to an end far away from the shaft sleeve.
3. The hose winding and packaging fixing device according to claim 2 is characterized in that: Limiting blocks are respectively arranged on the opposite sides of the supporting rods.
4. The hose winding and packaging fixing device according to claim 3 is characterized in that: The limit block is movably connected to the support rod, and a locking mechanism is provided at the connection between the limit block and the support rod. When the locking mechanism is in a first state, the limit block is locked on the support rod; when the locking mechanism is in a second state, the limit block can move along the support rod toward or away from the sleeve.
5. The hose winding, packaging and fixing device according to claim 1, characterized in that: The tube pressing elastic ring comprises an elastic rubber ring.
6. The hose winding, packaging and fixing device according to claim 1, characterized in that: The number of the coil assembly and the number of the pipe assembly are both two groups, and the two groups of the coil assembly and the pipe assembly are symmetrically arranged on two opposite sides of the machine body.
7. The hose winding and packaging fixing device according to claim 1, characterized in that: It also includes a pipe pressing auxiliary component, which includes a bracket motor fixedly mounted on the side of the machine body away from the base plate, the output shaft of the bracket motor is fixedly mounted with a first arm, and the bracket motor is used to drive the first arm to rotate in a plane parallel to the base plate; the first arm is rotatably connected to a second arm at one end away from the bracket motor, and the second arm can rotate within the range of a first angle and a second angle formed with the first arm; the second arm is bent in a direction away from the base plate at one end away from the first arm; a limiting column is provided in the middle section of the second arm, and the limiting column extends in a direction away from the base plate; when the second arm rotates to the position of the second angle, the pipe pressing elastic ring hung on the second arm can be mounted on any pair of the support rods.
8. The hose winding, packaging and fixing device according to claim 7, characterized in that: The corner of the bent end of the second arm is in an arc shape.
9. The hose winding, packaging and fixing device according to claim 7, characterized in that: A deflection drive mechanism is provided on the first arm and / or the second arm, and the deflection drive mechanism includes an angle rod and a telescopic rod, one end of the angle rod is fixed to the side of the first arm away from the base plate, one end of the telescopic rod is hinged to the other end of the angle rod, and the other end of the telescopic rod is hinged to the second arm; the telescopic rod can be telescopic between a first length value and a second length value, and when the telescopic rod is extended to the second length value, it can drive the second arm to rotate to the position of the second angle.