Intelligent storage shelf for warehouse and material box storage

By adopting automated technology and intelligent monitoring systems on storage shelves, the problems of low storage efficiency and lagging feedback on existing storage shelves are solved, efficient item management and stable shelves operation, and reduced manual operation costs and cargo loss rates .

CN222311627UActive Publication Date: 2025-01-07JIANGXI KEYAO ELECTROMECHANICAL EQUIP CO LTD
View PDF 0 Cites 2 Cited by

Patent Information

Application Number
CN202421238044.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-01-07
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing storage shelves have low storage efficiency, low efficiency and high error rates caused by manpower operations, and cannot promptly feedback information on the shelves, resulting in high out-of-stock items and high loss rates of goods, and low networking and deployment efficiency.

Method used

Using automation technology and modern shelf materials, the goods are bound to the information of the cargo space, and an intelligent monitoring system is established to monitor the number of items entering and leaving the warehouse in real time through the detection module, and combine transmission parts and display modules to realize automated warehouse in and out operations, reducing manual operation and management costs. .

Benefits of technology

Improve storage efficiency, reduce cargo damage and loss, reduce manual operation costs and error rates, and ensure the adequacy of items and the stability of shelves.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222311627U_ABST
    Figure CN222311627U_ABST
Patent Text Reader

Abstract

The utility model relates to a storage shelf, in particular to an intelligent storage shelf for storage of warehouse material boxes. The intelligent storage goods shelf for warehouse and material box storage comprises a goods shelf body, a control module, a fixing plate, warehouse plates and the like. A control module is arranged on the right portion of the goods shelf body, a cavity is formed in the left portion of the goods shelf body, at least three fixing plates are evenly and fixedly connected into the goods shelf cavity at intervals, and three bin plates are fixedly arranged on the tops of the fixing plates. According to the utility model, by adopting an automation technology, binding goods and goods allocation information and arranging an intelligent monitoring and data system, the goods information on the shipping space is integrated, and through the detection module, the quantity of goods stored in the warehouse and the goods shelf is monitored and fed back in real time, so that the storage efficiency is improved, the goods damage is reduced, and the goods loss is prevented; the actual operation and management of staff can be reduced, the labor cost is reduced, and meanwhile the goods loss rate and the time waste of blind searching caused by manual operation are reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a storage shelf, in particular to an intelligent storage shelf for storing cargo bins. Background Art

[0002] Shelves are part of the warehouse's long-term operating strategy. Once selected, they cannot be changed at will, as this will create obstacles to the warehouse's operating methods and changes in customer structure.

[0003] Conventional ordinary storage shelves have low storage efficiency. Traditional storage shelves usually use manual access, which is inefficient and prone to errors. When used in spare parts warehouses, they cannot promptly feedback on out-of-stock items on the shelves. The information lags greatly, and there are shortages of spare parts caused by human factors, which cannot guarantee the adequacy of goods. When used in logistics warehouses, there is a high rate of cargo loss due to manual operation. Manual access and search for objects are inefficient, with a high error rate. It is impossible to quickly network and deploy, accurately assign object addresses, and the process is prone to errors. Utility Model Content

[0004] In order to overcome the shortcomings of conventional shelves that cannot timely feedback on out-of-stock items on the shelves, large information lags, and spare parts shortages caused by human factors, the adequacy of items cannot be guaranteed, and manual search is required when taking them. Manual storage and retrieval and search for objects are inefficient, and there is a large error rate. It is impossible to quickly network and deploy, accurately assign object addresses, and the process is prone to errors. The purpose is to provide the use of automation technology, modern shelf materials and goods and cargo location information binding, and an intelligent monitoring system to monitor the number of objects in and out of the warehouse and stored on the shelves, provide real-time feedback, improve storage efficiency, reduce cargo damage, and prevent cargo loss. The automatic shelf system can reduce the actual operation and management of employees, reduce labor costs, and at the same time reduce the cargo loss rate caused by manual operation and the time waste of blind searching.

[0005] The technical solution of the utility model is: an intelligent storage shelf for storing cargo bins, including a shelf, a control module, a fixed plate, a warehouse plate, a movable plate, a transmission member, a display module, a mounting seat and a detection module. A control module is arranged on the right part of the shelf body, a cavity is opened on the left part of the shelf body, and no less than three fixed plates are evenly fixedly connected in the cavity of the shelf, three warehouse plates are fixedly arranged on the top of the fixed plate, one warehouse plate is arranged as one warehouse position, a movable plate is slidably arranged in the warehouse plate, a transmission member is arranged on the lower part of the warehouse plate, the transmission member is composed of a driving motor and a transmission screw rod, the rear side of the lower part of the movable plate is threadedly connected with the transmission screw rod of the transmission member, a display module is arranged at the warehouse plate position corresponding to the top on the front side of the fixed plate, a mounting seat is installed on the front side of the bottom of the upper layer of the board surface corresponding to the fixed plate, and the lower part of the mounting seat is provided with the same number of detection modules corresponding to the warehouse plate position and number below.

[0006] Furthermore, it also includes a bottom plate, an electric slide rail 1, an electric slide rail 2 and a counterweight. An upward groove is provided at the lower part of the shelf body, a bottom plate is provided on the upward side of the groove, a positioning groove is provided at the lower part of the bottom plate, an electric slide rail 1 is provided at the bottom of the bottom plate, an electric slide rail 2 is fixed between the sliders of the electric slide rail 1, and a counterweight is fixed on the slider of the electric slide rail 2.

[0007] Furthermore, a weighing module is included, and a weighing module is installed in each movable plate.

[0008] Furthermore, it also includes a material discharge plate. A square slot is opened on the right side of the shelf near the lower part of the control module, and a material discharge plate is slidably provided at the lower part of the inner side of the slot.

[0009] Furthermore, a mounting plate is included, and the mounting plate is fixedly provided on the left side of the shelf.

[0010] The beneficial effects of the utility model are:

[0011] 1. The utility model adopts automation technology, modern shelf materials and goods and cargo location information binding, sets up intelligent monitoring and data systems, integrates the information of goods on the warehouse, monitors the number of objects in and out of the warehouse and stored on the shelves through the detection module, and provides real-time feedback to improve storage efficiency, reduce cargo damage, and prevent cargo loss. The automatic shelf system can reduce the actual operation and management of employees, reduce labor costs, and at the same time reduce the cargo loss rate caused by manual operation and the time waste of blind searching.

[0012] 2. The utility model arranges an adjustable counterweight block at the bottom of the shelf body, calculates the weight distribution of each area on the shelf through a module, and accurately controls the center of gravity position of the shelf, so as to avoid uneven weight distribution in various areas of the shelf when it is stored or when the shelf is lifted and moved by an automatic material transfer trolley or transported by human-controlled mechanical equipment. When moving, the center of gravity is biased to one side, causing the moving shelf to tip over, thereby improving the stability of the shelf when it is placed and transported. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0014] Figure 2 It is a cross-sectional view of the utility model.

[0015] Figure 3 It is a three-dimensional structural schematic diagram of the utility model.

[0016] Figure 4 It is a three-dimensional structural schematic diagram of components such as an electric slide rail, a material discharge plate and a mounting plate of the utility model.

[0017] Figure 5 It is a three-dimensional structural schematic diagram of the components such as the moving plate, transmission parts and weighing module of the utility model.

[0018] In the above figures: 1: shelf, 2: control module, 3: fixed plate, 4: warehouse plate, 5: movable plate, 51: transmission part, 52: weighing module, 6: display module, 7: mounting seat, 8: detection module, 9: bottom plate, 91: positioning groove, 10: electric slide rail 1, 101: electric slide rail 2, 102: counterweight block, 11: discharge plate, 12: mounting plate. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0020] Embodiment 1: A smart storage shelf for storing cargo boxes, such as Figure 1-5As shown, it includes a shelf 1 body made of a light and hard alloy material, a control module 2, a fixed plate 3, a warehouse plate 4, a movable plate 5, a transmission member 51, a display module 6, a mounting seat 7 and a detection module 8; a control module 2 is arranged on the right side of the shelf 1 body, and the control module 2 is composed of an information module, a control system, a control screen, etc., and various information of the goods on the shelf are integrated in the control module, and through the feedback of the control screen, it can be interconnected with the external material-retrieving equipment to form information interaction; a cavity is opened on the left side of the shelf 1 body, and no less than three layered fixed plates 3 are evenly fixedly connected in the cavity of the shelf 1, and three warehouse plates 4 are fixedly arranged on the top of the fixed plates 3, and one warehouse plate 4 is correspondingly set as a warehouse position, and the warehouse position is bound to the goods, and the goods information is output to the control module for collection and integration, and a movable plate 5 is slidably arranged in the warehouse plate 4, and the top of the movable plate 5 is used to place cargo boxes or goods, and the warehouse plate 4 The lower part is provided with a transmission member 51, which is composed of a driving motor and a transmission screw. The rear side of the lower part of the movable plate 5 is threadedly connected to the transmission screw of the transmission member 51. When it is necessary to take and place the goods in the corresponding warehouse board 4, the corresponding goods information is input through the control module 2, and the movable plate 5 of the corresponding warehouse position will extend forward through the transmission member 51 to drive the goods to move forward. The front side of the fixed plate 3 is provided with a display module 6 at the warehouse position of the warehouse board 4 at the top, which corresponds to the top. The display module 6 will display the quantity and classification code of the goods, the location address and other information. The front side of the bottom of the upper layer of the board corresponding to the fixed plate 3 is installed with a mounting seat 7, and the lower part of the mounting seat 7 is provided with the same number of detection modules 8 corresponding to the warehouse board 4 below and the quantity. The detection module 8 is a module setting, not limited to a detection device, and is used for warehouse position positioning, real-time monitoring of the quantity and type of goods, and statistics of the number of goods in and out of the warehouse.

[0021] When entering the warehouse, the materials are classified by items and the loaded cargo boxes are placed in the warehouse board 4 on the corresponding warehouse position. The display module 6 corresponding to the warehouse board 4 is bound by setting the corresponding relationship between the cargo box material number / warehouse position QR code. The display module 6 will display the code and quantity of the goods on the shelf 1 through the display instrument. When entering and leaving the warehouse, the visual module on the detection module 8 will measure the quantity of entering and leaving the warehouse, and provide real-time feedback on the warehouse position with insufficient inventory. The various information of the warehouse position goods on the shelf 1 can be quickly browsed through the screen of the control module 2, and the goods information can be integrated. At the same time, it can be connected to the external material picking equipment through signal transmission. In the environment of large warehouse storage, it can be detected by the detection module 8 and The control module 2 quickly finds the storage board 4 position on the corresponding shelf 1 based on the input storage location information, realizes efficient automatic warehousing and retrieval, and improves the efficiency of sorting and retrieving materials. When retrieving materials, the movable plate 5 of the corresponding storage location will extend the cargo box placed on the movable plate 5 forward under the drive of the transmission member 51. The extended cargo box is conducive to people to be targeted when looking for shelf 1 and goods, and quickly move to the corresponding shelf 1 to retrieve materials, avoiding the situation of repeated and time-consuming picking paths. The cargo box extended from the narrow area of ​​shelf 1 is in a more open area, which is more conducive to the removal of goods. After picking up, the transmission member 51 will drive the movable plate 5 to move backward and reset.

[0022] Embodiment 2: Based on embodiment 1, Figure 2 , Figure 3 and Figure 5 As shown, it also includes a bottom plate 9, an electric slide rail 10, an electric slide rail 2 101 and a counterweight 102. An upward groove is arranged at the lower part of the shelf 1 body. The groove is used for the entry of the bottom automatic material transfer trolley when the shelf is shifted, and the insertion of the lifting component when the mechanical equipment is lifted. A bottom plate 9 is arranged on the upward side of the groove. A positioning groove 91 is opened at the lower part of the bottom plate 9 for the automatic material transfer trolley to fit with its lifting platform when lifting the shelf 1, so as to avoid the contact surface between the lower part of the shelf 1 and the automatic material transfer trolley being a flat and smooth plane. When transporting, the shelf 1 slides and shifts. An electric slide rail 10 is arranged at the bottom of the bottom plate 9. The slider of the electric slide rail 10 moves forward and backward. An electric slide rail 2 101 is fixed between the sliders of the movable slide rail 10, and a counterweight 102 is fixed on the slider of the electric slide rail 2 101. The slider of the electric slide rail 2 101 is for left and right movement directions. A force distribution sensing device should be provided on the shelf. Through the overall force distribution of the shelf, the positions of the adjustable counterweight 102 of the electric slide rail 10 and the electric slide rail 2 101 are controlled to control the center of gravity of the shelf 1 as a whole, so as to avoid the center of gravity of the shelf 1 shifting to one side due to the placement of goods of different weights in different areas of the shelf during transportation and static storage, resulting in the overall tipping of the shelf 1, thereby ensuring the stability of the shelf 1.

[0023] In a specific embodiment: Figure 1 and 5 As shown, a weighing module 52 is also included. The weighing module 52 is installed in each of the mobile plates 5. The weighing module 52 arranged in the mobile plate 5 can provide real-time feedback on the weight range, weight deviation, etc. of the goods on the shelf 1, thereby achieving real-time, efficient and accurate quantity control of the goods with a large number of accesses and a small volume on the shelf 1 during the warehousing and outbound processes.

[0024] In a specific embodiment: Figure 1-3 As shown, a material placing plate 11 is also included. A square slot is opened at the right side of the shelf 1 near the lower part of the control module 2. A material placing plate 11 is slidably provided at the lower inner side of the slot. When a large number of goods are taken and placed at a single time, or when different types of goods are taken and placed in a single shelf 1, the material placing plate 11 can be pulled out, and the goods after being taken or before being placed can be placed on the material placing plate 11, which is more convenient.

[0025] In a specific embodiment: Figure 1-3 As shown, a mounting plate 12 is also included. A mounting plate 12 reserved for installing a material-retrieving robot on the shelf is fixedly provided on the left side of the shelf 1. The installation position of the material-retrieving mechanism is reserved, which facilitates the later transformation and upgrading of the shelf 1 and the later construction of the automated shelf 1.

[0026] The above embodiments are provided for persons familiar with the art to implement or use the present invention. Personnel familiar with the art can make various modifications or changes to the above embodiments without departing from the utility model concept of the present invention. Therefore, the protection scope of the present invention is not limited to the above embodiments, but should be the maximum scope of the innovative features mentioned in the claims.

Claims

1. An intelligent storage shelf for storing cargo boxes, comprising a shelf (1), a control module (2) and a fixing plate (3), wherein the control module (2) is arranged on the right side of the shelf (1) body, a cavity is opened on the left side of the shelf (1) body, and no less than three fixing plates (3) are evenly spaced and fixedly connected in the cavity of the shelf (1); wherein: The invention also comprises a storage plate (4), a movable plate (5), a transmission member (51), a display module (6), a mounting seat (7) and a detection module (8); three storage plates (4) are fixedly arranged on the top of the fixed plate (3); one storage plate (4) is set as one storage position; a movable plate (5) is slidably arranged inside the storage plate (4); a transmission member (51) is arranged at the bottom of the storage plate (4); the transmission member (51) is composed of a driving motor and a transmission screw; the rear side of the lower part of the movable plate (5) is threadedly connected to the transmission screw of the transmission member (51); a display module (6) is arranged at the storage position of the storage plate (4) at the top corresponding to the front side of the fixed plate (3); a mounting seat (7) is installed at the bottom front side of the upper layer of the plate surface corresponding to the fixed plate (3); and the same number of detection modules (8) are arranged at the lower part of the mounting seat (7) corresponding to the storage position and number of the lower storage plate (4).

2. The intelligent storage shelf for storing cargo boxes according to claim 1 is characterized in that: The shelf (1) further comprises a bottom plate (9), an electric slide rail 1 (10), an electric slide rail 2 (101) and a counterweight (102); an upward groove is arranged at the lower part of the shelf (1) body, a bottom plate (9) is arranged at the upper side of the groove, a positioning groove (91) is arranged at the lower part of the bottom plate (9), an electric slide rail 1 (10) is arranged at the bottom of the bottom plate (9), an electric slide rail 2 (101) is fixedly arranged between the sliders of the electric slide rail 1 (10), and a counterweight (102) is fixedly arranged on the slider of the electric slide rail 2 (101).

3. The intelligent storage shelf for storing cargo boxes according to claim 2 is characterized in that: It also includes a weighing module (52), and the weighing module (52) is installed in each of the movable plates (5).

4. The intelligent storage shelf for storing cargo boxes according to claim 3 is characterized in that: It also includes a material discharge plate (11). A square slot is opened on the right side of the shelf (1) near the lower part of the control module (2), and a material discharge plate (11) is slidably provided at the lower part of the inner side of the slot.

5. The intelligent storage shelf for storing cargo boxes according to claim 4 is characterized in that: It also includes a mounting plate (12), and the mounting plate (12) is fixedly provided on the left side of the shelf (1).

Citation Information

Cited By

  • Stereoscopic warehouse system for packaging carton production

    CN120397544A

  • A stereoscopic warehouse system for packaging carton production

    CN120397544B